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Low Cost Additive Manufacturing Of Segmented Stator Composite Polymer Permanent Magnet Dc Motors, Ben Goldberg, Jordan Bailey, Connor Hawkins, Colin Haskins, Razvan Voicu Apr 2025

Low Cost Additive Manufacturing Of Segmented Stator Composite Polymer Permanent Magnet Dc Motors, Ben Goldberg, Jordan Bailey, Connor Hawkins, Colin Haskins, Razvan Voicu

Symposium of Student Scholars

This study presents a novel approach to the design, manufacture, and optimization of segmented stators for composite construction axial flux permanent magnet DC motors. Traditional axial flux stator manufacturing is both challenging and expensive, creating a bottleneck in rapid prototyping and innovation. To overcome these limitations, the stator is divided into individually fabricated segments using advanced composite polymer materials and low-cost additive manufacturing techniques. This segmentation not only drastically reduces production complexity and cost but also allows for customized coil geometries that maximize the surface area for improved heat dissipation.

A key innovation of our design is the integration of …


Creating A Power System For A Robot, Nolan Hays Apr 2023

Creating A Power System For A Robot, Nolan Hays

Scholars Week

I will be describing the process of creating the power system for the robot that will be competing in the 2023 IEEE Hardware Competition.