Engineering Science and Materials Commons^™

Fatigue Response Of Cracked Aluminum Panel With Partially Bonded Composite Patch, Jason J. Denney

Theses and Dissertations

More and more aircraft, both commercial and military, are being called upon to fly well beyond their economic and structural service lives. Budget cuts and dwindling new aircraft development has forced the United States Air Force (USAF) to look toward more reliable structural repairs. One of these repair techniques, which was the subject of this study, is the repair of metallic aircraft structures using high strength composite materials. This study investigated the fatigue response of a precracked, 508x1 52x1 mm, 2024-T3 aluminum panel repaired with a partially bonded, unidirectional, three-ply boron/epoxy composite reinforcement with ply lengths of 68, 56 and …

Nonlinear Geometric And Material Behavior Of Composite Shells With Large Strains, Scott A. Schimmels

Theses and Dissertations

A two-dimensional, geometrically and materially nonlinear shell theory applicable to arbitrary geometries described by orthogonal curvilinear coordinates and encompassing large displacements, moderate rotations for large strain situations has been developed. Additionally, the theory includes Jacobian transformation matrices, based upon displacement parameters, for the Cauchy - 2nd Piola-Kirchhoff stress-state and the Cauchy (Almansi) - Green strain-state transformations, and a layered material approach is included for the elastoplastic analysis to allow for variation of plasticity through-the-thickness. Doubly curved 20, 28, and 36 degree-of-freedom finite elements are defined based on specialization of the theory to spherical coordinates. The computer program includes algorithms for …

Investigation Into The Behavior Of Geometrically Nonlinear Composite Arches, John C. Bailey

Theses and Dissertations

This research modifies the existing finite element formulation of a potential energy based large deformation and moderate rotation theory. Hermitian shape functions replace the existing linear bending angle interpolations. Negligible differences between the two formulations indicate the underlying kinematics limit the accuracy, not the finite element interpolations. Using the new program, numerous nonlinear arch geometries are modeled to investigate the effects of arc length and thickness variations. Local and global snapping phenomena are captured as well as through the thickness shear driven nonlinearities.

Viscoplastic Characterization And Fatigue Modeling Of Titanium Based Metal Matrix Composites, Mark A. Foringer

Theses and Dissertations

Viscoplastic characterization and fatigue modeling of titanium-based metal matrix composites was accomplished by combining a unified viscoplastic theory, a nonlinear micromechanics model, and a linear damage accumulation model. First. Ti 15-3 was characterized using the Bodner-Partom viscoplastic theory. A micromechanics model was then employed in a linear damage accumulation fatigue model to predict the fatigue behavior of titanium based composites. The viscoplastic behavior predictions of the micromechanics model were used to eliminate separately defined time dependent terms in the fatigue model. Also, a new linear damage accumulation model was developed from the fatigue behavior of the composite constituents. Finally, it …

Fatigue Behavior Of A Cross-Ply Ceramic Matrix Composite At Elevated Temperature Under Tension-Tension Loading, Craig D. Steiner

Theses and Dissertations

This study investigated the fatigue behavior and damage mechanisms of a [0-90]_4s SiC-MAS ceramic matrix composite under tension-tension loading at two elevated temperatures and two frequencies. Stress and strain hystereses, maximum and minimum strain, and modulus of elasticity were evaluated to characterize the material behavior. Microscopy and fractography were used to evaluate damage progression and mechanisms. Fatigue life was independent of frequency at both temperatures.

Investigation Of Tension-Compression Fatigue Behavior Of A Unidirectional Metal Matrix Composite At Elevated Temperature, Darren L. Kraabel

Theses and Dissertations

This study investigated the fatigue behavior in a unidirectional metal matrix composite under tension-compression loading conditions. Stress-strain responses, modulus and strain trends were monitored to characterize damage. Fractography and microscopy were used to characterize failure modes. Fatigue life curves were plotted base on different parameters such as stress and strain. Tension-compression fatigue life was shorter than the obtained under tension-tension fatigue cycling. Creep, observed in tension-tension. fatigue cycling, and the effects of the compressive load on the plastic zone around the crack tip explain shorter life under tension-compression fatigue loading.

Fatigue Behavior Of A Cross-Ply Metal Matrix Composite At Elevated Temperature Under Strain Controlled Mode, Leon B. Dennis

Theses and Dissertations

This research extends the existing knowledge of cross-ply metal matrix composites (MMC) to include fatigue behavior under strain-controlled fully reversed loading. This study investigated fatigue life, failure modes and damage mechanisms of the SCS-6-Ti-15-3, [O-9O]_2s, MMC. The laminate was subjected to fully reversed fatigue at elevated temperature (427° C) at various strain levels. Stress, strain and modulus data were analyzed to characterize the macro-mechanical behavior of the composite. Microscopy and fractography were accomplished to identify and characterize the damage mechanisms at the microscopic level. Failure modes varied according to the maximum applied strain level showing either mixed mode …

Characterization Of Fatigue Behavior Of 2-D Woven Fabric Reinforced Ceramic Matrix Composite At Elevated Temperature, Daniel J. Groner

Theses and Dissertations

This study investigated the fatigue behavior and associated damage mechanisms in notched and unnotched enhanced Sic-SiC ceramic matrix composite specimens at 1100°C. Stiffness degradation, strain variation, and hysteresis were evaluated to characterize material behavior. Microscopic examination was performed to characterize damage mechanisms. During high cycle-low stress fatigue tests, far less fiber-matrix interface debond was evident than in low cycle-high stress fatigue tests. Notched specimens exhibited minimal stress concentration during monotonic tensile testing and minimal notch sensitivity during fatigue testing. Damage mechanisms were also similar to unnotched.

Fatigue Behavior Of A Cross-Ply Ceramic Matrix Composite Subjected To Tension-Tension Cycling With Hold Time, Scott A. Grant

Theses and Dissertations

This study was carried out to investigate the elevated temperature behavior of the SiC-MAS5 cross- ply [0-90]_4S ceramic matrix composite manufactured by Corning Inc. to fatigue with loading waveforms that combine the characteristics of stress rupture and high cycle fatigue. The test results were compiled in the form of S-N (cycles to failure), S-T (exposure time versus cycles to failure), S-S (energy exposure versus cycles to failure), normalized modulus degradation, strain progression, and hysteresis loop progression. From the mechanical behavior demonstrated by these curves, relationships between the effect of the environment and loading waveform were developed. In addition, a …

Investigation Of Tension-Compression Fatigue Behavior Of A Notched Cross-Ply Metal Matrix Composite At Elevated Temperature, Matthew W. Yocum

Theses and Dissertations

This research extends the existing knowledge of MMC fatigue damage mechanisms by studying the tension-compression fatigue behavior of a notched cross-ply laminate MMC at elevated temperature. A [0-90]_2S SCS-6-Ti-15-3 laminate with a center hole was subjected to tension-compression fatigue at 427 °C (800 °F). Stress and strain data was taken to evaluate macro-mechanic behavior of the material. Microscopy and fractography were performed to characterize the damage on a micro-mechanical level. Crack initiation and progression was monitored using acetate face replicas. Four cracks were found to develop around the periphery of the hole, two of which became dominant and proceeded …

Investigation Of Computational And Spectral Analysis Methods For Aeroacoustic Wave Propagation, Florence Odile Vanel

Mechanical & Aerospace Engineering Theses & Dissertations

Most computational fluid dynamics (CFD) schemes are not adequately accurate for solving aeroacoustics problems, which have wave amplitudes several orders of magnitude smaller yet with frequencies larger than the flow field variations generating the sound. Hence, a computational aeroacoustics (CAA) algorithm should have minimal dispersion and dissipation features. A dispersion relation preserving (DRP) scheme is, therefore, applied to solve the linearized Euler equations in order to simulate the propagation of three types of waves, namely: acoustic, vorticity, and entropy waves. The scheme is derived using an optimization procedure to ensure that the numerical derivatives preserve the wave number and angular …

Simulation Of Vertical Tail Buffet In Internal Vortex Breakdown Flows, Mark William Flanagan

Mechanical & Aerospace Engineering Theses & Dissertations

Computational simulation of vertical tail buffet in an internal vortex breakdown flow is considered. The fiuid-flow problem is formulated using the full, compressible, unsteady Navier-Stokes equations which are solved using an implicit, flux-difference splitting, finite volume scheme. The fluid-flow problem is solved in a configured circular duct using quasi-axisymmetric assumptions to simplify the flow equations. A plate is placed transverse to the incoming flow. Solution of the flow in the duct is performed with and without a rigid plate, and with and without an elastic plate. The elastic response of the plate is calculated assuming that it is a cantilever …

Design Considerations For An Astronaut Monorail System For Large Space Structures And The Structural Characterization Of Its Positioning Arm, Judith J. Watson

Mechanical & Aerospace Engineering Theses & Dissertations

An astronaut monorail system (AMS) is presented as a vehicle to transport and position EV A astronauts along large space truss structures. The AMS is proposed specifically as an alternative to the crew and equipment transfer aid for Space Station Freedom. Design considerations for the AMS were discussed and a reference configuration was selected for the study. Equations were developed to characterize the stiffness and frequency behavior of the AMS positioning arm. Experimental data showed that these equations gave an fairly accurate representation of the stiffness and frequency behavior of the arm. A study was presented to show trends for …

Failure Characterization Of A Fiber Reinforced Ceramic Matrix Composite With Circular Holes, Daniel E. Bullock

Theses and Dissertations

The purpose of this study was to investigate the performance of a fiber reinforced ceramic matrix composite with circular holes. The specific objectives were to (1) determine the relationship between tensile failure stress and the ratio of hole diameter to specimen width, and (2) to examine the initiation and progression of damage. The ceramic matrix composite used was SiC/ 1723, composed of continuous silicon titanium carbide fibers in an aluminosilicate glass ceramic matrix. Uniaxial tensile tests were performed at room temperature on two different layups; unidirectional [0]₈, and [0/90]_2s symmetric. Each layup was tested at three diameter-to-width …

Finite Element Frequency Domain Solution Of Nonlinear Panel Flutter With Temperature Effects And Fatigue Life Analysis, David Yongxiang Xue

Mechanical & Aerospace Engineering Theses & Dissertations

A frequency domain solution method for nonlinear panel flutter with thermal effects using a consistent finite element formulation has been developed. The von Karman nonlinear strain-displacement relation is used to account for large deflections, the quasi-steady first-order piston theory is employed for aerodynamic loading and the quasi-steady thermal stress theory is applied for the thermal stresses with a given change of the temperature distribution, ΔΤ (x, y, z). The equation of motion under a combined thermal-aerodynamic loading can be mathematically separated into two equations and then solved in sequence: (1) thermal-aerodynamic postbuckling and (2) limit-cycle oscillation. The Newton-Raphson iteration technique …

Linearized Dynamics Of Space Structures With Articulated Appendages, Gopichand Koganti

Mechanical & Aerospace Engineering Theses & Dissertations

The inherent difficulties of the conventional spacecraft design, which first considered the optimization with respect to structural variables and then with respect to control variables, have led to the concept of Controls-Structures Interactive Design. The success of the CSI design of Space structures without articulated appendages has prompted the extension of the CSI design to systems with articulated appendages. The presentation is of two parts, the first part deals with the derivations of the equations of motion and the second part deals with the eigenvalue/vector approximations.

Three approaches, namely: the multibody approach, the finite element based approach with hinge joints …

Higher-Order Thickness Expansions For Cylindrical Shells, Randy A. Smith

Theses and Dissertations

Eight variations of higher-order transverse shear deformation (HTSD) theory were developed for composite shells. Three attributes were varied to produce the eight variations. These attributes include the order of the thickness expansions used to approximate the shell shape factors and the assumed linear displacement field and the nonlinearity of transverse shear strain. Several cylindrical shell problems were investigated using SHELL, a finite- element code with a 36 degree of freedom cylindrical shell element. MACSYMA, a symbolic manipulation code, was used to formulate the element independent stiffness arrays for each variation of the theory. When all nonlinear strain- displacement terms for …

Finite Element Analysis Of Nonlinear Panel Flutter Of Rectangular Composite Plates Under A Uniform Thermal Load, Lain Ross Dixon

Mechanical & Aerospace Engineering Theses & Dissertations

A finite element formulation is developed to analyze large-amplitude panel flutter of arbitrarily laminated composite plates subjected to a uniform temperature change. The plates considered are anisotropic composite, thin rectangular panels. The aerodynamic pressure load is modeled through the use of the first-order piston theory. The equations of motion for the oscillating plate are determined from the principle of virtual work. Two different solution procedures are given to determine the panel motions. The first procedure, which considers only the aerodynamic load, solves the panel limit-cycle motions by employing the linearized updated-mode with a nonlinear time function (LUM/NTF) approximation. The second …

Thermal Compatibility Analysis Of The Passive Damping Treatment Proposed For The Space Shuttle Remote Manipulator System (Srms), Mahesh Chowdhary

Mechanical & Aerospace Engineering Theses & Dissertations

The NASA Space Shuttle Remote Manipulator System (SRMS), due to its long reach and light weight construction has significant structural flexibility. Thus any routine use of SRMS often results in large amplitude oscillations with long settling time. A passive damping technique utilizing a constrained viscoelastic layer damping treatment has been proposed to augment the active control of these oscillations in order to enhance the system stability and the end effector positional accuracy. This thesis concerns with the thermal compatibility analysis of the proposed damping treatment. The necessity for thermal compatibility analysis arises from the fact that acceptable damping performance of …

Sensitivity Analysis For The Selection Of Linear Quadratic Regulator Weighing Parameters Q And R For Active Vibration Suppression Of A Cantilevered Beam, Steven L. Story

Theses and Dissertations

There has been much interest during the past decade to develop and launch large space structures. The high cost of launching material into orbit will require that these structures be assembled in space using light weight elements which are vulnerable to dynamic excitations. Active control may be necessary to rapidly attenuate large amplitude vibrations. The active vibration control system is usually designed after the structure has been optimized. The integrated design of the control system and the structure may provide additional weight savings. This thesis presents a sensitivity analysis of the structure/ control optimization problem. The structure used is an …

Thermo-Mechanical Fatigue Of A Fiber Reinforced Titanium Aluminide Composite, Mark A. Bates

Theses and Dissertations

The thermo-mechanical fatigue behavior of a specific unidirectional fiber reinforced titanium aluminide composite was investigated. Three test specimens were subjected to in-phase thermo-mechanical cycling and four to out- of-phase thermo-mechanical cycling. The applied maximum mechanical stresses ranged from 500-800 MPa. The stress ratio of 0.1 was used for all tests. The temperature range was from 150-650 C and the resulting fatigue lives were in the 58-1487 cycles range. The out-of-phase test specimens failed sooner compared to their respective in-phase counterparts. In order to find out why, the test results were analyzed using a simple micromechanics analysis and compared. The fracture …

Investigation Of Fatigue Damage Mechanisms In A Metal Matrix Composite Under Elevated Temperature, Barry D. Portner

Theses and Dissertations

This study investigated the fatigue damage initiation and progression in SCS-6/Ti-15-3 under an environment of fatigue loading at isothermal temperature. This program included two parts. First, an 808 Ultimate Tensile Strength system was set up to accommodate testing at two frequencies of 2.0 and 0.0208 cps at a constant temperature of 427° C. Second, at intervals during the load cycle process, the test specimens were characterized by establishing damage parameters based on changing modulus of elasticity, average strain, strain range, and ultimate tensile strength. Damage progression was documented in the form of failure of the fiber-matrix interface, matrix cracking, fiber …

Failure Mechanisms In A Quasi-Isotropic Ceramic Composite Laminate Under Tensile Fatigue Loading, Gregory D. Tracy

Theses and Dissertations

A study was conducted to experimentally investigate the tensile fatigue damage mechanisms in a quasi-isotropic ceramic matrix composite (Corning's Nicalon/CASIII). The goals of this study were to (1) develop a grip fixture for a servo-hydraulic MTS test machine and (2) conduct a series of tests with (0/±45/90)s specimens subjected to tensile fatigue loading to study their fatigue damage growth mechanisms. Results showed that when the material was subjected to stresses below 90 MPa, it lasted over 1000000 cycles but when stressed at or above 90 MPa, it failed in less than 1000 cycles.

Investigation Of Damage Mechanisms In A Cross-Ply Metal Matrix Composite Under Thermo-Mechanical Loading, Joel J. Schubbe

Theses and Dissertations

Metal matrix composites (MMCs) are rapidly becoming strong candidates for high temperature and high stiffness structural applications such as the Advanced Tactical Fighter (ATF). This study systematically investigated the failure modes and associated damage in a cross-ply, [0/90]_2s SCS6/Ti-15-3 metal matrix composite under in-phase and out-of-phase thermomechanic fatigue. Initiation and progression of fatigue damage were recorded and correlated to changes in Young's Modulus of the composite material. Experimental results show an internal stabilization of reaction zone size but degradation and separation from constituent materials under extended cyclic thermal loading. Critical to damage were transverse cracks initiating in the 90° …

Eigensensitivity Analysis For Space Structures With Applications In Design Optimization, Sean Patrick Kenny

Mechanical & Aerospace Engineering Theses & Dissertations

Eigensensitivity analysis is concerned with the rates of changes of eigenvalues and eigenvectors with respect to design variables. Eigensolutions of space structures are found to display four distinct characteristics, three of which are related to various types of repeated eigenvalues. This study will address three cases of the real symmetric structural eigenvalue problem. The three cases that will be considered are: distinct eigenvalues, repeated eigenvalues with distinct first eigenvalue derivatives, and repeated eigenvalues with infinitely repeating eigenvalue derivatives. Analytic formulations for eigenvalue/ vector derivatives will be presented for each of the three cases. The directional differentiability of eigenvalues for the …

The Influence Of Payload Dynamics On Trajectory Tracking Performance Of Robot Manipulator, Atul G. Kelkar

Mechanical & Aerospace Engineering Theses & Dissertations

Future space mission plans call for extensive use of remote manipulator systems for tasks such as assembly of lunar vehicles or space station modules, servicing of satellites, etc. These tasks demand very high precision end-effector motion control. Methods for compensating manipulator dynamics to achieve better trajectory tracking performance have been investigated by many researchers. Still, it is not always clear whether the added complexity of dynamic compensation is warranted for a given system. As an aid in evaluating when dynamic compensation is required, this thesis presents a method for the determination of maximum endpoint tracking error due to uncompensated inertial …

Expert Systems For Automated Maintenance Of A Mars Oxygen Production System, Ming-Tsang Ho

Mechanical & Aerospace Engineering Theses & Dissertations

A prototype expert system has been developed for maintaining autonomous operation of a Mars oxygen production system. Normal operation conditions and failure modes according to certain desired criteria are tested and identified. Several schemes for failure detection and isolation using forward chaining, backward chaining, knowledge-based and rule-based are devised to perform several housekeeping functions. These functions include self-health checkout, an emergency shut down program, fault detection and conventional control activities. An effort has been made to derive the dynamic model of the system using Bond-Graph technique in order to develop the model-based failure detection and isolation scheme by estimation method. …

Structural Self-Shadowing And Its Effects On The Thermal-Structural Behavior Of Orbiting Trusses, Jack Mahaney

Mechanical & Aerospace Engineering Theses & Dissertations

The determination of structural shadowing is described. The computation of environmental heat loads for slender structural members in earth orbit is described, and two methods for finite element thermal analysis are described . The effects of self-shadowing on the thermal structural behavior of single truss members and two different trusses are presented. In each case the shadowing produces a noticeable effect on the temperature distributions on truss members, and on the deformations of the trusses.

Analysis And Optimal Design Of Wind Tunnel Balances, Sung-Ling Twu

Mechanical & Aerospace Engineering Theses & Dissertations

The problem of finding the optimal cross-sectional shape of the elastic cage in wind tunnel balance is formulated and solved numerically. A mathematical model to implement the boundary condition associated with the elastic rigid connection into the finite element method is discussed. Numerical results show that the rigid connection at the end of the elastic cage has significant effect on the stress distribution.

The finite dimensional approach for a three dimensional design sensitivity analysis is derived. Using both the free and rigid boundary conditions, numerical examples are performed and comparisons of the accuracy of design sensitivity analysis between the proposed …

Low Speed Handling Characteristics Of A Supersonic Transport By Eigenstructure Assignment, Michael Peter Lazar

Mechanical & Aerospace Engineering Theses & Dissertations

A synthesis procedure, based upon optimal regulator theory and eigenvalue/eigenvector assignment technique, was used in the design of a low-speed lateral control system for the SCAT-15F supersonic transport. Emphasis was placed on reducing the lateral acceleration at the pilot's station. Control laws were designed to make the aircraft handling characteristics acceptable with the exception of the lateral acceleration. It was found that a compromise between the roll performance requirements and the peak lateral acceleration requirement is needed for a successful SCAT-15F design.