Chemical Engineering Commons^™

Beer, Booze, And Biofuels: An Introduction To Chemical Engineering, Kayla Revelle, Jacob Lambert, Kelly Kopchak

Senior Theses

The goal of this thesis project was to provide the layout, curriculum, and scheduling for an introductory course regarding chemical engineering for non-majors. Throughout the course of our studies in chemical engineering and engineering in general it had come to our attention that there were many myths regarding the classes and curriculum. We had heard countless times things such as “I am glad I’m not an engineering major”, “those classes seem so hard and boring”, or “It’s all math”. The purpose of this project and class was to dispel those myths and show non-majors what chemical engineering is all about. …

Influence Of Cross-Section Change During Directional Solidification On Dendrite Morphology, Macrosegregation And Defect Formation In Pb-6 Wt Sb Alloy, Claudine Lacdao

ETD Archive

The purpose of this research is to examine the dendrite array morphology, macrosegregation, and defect formation caused by the fluid flow at the abrupt cross-section changes during directional solidification of Pb-6% Sb alloy. Four 24-cm long cylindrical alloy samples were directionally solidified in graphite crucibles: two having a constant diameter (9-mm) grown at 10.4 and 63.1 μm s-1 , one having an abrupt cross-section decrease (from 12.7 to 6.35 mm) and one having an abrupt increase (from 6.35 to 12.7 mm) by pulling down the alloy containing cylindrical graphite crucibles from the upper hot-zone of a stationary vertical furnace into …

Evaluation Of Mass Transfer Rate In Column Of Small Lilsx Particles, Mihikumar S. Patel

ETD Archive

Air separation using zeolite based adsorption processes is a widely-studied topic. Proper process modeling is a key requirement to simulate the process. Conventional process modeling for air separation is designed for large scale adsorption processes using a long cycle time. However, advanced technology now permits to use of a short cycle time using small particles, which significantly reduces the size of the process.
Traditional process models were mostly developed for large particles (dp > 1.5 mm). Typically, it is safely assumed that intra particle diffusion controls the rate of the process while axial dispersion has a much smaller effect. This is …

Evaluation Of A Microfluidic Mixer Utilizing Staggered Herringbone Channels: A Computational Fluid Dynamics Approach, Brian Hama

ETD Archive

Microfluidic platforms offer a variety of advantages including improved heat transfer, low working volumes, ease of scale-up, and strong user control on parameters. However, flow within microfluidic channels occurs at low Reynolds numbers, which makes mixing difficult to accomplish. Adding V-shaped ridges to channel walls, a pattern called the staggered herringbone design (SHB), might alleviate this problem by introducing transverse flow patterns that enable enhanced mixing. However, certain factors affecting the SHB mixer’s performance remain largely unexplored.

In this work, a microfluidic mixer utilizing the SHB geometry was developed and characterized using computational fluid dynamics based simulations and complimentary experiments. …

Effect Of Convection Associated With Cross-Section Change During Directional Solidification Of Binary Alloys On Dendritic Array Morphology And Macrosegregation, Masoud Ghods

ETD Archive

This dissertation explores the role of different types of convection on macrosegregation and on dendritic array morphology of two aluminum alloys directionally solidified through cylindrical graphite molds having both cross-section decrease and increase. Al- 19 wt. % Cu and Al-7 wt. % Si alloys were directionally solidified at two growth speed of 10 and 29.1 µm s-1 and examined for longitudinal and radial macrosegregation, and for primary dendrite spacing and dendrite trunk diameter.

Directional solidification of these alloys through constant cross-section showed clustering of primary dendrites and parabolic-shaped radial macrosegregation profile, indicative of “steepling convection” in the mushy-zone. The degree …

Pure And Binary Adsorption Equilibrium Of Nitrogen And Oxygen In Lilsx Zeolite, Himabindu Gandra

ETD Archive

Chemical products are made by combination of processes that includes synthesis, separation and purification. Separation processes comprises a large portion in these industries and are considered to be critical as most of the applications in chemical industries involves mixtures. Traditional separation methods such as distillation, evaporation, drying etc., requires high energy. For example, air separation to produce nitrogen and oxygen was previously practiced by cryogenic distillation that involves high pressure units and large energy requirement. On other hand, adsorption processes utilize less energy resources and is unique among separation methods. The phase separation is achieved by the existence of a …

Effect Of Surface Oxidation On The Mechanics Of Carbon Nanotube Laden Interfaces, William Daniel Ivancic

ETD Archive

Single and multi-walled carbon nanotubes (SWCNT & MWCNT) have been studied over the past three decades because of their excellent properties, including their mechanical strength and large electrical and thermal conductivities. Incorporating CNTs into phases necessary for use in consumer or industrial products has been challenging because of strong attractive interactions, heterogeneity, and lack of separation techniques for these nanomaterials. Moreover, there are further challenges incorporating CNTs into multiphase materials because of the many remaining open questions regarding the properties of an interface with CNTs adsorbed or nearby. In the present work, the mechanics and microstructure of a water/air interface …

Microstructure And Rheology Of Carbon Nanotubes At Air-Water Interfaces, Charles D. Young

Honors Scholar Theses

This work characterizes the material properties of carbon nanotubes at air-water interfaces for potential use in creating stable emulsions. Properties such as length, aspect ratio, contact angle, microstructural ordering, surface pressure, compression and shear elastic moduli, stresses, surface viscosities and non-linearity are explored. Challenges such as deviation from a classical analysis of monolayers are encountered in the form of aggregation, mechanical contributions, and interface relaxation. These factors are taken into account to explain experimental measurements and trends. Ultimately, existing models for more homogeneous systems are resolved with observations to offer insight and areas of promise moving forward.

The Response Of An Ellipsoidal Colloid Particle In An Ac Field, Cornelius Adebowale Obasanjo

ETD Archive

The quest for new smart materials with engineered properties and desired functionalities has driven scientists into the domain of nanotechnology over the past 30 years. Particles with anisotropic properties as a result of their geometry, chemical patterning or surface functionality have been envisioned as building blocks for advanced materials. By tuning the anisotropic interactions engendered by anisotropic particles, one potentially could manipulate the dynamic pathways for assembly.

The work described in this thesis considers the response of an ellipsoidal colloid particle to a nearby AC electrode polarized at ~0.1 – 4 kV/m and ~0.1 – 3 kHz. The ellipsoidal particle, …

Pure And Binary Adsorption Of Methane And Nitrogen On Silicalite, Prahar S. Vaidya

ETD Archive

Separation processes comprise a large portion of the activity in the chemical and petrochemical industries. For the chemical, petroleum refining, and materials processing industries as a group, separation processes are considered to be critical. Almost all the applications of chemical industries involves mixtures, so innovation in separation technology not only enhances productivity and global competitiveness of U.S. industries, but is also critical for achieving the industrial energy and waste reduction goals. Traditionally, air separation to produce nitrogen and oxygen and to separate nitrogen from methane was practiced by cryogenic distillation, which involved expensive high pressure units and large requirement of …

State Estimation Of Glucose And Insulin Dynamics, Morgan Nicholas Miller

ETD Archive

Process simulation and state estimation have very important applications in chemical engineering as well as the biomedical field. Diabetes is a rapidly growing disease in the United States with 29 million people already diagnosed. The estimation of glucose and insulin concentration in patients is necessary in order to effectively treat diabetes. The Bergman Minimal Model is a popular process model that is used to simulate glucose and insulin dynamics. A simulation of this model was created based on estimated parameters for the model from historical data. This thesis investigated the estimation of glucose concentration, insulin concentration, and effect of active …

Creation Of An Annotated Library On Fda Approved Nanomedicines, Marley R. Hodson, Tanin Izadi, Nastassja Lewinski Ph.D, Bridget T. Mcinnes Ph.D

Undergraduate Research Posters

Nanomedicine is a type of nanotechnology used in the medical field to limit the dosage amount and target drug delivery to specific cells. Nanomedicines that are approved and used tend to be extremely successful; however despite over a decade of research, only a limited number of nanomedicines have advanced for clinical use. A possible reason for the numerous nanomedicine failures is lack of easily accessible information and research on previous nanomedicines. In this project, we have compiled nanomedicine labeling information from the Drugs@FDA website. We have extracted phrases/sentences from labels relating to keywords on nanomaterial properties and drug profile characteristics. …

Theoretical Investigation Of Heterogeneous Catalysis At The Solid–Liquid Interface For The Conversion Of Lignocellulosic Biomass Model Molecules, Muhammad Faheem

Theses and Dissertations

Catalytic conversion of biomass-derived oxygenates to fuels and value-added chemicals is a promising strategy in the search for renewable and sustainable energy sources. Most relevant catalytic processes are carried out in an aqueous environment using supported transition metal catalysts. The reaction network consists of multiple series and parallel pathways leading to formation of hydrogen, alkanes, and lighter oxygenates. The final product distribution ultimately depends on the sequence and competition of C−C, C−O, C−H, and O−H bonds scissions. Ethylene glycol (EG) is the simplest model molecule of various biomass-derived polyols that has a C:O stoichiometry of 1:1 and contains all relevant …

Membrane Compatibility With Switchable Polarity Draw Solutions For Use In Forward Osmosis Applications, Benjamin Joseph Coscia

Honors Scholar Theses

Water scarcity is problem being faced worldwide and present in every continent. Close to one-fifth of the world’s population has difficulty acquiring safe water, and the problem is worsening as populations continue to grow in poorer countries. As the availability of unimpaired freshwater sources dwindle, water sources, such as the oceans and saline ground waters, must be tapped. However, desalination technologies are very expensive due to a high energy requirement. Forward osmosis (FO) is a process which may be able to replace or become integrated with existing desalination technologies like reverse osmosis. FO relies on an osmotic agent, or draw …

Phenol Deoxygenation Over Hydrotreating Catalysts, Madelyn R B Ball

Honors Theses and Capstones

Phenol deoxygenation has been investigated as a model reaction for the deoxygenation of fatty acid methyl esters in biodiesel. Hydrodeoxygenated biodiesel is a drop-in fuel for petroleum diesel, and is a premium diesel with a high cetane number. As the first step in this research, two molybdenum catalysts were prepared, characterized and tested in a small-scale reactor. These catalysts were found to produce small amounts of benzene and cyclohexanol in the product stream, and confirmed the activity of the catalyst. A commercial cobalt molybdenum catalyst (Harshaw HT-400) was also tested and benzene, cyclohexanol, and cyclohexane were identified as products. Future …

Bioremediation Of Hydrocarbons Via Geobacillus, Amanda T. Lade

Honors Theses and Capstones

Hydrocarbon remediation is a vital aspect of environmental cleanup, especially in soil and groundwater to ensure the health and safety of the public’s drinking water. A possible solution to this contamination is bioremediation, the use of microorganisms to degrade pollutants. This research analyzes the effectiveness of Geobacillus as a hydrocarbon degrader for the use of bioremediation. Twelve strains were identified from oil-contaminated sources and grown in minimal media with crude oil as the carbon source. Growth was observed in the crude oil samples, demonstrating the possibility of bioremediation of hydrocarbons via Geobacillus.

Developing Genetic Tools For Geobacillus, Brittany Artale

Honors Theses and Capstones

Bacillus and Geobacillus are the primary bacterium used in biotechnology industries due to their ability to excrete extracellular materials such as proteins, enzymes and other byproducts. Bacillus subtilis, has a well-characterized competence machinery, giving way to characterized genetic tools. However, a significant problem associated with working with Bacillus is the regulation of endospore formation. An alternative to Bacillus is Geobacillus, a thermophilic bacterium. Thermophiles offer significant advantages over other bacteria as host organisms in biofuel, bioremediation, and biocatalyst processes. However, the genetic tools and competency associated with Geobacillus is still unknown. Through, genetic engineering the ability …

Comparison Of Biomass To Bio-Oils Reactor Systems: Direct Conversion Vs. Companion Coal Gasification, Alexandra Eicher

Honors Theses and Capstones

It is well known that the United States’ dependence on crude-oil negatively affects its economy, safety, and environment. To alleviate these negative consequences, a more economical and environmentally-friendly source of fuel, such as biomass, should be explored. The conversion of biomass to bio-oils involves the pyrolysis of biomass at about 500°C, thus requiring a great deal of heat. This heat source could be the excess waste heat from a coal gasifier.

As such, this report specifies the design of an industrial plant that produces bio-oils from biomass by using the waste heat from a coal gasifier. It is designed to …

Married Coal Gasification And Biomass Pyrolysis, Michael Balch

Honors Theses and Capstones

This project is a proposal to marry a coal gasification process to a biomass pyrolysis. Coal is pyrolized to produce syngas and a large amount of heat. The syngas is treated and fed to a Fischer-Tropsch process. The excess heat produces steam that is used to pyrolize biomass. The biomass produces char, gas, and vapor. The char and gas are recovered, and the vapor is condensed to produce bio-oil.

The proposed plant has a capacity of 1100 tons of biomass (550 dry tons) per day. I assumed an operating factor of 0.9 The plant could be operational within five years, …

Octanol/Water Partitioning Coefficients Of Pcb Mixtures For Environmental Fate And Transport, Phylicia Cicilio

Honors Theses and Capstones

Polychlorinated biphenyls (PCBs) are a human and environmental toxin introduced to the environment from the 1920’s to the 1970’s from manufacturing items such as transformers and capacitors. PCBs remain in the environment today due to their low water solubility and resistance to chemical reaction. Due to their properties PCBs bioaccumulate in the environment and pose health risks to animals and humans, as they are deemed a probable carcinogen by the EPA. Octanol-water partitioning coefficients are a means of measuring how PCBs will travel in the environment, either partitioning to water or into organic carbon. Octanol-water partitioning coefficients will be determined …

Kinetics Of Lipid Extraction From Microalgae, Brian Mcconnell

Honors Theses and Capstones

No abstract provided.

Electrochemical Deposition Of Ag-Sn Nanoparticles For Photovoltaic Current Collection Efficiency, Rebecca Wilson

Honors Theses and Capstones

Photovoltaic cells utilize a semiconductor to harness the sun's energy, then conduct the energy by silver current collector lines to an energy storage device. To make photovoltaic cells less expensive and more energy efficient, silver-tin nanoparticles were researched to incorporate into the silver polymer paste that makes up current collector lines. The Ag-Sn alloy was synthesized by electrochemical deposition, and was then characterized by it's melting point and crystal structure.

Investigation Of Carbon Corrosion Resistance Of Cnt Containing Electrode, Diana Larrabee, William A. Rigdon, Eli Mcpherson, Joshua Sightler, Xinyu Huang

Faculty Publications

Carbon support corrosion is one of the major degradation mechanisms of polymer electrolyte membrane (PEM) fuel cell. Carbon oxidation occurs in PEM electrode and is accelerated at high potential created by adverse operating conditions and improper distribution of reactants and products [1, 2, 3]. Carbon corrosion can lead to the thinning of the electrode layer and severe performance degradation. The detailed mechanisms of carbon support corrosion induced performance loss are still not fully understood; it is believed that the following events contribute to the decay: (1) structural collapse of the porous electrode due to the loss of carbon; (2) carbon …

Application Of Electrospinning Technique In The Fabrication Of A Composite Electrode For Pemfc, Joshua Sightler, Eli Mcpherson, William A. Rigdon, Xinyu Huang

Faculty Publications

The Pt/C catalysts were mixed with carbon nanotube (CNT), Nafion™ dispersion and a fiber former, polymer poly-acrylic acid (PAA), to form an ink. The ink was deposited onto aluminum foil attached to a rotating collector via an electrospinning process. The ink composition, mixing procedure, and the E-spin parameters were studied for producing a uniform nanofiber mat on the aluminum substrate. The fiber-mat containing active catalyst ingredients was heat treated and decal transferred onto a Nafion membrane to form a membrane electrode assembly (MEA).

Effect Of Titanium Dioxide Supports On The Activity Of Pt-Ru Toward Electrochemical Oxidation Of Methanol, Roderick E. Fuentes, Brenda L. García, John W. Weidner

Faculty Publications

TiO₂and Nb-TiO₂ were investigated as stable supports for Pt-Ru electrocatalysts towards methanol oxidation. X-ray photo-electron spectroscopy (XPS) data for all these TiO₂-based supports show oxidation states of Ti⁴⁺, with no Ti³⁺, suggesting low electronic conductivity. However, the deposition of metal nanoparticles onto the supports at loadings of 60 wt% metal dramatically increased conductivity, making these electrodes (metal particles + support) suitable for electrochemistry even though the supports have low conductivity. For some of these TiO₂-based supports, the activity of Pt-Ru towards methanol oxidation was excellent, even surpassing the activity …

Quantifying Individual Potential Contributions Of The Hybrid Sulfur Electrolyzer, John A. Staser, Maximilian B. Gorensek, John W. Weidner

Faculty Publications

The hybrid sulfur cycle has been investigated as a means to produce clean hydrogen efficiently on a large scale by first decomposing H₂SO₄ to SO₂, O₂, and H₂O and then electrochemically oxidizing SO₂ back to H₂SO₄ with the cogeneration of H₂. Thus far, it has been determined that the total cell potential for the hybrid sulfur electrolyzer is controlled mainly by water transport in the cell. Water is required at the anode to participate in the oxidation of SO₂ to H₂SO_{4 …}

Multimetallic Electrocatalysts Of Pt, Ru, And Ir Supported On Anatase And Rutile Tio2 For Oxygen Evolution In An Acid Environment, Roderick E. Fuentes, Jake Farell, John W. Weidner

Faculty Publications

Anatase and rutile TiO2 were investigated as stable supports for different multimetallic nanoparticles (i.e., Pt:Ru, Pt:Ir, Pt:Ru:Ir, and Ir:Ru) and tested for activity toward the oxygen evolution reaction (OER). Overall, Ir:Ru had the highest activity toward OER (i.e., current per gram of metal) compared to the other multimetallic combinations studied. This bimetallic supported on anatase TiO2 had a 53% higher current per gram of metal than an unsupported electrocatalyst of the same composition. The higher catalyst utilization of the supported electrocatalysts for OER is consistent with small, well-dispersed nanoparticles, which were observed in high resolution transmission electron microscopy images.

Mesoporous Tin Oxide As An Oxidation-Resistant Catalyst Support For Proton Exchange Membrane Fuel Cells, Peng Zhang, Sheng-Yang Huang, Branko N. Popov

Faculty Publications

Mesoporous catalyst support based on tin oxide (SnO₂) is synthesized with high surface area of 205 m² g⁻¹ and with narrow pore size distribution. Modified polyol method is used to deposit platinum on SnO₂. The physical properties of the support and the SnO₂-supported Pt catalyst (Pt/SnO₂) are characterized by using the Brunauer, Emmett, and Teller method, X-ray diffraction, and transmission electron microscopy. The electrochemical stability and durability of the Pt/SnO₂ catalyst are investigated by the accelerated stress tests proposed by the U.S. Department of Energy. Pt/SnO₂ catalyst exhibits …

Effect Of Water Transport On The Production Of Hydrogen And Sulfuric Acid In A Pem Electrolyzer, John A. Staser, John W. Weidner

Faculty Publications

The thermochemical cycle involving the interconversion between sulfur dioxide and sulfuric acid is a promising method for efficient, large-scale production of hydrogen. A key step in the process is the oxidation of sulfur dioxide to sulfuric acid in an electrolyzer. Gaseous SO₂ fed to a proton exchange membrane (PEM) electrolyzer was previously investigated and was shown to be a promising system for the electrolysis step. A critical factor in the performance of this gas-fed electrolyzer is the management of water since it: (i) is needed as a reactant, (ii) determines the product sulfuric acid concentration, …

Electrochemical Removal Of Carbon Monoxide In Reformate Hydrogen For Fueling Proton Exchange Membrane Fuel Cells, Sivagaminathan Balasubramanian, Charles E. Holland, John W. Weidner

Faculty Publications

A twin-cell electrochemical filter is demonstrated to reduce the CO concentration in reformate hydrogen. In this design, the potential and gas flow are switched between the two filter cells so that alternative CO adsorption and oxidation occur in each cell while providing a continuous flow of H2 to a fuel cell. The effects of filter switching time and applied potential on the CO concentration of gas exiting the filter are presented here for a CO concentration of 1000 ppm in nitrogen flowing at 100 cm3/min. The parasitic loss of hydrogen from a corresponding reformate stream was estimated to be 1.5%.