Process Control and Systems Commons^™

Predicting Simulation Times For Multiphase Thermal-Hydraulic Models, Andrew Yule, Andrew Taylor

SMU Data Science Review

Addressing the challenge of computationally intensive OLGA

simulations in the oil and gas industry, a machine learning framework is

developed for accurate runtime prediction. A specialized feature extraction

pipeline identifies key parameters—such as simulation time, time step,

number of branches, and section count—from OLGA input files that serve as

high-impact predictors. Multiple predictive models, including regression,

tree-based ensembles, and neural networks, are implemented to validate

accuracy and robustness. Results reveal that prioritizing simulations based on

predicted runtimes optimizes licensing resources and reduces operational

costs, making real-time scheduling more efficient. This research demonstrates

the effectiveness of data-driven runtime prediction in enhancing …

Investigating Resilience Of Cyberattack Detection Using Lyapunov-Based Economic Model Predictive Control To Data Poisoning, Helen Durand, Akkarakaran Francis Leonard

Chemical Engineering and Materials Science Faculty Research Publications

Cyberattacks may be performed on process control systems due to their integration of networking and computing with physical systems. Prior work in our group has developed detection strategies for nonlinear systems under sensor, actuator, and combined sensor and actuator attacks which can ensure, under characterizable conditions, that attacks can be detected before they cause safety issues. However, this work did not take into account the potential that an attacker could attempt to provide data to a process that causes an attack to remain undetected but that also is consistent with different process dynamics than those which the process has. This …

Response Of Dynamic Processes With Control Implemented On A Noisy Quantum Computer, Shilpa Narashimhan, Dominic Messina, Henrique Oyama, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

A major challenge to determining the applicability (and potential outperformance over classical computers) of a quantum computer (QC) within chemical manufacturing processes is quantum noise. Computations by a QC are error-prone due to the influence of quantum noise inherent to the hardware. Errors in control inputs may destabilize a chemical process and lead to unsafe conditions for manufacturing personnel and the environment. The response of a process with control implemented on a QC to errors due to noise must be investigated thoroughly. In this work, the impacts of control input errors due to quantum noise on a process are modeled …

Heuristic Strategies For Process Stabilization Using Proportional Control Implemented By A Noisy Quantum Simulator, Keshav Kasturi Rangan, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Processing and storage demands of industrial processes are causing fields such as optimization, scheduling, and control to assess the effectiveness of quantum devices in their applications. A key objective of control systems is to ensure process safety. This paper focuses on the potential of quantum devices to compute control inputs that maintain system safety despite sources of nondeterminism inherent to currently available quantum devices (quantum noise). In our previous work, we employed a quantum simulator to assess whether a quantum implementation of a proportional (P) control law could stabilize a single-input/single-output system under quantum noise approximated from a real quantum …

Tools To Design Algorithms For Implementing Control Over Quantum Computers, Shilpa Narashimhan, Jihan Abou Halloun, Kip Nieman, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Quantum computers (QCs) may find future applications within control systems that operate manufacturing processes. For application within control engineering, quantum algorithm development must be led by control engineers. However, control engineers may face challenges in designing quantum algorithms for control engineering problems. In this work, we provide several path-finding studies that leverage engineering tools such as optimization, encryption, and computational "short-cuts" toward making algorithm design for QC easier for control engineers.

Energy Optimal Coverage Motion Trajectory Generation Using A Fourth-Order Motion Profile, Mathias Halinga

Tanzania Journal of Engineering and Technology (TJET)

Industrial machines are widely used in manufacturing sector to manufacture several products to meet customer demands. Most of these industries runs all the time throughout a day leading to high operating cost. To cut costs and satisfy customer demand for precise products, industrial machines’ motion generation is important in improving machine motion precision while using less energy. This study presents a coverage motion energy optimization which is generated by linear interpolation of each segment described by the fourth-order motion profile. The phase changes in the profile are attained with continuity of machine kinematic limits jerk, acceleration, and velocity, which are …

Towards Future Sustainable Infrastructure: The Role Of Technical Audit In Tanzania’S Public Works, George C. Haule

Tanzania Journal of Engineering and Technology (TJET)

This study aimed to investigate the vital role and impact of technical audits in promoting sustainable infrastructure development in Tanzania. The role and effects of technical audits in long-term infrastructure development were studied using a mixed-methods approach with both quantitative and qualitative parts. Data were collected through analysis of technical audit documentation, a semi-structured questionnaire, and stakeholder interviews. The study revealed the various dimensions of infrastructure investment projects, including initiation and planning, design, procurement of contractors and consultants, contract management, environment, health, and safety. The technical audit findings reported weaknesses or non-performance issues in infrastructure planning at the national level …

Artificial Intelligence Applications For Grid-Connected Solar Inverters, Utkirjon Ubaydullaev, Sarvinoz Mirzaeva, Hasan Mustafoev

Chemical Technology, Control and Management

The increasing global demand for renewable energy has highlighted the importance of grid-connected solar inverters in ensuring efficient and stable power conversion. However, challenges such as fluctuations in solar energy generation, grid disturbances, and power quality issues necessitate advanced control strategies. The integration of artificial intelligence (AI) into solar inverters presents a transformative solution, enhancing performance, adaptability, and reliability in real-world applications.

This review explores the role of AI techniques, including machine learning (ML), deep learning (DL), fuzzy logic, and reinforcement learning (RL), in optimizing key inverter functionalities such as maximum power point tracking (MPPT), fault detection, power quality enhancement, …

Development Of Fuzzy Ontology For Explainable Artificial Intelligence For Decision-Making In Fuzzy Environment, Pavel Kosov

Chemical Technology, Control and Management

In modern artificial intelligence systems, there is an acute need to understand the decision-making logic of "black box" algorithms. Our research proposes an innovative method for increasing the transparency of such systems through the formalization of fuzzy explanatory mechanisms. We have developed an extension of existing ontological approaches by introducing the concept of fuzziness into the structure of explanatory properties, which allows overcoming the fundamental limitations of traditional XAI methods. The proposed formalization is based on the theory of collective mental models and principles of fuzzy logic, providing a more accurate reflection of uncertainty and subjectivity in expert knowledge. Our …

A Fuzzy Based Framework For Sustainable Technology Selection In Small-Scale Gold Mining Operations, John M. Kafuku

Tanzania Journal of Engineering and Technology (TJET)

Small-scale gold mining (SSGM) operations in Tanzania has been operating inefficiently due to inadequate mining processing technologies, poor working tools, lack of enough capital, and insufficient electricity. Despite the efforts made by different stakeholders in boosting the sustainability of SSGM yet the sector has not reached the expected goal. This paper proposes a framework for appropriate technology selection to help small scale gold miners in evaluating various gold mineral processing technologies. The framework utilizes the fuzzy logic set theory for technology evaluation and selection. The developed framework for technology selection upon validation provided results that technology adequacy of more than …

Cyberattack Detection And Handling For Neural Network-Approximated Economic Model Predictive Control, Jihan Abou Halloun, Helen E. Durand

Chemical Engineering and Materials Science Faculty Research Publications

Cyberattacks on control systems can create unprofitable and unsafe operating conditions. To enhance safety and attack resiliency of control systems, cyberattack detection strategies can be developed. Prior work in our group has sought to develop cyberattack detection strategies that are integrated with an advanced control formulation known as Lyapunov-based economic model predictive control (LEMPC), in the sense that the controller properties can be used to analyze closed-loop stability in the presence or absence of undetected attacks. In this work, we consider neural network-approximated control laws, concepts for mitigating cyberattacks on such control laws, and how these ideas elucidate concepts in …

Lyapunov-Based Cyberattack Detection For Distinguishing Between Sensor And Actuator Attacks, Dominic Messina, Helen E. Durand

Chemical Engineering and Materials Science Faculty Research Publications

Control-theoretic cyberattack detection strategies are control strategies where control theory can be used in the design of the detection policies and analysis of stability properties with and without cyberattacks. This work provides a step toward understanding how to diagnose cyberattacks using control-theoretic cyberattack detection mechanisms. Specifically, we analyze the conditions under which a control-theoretic cyberattack detection strategy developed in our prior work to handle detection of simultaneous actuator and sensor attacks can be extended to distinguish between whether attacks are occurring on sensors or actuators. We present and evaluate heuristic concepts for attempting to diagnose sensor attacks; these again demonstrate …

Profit Considerations For Nonlinear Control-Integrated Cyberattack Detection On Process Actuators, Keshav Kasturi Rangan, Helen E. Durand

Chemical Engineering and Materials Science Faculty Research Publications

Prior research from our group developed a control-integrated active actuator cyberattack detection strategy. This strategy continuously probed for cyberattacks by updating target steady-states at every sampling time and then moving the process state toward these over the subsequent sampling period. Attacks were fagged if a Lyapunov function around the target steady-state did not decrease over a sampling period. This strategy had the benefit of ensuring safety of the process until an attack was detected. However, the continuous probing for attacks could decrease profit from the process compared to not probing for the attacks, which could limit the attractiveness of the …

Identification Of Faults In Highways Using Approximation Methods And Algorithms, Khudayberdiyev Khakkulmirzayevich Mirzaakbar, Anvar Asatilloyevich Ravshanov

Chemical Technology, Control and Management

Many fast Fourier transforms are used to identify defective parts of uneven surfaces on roads and send information to relevant organizations on the road, using the " RAVON YO‘LLAR" application installed on a mobile device during car movement. We determine the uneven parts of the road. Smooth and well-maintained roads reduce the risk of vehicle collisions, skidding and other road-related incidents. Timely measures contribute to overall safety, comfort and economic efficiency.

Reducing Food Scarcity: The Benefits Of Urban Farming, S.A. Claudell, Emilio Mejia

Journal of Nonprofit Innovation

Urban farming can enhance the lives of communities and help reduce food scarcity. This paper presents a conceptual prototype of an efficient urban farming community that can be scaled for a single apartment building or an entire community across all global geoeconomics regions, including densely populated cities and rural, developing towns and communities. When deployed in coordination with smart crop choices, local farm support, and efficient transportation then the result isn’t just sustainability, but also increasing fresh produce accessibility, optimizing nutritional value, eliminating the use of ‘forever chemicals’, reducing transportation costs, and fostering global environmental benefits.

Imagine Doris, who is …

Product Costing And Pricing In Small And Medium Enterprises In Tanzania, Cosmas F Kindole

Tanzania Journal of Engineering and Technology (TJET)

metalwork small and medium enterprises located in Dar es Salaam with the aim of establishing methods used by SMEs in Tanzania in setting selling prices of their products. The study was necessitated by the apparent discrepancy of prices for similar products from SMEs. The approach used to gather information was mainly through direct interview and the use of questionnaires. Direct observation and literature review were also used to establish the whole costing and pricing practices in metal manufacturing SMEs. The findings of the study established that product selling practices of the surveyed SMEs were based on instinct and appearance of …

Hybrid Modeling For Electrochemical Systems, Luis Alejandro Briceno-Mena

LSU Doctoral Dissertations

The discovery of new materials like catalysts, polymeric films, and biomolecules, is driven by industrial needs such as improving reaction or separation selectivity, enhancing therapeutic effects on medical treatments, or reducing costs of replacement. However, deployment of these advances in industrial applications is often hindered by the lack of models needed for design and optimization. Due to the novelty of materials and devices, experimental data and first principles' knowledge are scarce, making it hard to build models either via data-driven or knowledge based approaches. In this context, a way to efficiently combine domain knowledge with data could provide a pathway …

Investigating The Support For Agility In Developing Government Software Systems: A Case Of Three East African Countries, Leonard Peter Binamungu

Tanzania Journal of Engineering and Technology (TJET)

Agile Software Development Methods support an iterative and incremental way of developing software systems while responding to change by prioritising various aspects at different times. This differs from traditional sequential methods like Waterfall, in which one software development stage has to be completed before starting the next stage. To produce software systems that meet the requirements of their institutions, several governments in Africa have issued standards and guidelines to be followed during the development of government software systems. Such standards and guidelines specify the specific activities and deliverables for each stage of software development. While well-intentioned, such guidelines and standards …

Control Implemented On Quantum Computers: Effects Of Noise, Nondeterminism, And Entanglement, Kip Nieman, Keshav Kasturi Rangan, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Quantum computing has advanced in recent years to the point that there are now some quantum computers and quantum simulators available to the public for use. In addition, quantum computing is beginning to receive attention within the process systems engineering community for directions such as machine learning and optimization. A logical next step for its evaluation within process systems engineering is for control, specifically for computing control actions to be applied to process systems. In this work, we provide some initial studies regarding the implementation of control on quantum computers, including the implementation of a single-input/single-output proportional control law on …

Actuator Cyberattack Handling Using Lyapunov-Based Economic Model Predictive Control, Keshav Kasturi Rangan, Henrique Oyama, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Cybersecurity has gained increasing interest as a consequence of the potential impacts of cyberattacks on profits and safety. While attacks can affect various components of a plant, prior work from our group has focused on the impact of cyberattacks on control components such as process sensors and actuators and the development of detection strategies for cybersecurity derived from control theory. In this work, we provide greater focus on actuator attacks; specifically, we extend a detection and control strategy previously applied for sensor attacks and based on an optimization-based control technique called Lyapunov-based economic model predictive control (LEMPC) to detect attacks …

Test Methods For Image-Based Information In Next-Generation Manufacturing, Henrique Oyama, Dominic Messina, Renee O'Neill, Samantha Cherney, Minhazur Rahman, Keshav Kasturi Rangan, Govanni Gjonaj, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Typical control designs in the process systems engineering literature have assumed that the primary sensing methodologies are traditional instruments such as thermocouples. Dig- italization is changing the landscape for manufacturing, and data-based sensing modalities (e.g., image-based sensing) are becoming of greater interest for plant control. These considerations require novel test/evaluation solutions. For example, process systems engineering researchers may wish to test image-based sensors in simulation. In this work, we provide preliminary thoughts on how image-based technologies might be evaluated via simulation for process systems.

Quantum Computing And Resilient Design Perspectives For Cybersecurity Of Feedback Systems, Keshav Kasturi Rangan, Jihan Abou Halloun, Henrique Oyama, Samantha Cherney, Ilham Azali Assoumani, Nazir Jairazbhoy, Helen Durand, Simon Ka Ng

Chemical Engineering and Materials Science Faculty Research Publications

Cybersecurity of control systems is an important issue in next-generation manufac- turing that can impact both operational objectives (safety and performance) as well as process designs (via hazard analysis). Cyberattacks differ from faults in that they can be coordinated efforts to exploit system vulnerabilities to create otherwise unlikely hazard scenarios. Because coordination and targeted process manipulation can be characteristics of attacks, some of the tactics previously analyzed in our group from a control system cybersecurity perspective have incorporated randomness to attempt to thwart attacks. The underlying assumption for the generation of this randomness has been that it can be achieved …

Challenges And Opportunities For Next-Generation Manufacturing In Space, Kip Nieman, A. F. Leonard, Katie Tyrell, Dominic Messina, Rebecca Lopez, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

With commercial space travel now a reality, the idea that people might spend time on other planets in the future seems to have greater potential. To make this possible, however, there needs to be flexible means for manufacturing in space to enable tooling or resources to be created when needed to handle unexpected situations. Next-generation manufacturing paradigms offer significant potential for the kind of flexibility that might be needed; however, they can result in increases in computation time compared to traditional control methods that could make many of the computing resources already available on earth attractive for use. Furthermore, resilience …

On-Line Process Physics Tests Via Lyapunov-Based Economic Model Predictive Control And Simulation-Based Testing Of Image-Based Process Control, Henrique Oyama, A. F. Leonard, Minhazur Rahman, Govanni Gjonaj, Michael Williamson, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Next-generation manufacturing involves increasing use of automation and data to enhance process efficiency. An important question for the chemical process industries, as new process systems (e.g., intensified processes) and new data modalities (e.g., images) are integrated with traditional plant automation concepts, will be how to best evaluate alternative strategies for data-driven modeling and synthesizing process data. Two methods which could be used to aid in this are those which aid in testing data-based techniques on-line, and those which enable various data-based techniques to be assessed in simulation. In this work, we discuss two techniques in this domain which can be …

Lyapunov-Based Economic Model Predictive Control For Detecting And Handling Actuator And Simultaneous Sensor/Actuator Cyberattacks On Process Control Systems, Henrique Oyama, Dominic Messina, Keshav Kasturi Rangan, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

The controllers for a cyber-physical system may be impacted by sensor measurement cyberattacks, actuator signal cyberattacks, or both types of attacks. Prior work in our group has developed a theory for handling cyberattacks on process sensors. However, sensor and actuator cyberattacks have a different character from one another. Specifically, sensor measurement attacks prevent proper inputs from being applied to the process by manipulating the measurements that the controller receives, so that the control law plays a role in the impact of a given sensor measurement cyberattack on a process. In contrast, actuator signal attacks prevent proper inputs from being applied …

Integrated Cyberattack Detection And Resilient Control Strategies Using Lyapunov-Based Economic Model Predictive Control, Henrique Oyama, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

The use of an integrated system framework, characterized by numerous cyber/physical components (sensor measurements, signals to actuators) connected through wired/wireless networks, has not only increased the ability to control industrial systems, but also the vulnerabilities to cyberattacks. State measurement cyberattacks could pose threats to process control systems since feedback control may be lost if the attack policy is not thwarted. Motivated by this, we propose three detection concepts based on Lyapunov‐based economic model predictive control (LEMPC) for nonlinear systems. The first approach utilizes randomized modifications to an LEMPC formulation online to potentially detect cyberattacks. The second method detects attacks when …

Waste Cooking Oil Classification Using Artificial Intelligence Technology, Kar Sin Lau

Student Works (2020-2029)

Palm oil – one of the most common edible oil consumed in Malaysia. It is because Malaysia is one of the countries which supply palm oil to the global market and it is cheap to obtain for the consumer in Malaysia. Most of the Malaysian consume it via food preparation such as deep-frying and cooking. However, due to widely available for Malaysians, consumers also lacking awareness in dealing after using the edible oil. Most of the household consumers discard excess waste cooking oil (WCO) into sewage and with courtesy, some of them stored them in containers and sell to NGOs. …

Modeling Of Monitoring Systems Of Solar Power Stations For Telecommunication Facilities Based On Wireless Nets, Ilkhomjon Xakimovich Siddikov, Khalimjon Ergashevich Khujamatov, Doston Turayevich Khasanov, Ernazar Nurjamiyevich Reypnazarov

Chemical Technology, Control and Management

In this paper described of modelling processes of the real-time remote monitoring system of solar power sources, modelled and investigated by wireless sensor nets of telecommunications devices. As a modelling environment was obtained Proteus software. In processes of modelling of the system, structure and a block diagram of the system were developed, each of elements is deleted to parts of the system and separately described. Specially created software for the research system. The structure of the system developed and software tested by modelling processes. The results of modelling of monitoring system presented in a virtual terminal, an oscillography, and a …

Mitigating Safety Concerns And Profit/Production Losses For Chemical Process Control Systems Under Cyberattacks Via Design/Control Methods, Helen Durand, Matthew Wegener

Chemical Engineering and Materials Science Faculty Research Publications

One of the challenges for chemical processes today, from a safety and profit standpoint, is the potential that cyberattacks could be performed on components of process control systems. Safety issues could be catastrophic; however, because the nonlinear systems definition of a cyberattack has similarities to a nonlinear systems definition of faults, many processes have already been instrumented to handle various problematic input conditions. Also challenging is the question of how to design a system that is resilient to attacks attempting to impact the production volumes or profits of a company. In this work, we explore a process/equipment design framework for …

Responsive Economic Model Predictive Control For Next-Generation Manufacturing, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

There is an increasing push to make automated systems capable of carrying out tasks which humans perform, such as driving, speech recognition, and anomaly detection. Automated systems, therefore, are increasingly required to respond to unexpected conditions. Two types of unexpected conditions of relevance in the chemical process industries are anomalous conditions and the responses of operators and engineers to controller behavior. Enhancing responsiveness of an advanced control design known as economic model predictive control (EMPC) (which uses predictions of future process behavior to determine an economically optimal manner in which to operate a process) to unexpected conditions of these types …