Chemical Engineering Commons^™

Reinforcement Learning In A Virtual World: A Study Of Ppo And Sac Within Unity Ml Agents, Rufat Mammadzada

Chemical Technology, Control and Management

This study explores the use of Unity3D as a versatile platform for developing, training, and evaluating intelligent agents through reinforcement learning. Leveraging the Unity ML-Agents Toolkit, a dynamic 3D environment was created to examine agent learning behavior using two advanced algorithms: Proximal Policy Optimization (PPO) and Soft Actor-Critic (SAC). The simulation environment consisted of navigable terrain bounded by red borders, with collectible blue balls serving as rewards and a purple cube representing the agent. A carefully designed reward system was implemented to encourage goal-directed behavior and penalize inefficiency, while time constraints introduced an additional challenge requiring both precision and speed. …

Condition Optimization For The Synthesis Of Castor Oil Templated Mesoporous Silica, Godlisten Namwel Shao

Tanzania Journal of Engineering and Technology (TJET)

The present work provides suitable conditions for the synthesis of mesoporous materials with improved porosity using an optimization technique. The proposed preparation method involves forming final products by varying the amount of castor oil, media, and template removal. The obtained samples were examined by TGA, XRD, DRIFT and nitrogen physisorption studies. It was observed that the porosity of the obtained samples was dependent on the conditions under which the materials were synthesized. All synthesized materials showed the Type IV adsorption-desorption isotherm features of mesoporous, regardless of the conditions utilized during the synthesis. The sample synthesized using 2.5 g of a …

Detecting Electrical Submersible Pump (Esp) Failures And Estimating Run Life Using Artificial Neural Networks, Mostafa Ahmed Sobhy

Theses and Dissertations

Electric Submersible Pumps (ESPs) are one of the important artificial lift methods for sustaining production in mature and high-water-cut wells; but may suffer frequent failures due to mechanical, electrical, hydraulic, chemical, and operational failures. These failures can yield substantial deferred production and intervention costs. Plenty of ESP installations are fitted with downhole sensors. Yet, it is observed that the current industry practice underutilizes the wealth of available sensor and operational data and lacks standardized, explainable failure-type identification and classification.

In this thesis, a comprehensive Machine Learning (ML) and Deep Learning (DL) framework was introduced for ESPs that simultaneously estimates remaining …

Optimizing Beer Fermentation Through Intelligent Control, Azizbek Nodirbekovich Yusupbekov, Mirjalol Yusupov

Chemical Technology, Control and Management

This paper presents an intelligent control approach for optimizing the beer fermentation process using fuzzy logic and adaptive neuro-fuzzy inference systems. By incorporating multivariable inputs—temperature error and pH deviation—the proposed system effectively handles the nonlinear dynamics and biological variability inherent in fermentation. Simulation results demonstrate improved control accuracy, responsiveness, and robustness compared to conventional methods, making the approach suitable for integration in modern brewery automation systems.

Application Of Neural Networks For Intelligent Processing Of Sensor Signals In The Control Of Technological Process Parameters, N.R. Yusupbekov, Yu.Sh. Avazov, G.Kh. Rashidov

Chemical Technology, Control and Management

This scientific article investigates the problem of analyzing technological process parameters in the fields of chemistry, energy, and metallurgy based on sensor data and applying intelligent signal processing methods. The main objective is to evaluate the effectiveness of artificial intelligence and deep learning models for intelligent analysis, forecasting, and anomaly detection of data obtained from sensors. Time-series data collected from industrial sensors were analyzed using LSTM (Long Short-Term Memory) and Autoencoder neural networks, as well as the Kalman filter. At the first stage of the study, sensor signals were denoised and their true state was estimated using the Kalman filter. …

Finding The Shortest And Optimal Path With Metaheuristic And Madm Methods, Narmin Ibrahim Hasanli

Chemical Technology, Control and Management

The article had described a method for finding the shortest and most optimal path among cities. The data had been taken from the TSPLIB library, which had provided standard examples for the Traveling Salesman Problem. This approach had integrated the advantages of the meta-heuristic technique and the Multi Attribute Decision Making method to solve the problem effectively. In the first stage, the population based meta-heuristic method ACO (Ant Colony Optimization) had found optimal solutions in large search spaces. The use of pheromone trails, heuristic information and an iterative search process had given the opportunity to find the best or near-best …

Modeling Of Urea Drying And Granulation Process In Fluidized Bed, Jalolitdin Pakhritdinovich Mukhitdinov, Aleksey Viktorovich Schulz

Chemical Technology, Control and Management

This article is devoted to the mathematical modeling of urea drying and granulation processes in a fluidized bed. A brief description is provided for the functional blocks included in the mathematical model, along with the required parameters that form an integrated representation of the technological process. The SR-POLAR model is used to describe a phase equilibrium between the components involved. The interconnections between functional blocks are shown in the process flow diagram. Block diagrams for modeling a multi-chamber granulation unit and the cooling system for the resulting granules are presented. Granule growth in the fluidized bed is described using a …

Algorithms For Assessing Soil Salinity Levels Based On Remote Sensing Imagery, Bobomurod Mamitjonovich Tojiboev

Chemical Technology, Control and Management

This article investigates methods for assessing soil salinity levels based on satellite (remote sensing) imagery and their calculation algorithms. Determining the degree of salinity plays a crucial role in the rational use of land resources and increasing agricultural efficiency. The study analyzes indices for determining soil salt content using remote sensing technologies, particularly multispectral images obtained from satellite systems such as Landsat and Sentinel (for example, SI - Salinity Index, NDVI - Normalized Difference Vegetation Index, and others). Furthermore, algorithms are developed based on these indices that enable automatic determination of salinity assessments. Artificial intelligence, machine learning, and geographic information …

Research And Development Of Intelligent Measurement Systems, Odil Abdujalilovich Jumaev, Mahmudov Giyosjon Baqoyevich

Chemical Technology, Control and Management

The article discusses modern methods for developing intelligent measuring systems. Intelligent measuring systems are systems based on intelligent technologies that not only accurately measure physical or chemical quantities, but also have the ability to self-analyze, diagnose and make management decisions. The article comprehensively examines the architecture, components of such systems, the organization of their software and hardware, the relationship of sensors and artificial intelligence algorithms. It also analyzes the practical application and prospects of intelligent measuring systems in such areas as industry, medicine, energy, ecology, transport.

Modern Methods Of Self-Monitoring, Diagnostics, And Fault Tolerance In Flow Measurement Systems, Elbek Ortiqov

Chemical Technology, Control and Management

This article investigates various methods and tools for self-monitoring and fault tolerance in flow measurement transducers used in industrial processes. The study focuses on key techniques such as the use of redundancy, generation of reference values, analysis of measurement signals, and control of disturbance variables. These methods allow transducers to detect potential faults, ensure reliable operation, and maintain measurement accuracy even under adverse conditions. The article highlights how self-monitoring contributes to improving system safety, increasing reliability, and reducing downtime. It also discusses the integration of intelligent monitoring systems that support predictive maintenance and real-time diagnostics. Fault-tolerant sensors with self-monitoring capabilities …

Synthesis Of A Control System For Thermal Energy Facilities Using The Quantum Photon Spin Method, Isomiddin Siddikov, N.S Yakubova

Chemical Technology, Control and Management

Increasing energy efficiency and reducing fuel consumption in the process of generating electricity and heat at thermal power plants is one of the urgent tasks. Such systems operate under conditions of random changes in external and internal influences, as well as measurement uncertainties, which reduce the quality of control. In order to overcome this problem, it was proposed to develop an intelligent control system using the quantum photon-spin method to control technological units of thermal power plants. In the proposed approach, a multi-dimensional heating boiler device was taken as a control object, and the simulation modeling of the control system …

Increasing The Robustness Of A Control System For A Complex Dynamic Plant By Correcting Nonlinearity In The Warping Process, Tukhtamurod Khayitmurodovich Avezov, Zokhid Ergashboyevich Iskandarov

Chemical Technology, Control and Management

The paper discusses the challenges of enhancing the robustness of a control system for a complex dynamic plant by addressing nonlinearity in the warping process. Devices that ensure the stability of the control system against parameter non-stationarity on the warping machine are referred to as state controllers. The operating principle of these devices relies on providing artificial nonlinearity to the rear connection circuit of the control system's actuator. However, this nonlinearity is implemented using components that consider the parameters of low control quality. Therefore, it is necessary to continuously adjust the nonlinearity parameters to, on one hand, reduce the load …

Evaluation Of Deep Learning Techniques In Road Sign Recognition, Latafat Abbas Gardashova, Haji Fakhraddin Hajiyev

Chemical Technology, Control and Management

Deep learning has transformed the computer vision field and greatly improved the performance and efficiency of road sign recognition systems. This research compares different deep learning methods, such as Convolutional Neural Networks (CNNs), Recurrent Neural Networks (RNNs), and hybrid models, in terms of their ability to effectively detect and classify road signs under various conditions. The study compares performance measures such as accuracy, processing speed, and robustness to environmental conditions like low lighting, occlusion, and adverse weather. The results show that CNN-based methods, especially those with transfer learning and ensemble techniques, have better performance in real-time scenarios. Problems like computational …

Techno-Enviro-Economic Approach For Electrification Of Rural And Shrimp Farming Regional Development Of An Isolated Island In Indonesia By Utilizing Hybrid Renewable Energy Systems, Fiqih Akbar Wijaya, Mohammad Akita Indianto

Journal of Materials Exploration and Findings

One of the challenges in developing and archipelagic countries such as Indonesia is maintaining energy demand in rural and isolated areas due to difficulties in electrical distribution. For instance, in areas like Bawean Island, no additional electricity capacity has been introduced in the past year, leading to an unmet potential customer demand. One of the possible options is by utilizing Hybrid Renewable Energy Systems (HRES) that are integrated with existing fossil fuel-based energy systems to support the growing energy demand in the remote island. A case study in Bawean Island is conducted with the projected energy demand covers the energy …

Remaining Life Assessment And Fitness For Service Evaluation Of Aging Chemical Reactors In Polyethylene Terephthalate Resin Industry, Aditya Pahlawan Munthe, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra

Journal of Materials Exploration and Findings

Aging chemical reactors in the polyethylene terephthalate (PET) resin industry require comprehensive evaluation to ensure safe continued operation. This study conducts a remaining life assessment (RLA) and fitness-for-service (FFS) evaluation on five 30-year-old reactors, based on API 510, API 579/ASME FFS-1, and ASME BPVC Section VIII Div. 1 standards. The analysis involves corrosion rate measurement, future corrosion allowance (FCA) projection, and minimum thickness verification. Among the reactors, R-120 was found to have the shortest remaining life less than 15 years. FFS assessments using three criteria Average Measured Thickness, MAWP from Point Thickness Readings, and Minimum Measured Thickness confirm that R-120 …

A Study Of Wear Measurement And Life Prediction Of Insert Chute Liner On Gold Ore Processing, Ferry Ardika Natanael, Nony Maulidya, Dedi Priadi

Journal of Materials Exploration and Findings

Chutes are critical materials handling assets to transport solid particles from one process step to another in mineral processing, coal mining and cement industries. The material transport, because of material characteristics, cause severe wear on internal lining of chutes or bins’ structure. The wear problem on internal lining of bins or chutes needs to be checked to keep production efficiency. Therefore, not checked wear rate causes liner replacement schedule becomes unpredictable. It leads to production loss and highly cost maintenance in industry. This study shows that condition-based maintenance through regular thickness measurement using Ultrasonic Transducer (UT) to predict life service …

Analysis Of Leak Testing Planning For Carbon Dioxide Piping Systems In The Development Of Carbon Capture, Utilization, And Storage Facilities In The Bintuni Basin, Devi Sentiani, Akhmad Herman Yuwono Professor

Journal of Materials Exploration and Findings

Carbon Capture, Utilization, and Storage (CCUS) technologies have become a key strategic response to global efforts to reduce CO₂ emissions. This study presents a leak testing strategy designed for a carbon dioxide (CO₂) piping system as part of a Carbon Capture, Utilization, and Storage (CCUS) project in the Bintuni Basin, West Papua, Indonesia. This study aims to ensure the system is properly prepared before commissioning by designing a leak test plan that is both practical and technical, based on ASME B31.3, ASME PCC-2, and API STD 520 Part 1. We conducted the process, which involves identifying the system boundaries, …

Performance Dynamics Of Activated Carbon-Methanol Pair In Adsorption Refrigeration Systems, Ibrahim J. Mwasubila

Tanzania Journal of Engineering and Technology (TJET)

Adsorption refrigeration systems have shown potential for addressing the adverse effects of traditional compressor-based refrigeration systems. Adsorption refrigeration systems that utilise activated carbon and methanol demonstrate good performance, especially at temperatures below 0 °C. This combination significantly improves the cooling performance of the system, making it a dependable option for freezing applications. Despite having the potential to meet cooling demand and be eco-friendly, the adsorption refrigeration system has several drawbacks that hinder its commercialisation. This paper discusses the properties of the activated carbon methanol pair in the adsorption refrigeration system. The focus is on the desorption temperature, thermal stress, repeatability …

A Smart System For Detecting Anatomic And Histological Symptoms Of Diseased Agricultural Plants, Rustam Baratov, Himola Sunnatillayeva, Alimardon Mamatovich Mustafoqulov

Chemical Technology, Control and Management

This study describes a novel agricultural plant disease detecting smart system, capable of handling measured plant body parameters and images received by high resolution camera at the same time. The proposed plant disease detection method is based on evaluation of the signals received by measured and controlled plant body physical parameters like resistance, temperature and capacitance of the plant stem and image processing. An analogue plant model based on an electrical circuit with distributed parameters was developed. In addition, in the article the block diagram of the smart system for the early detection of plant diseases, the circuit diagram, its …

Comprehensive Review Of Sensible Thermal Storage Systems For Cooking Applications, Anna K. Shariishoy

Tanzania Journal of Engineering and Technology (TJET)

This paper reviewed the sensible thermal storage systems specifically designed for cooking applications. The review focuses on the characteristics of storage materials, their practical applications, and the overall performance of the systems. The review consolidated an array of experimental and numerical research published across various sources such as journals, conferences, books, online resources, and professional reports. A systematic review is used to reach the conclusion of this paper. Significant findings from this study include the wide range of storage capacities attained from small-scale systems that can store ~1–5 MJ of energy for a single meal to bigger systems that can …

Fuzzy Logic-Based Decision Support System For Adoption Of Industry 4.0 Predictive Maintenance By Manufacturing Industries, Fred E. Peter

Tanzania Journal of Engineering and Technology (TJET)

In the context of Industry 4.0, predictive maintenance enhances operational efficiency by optimizing processes, minimizing downtime, and improving cost-effectiveness. However, implementing predictive maintenance requires a systematic approach due to its complexity. This study collected expert input from 15 food and beverage manufacturing industries located in Dar es Salaam, Tanzania, using a purposive sampling technique. Six representatives were selected from each industry, and their opinions were analyzed using MATLAB 7.6 through a fuzzy logic inference system. The analysis focused on key factors influencing Industry 4.0 technology adoption for predictive maintenance, including adoption intention (strategic decision, equipment data, perceived benefit) and perceived …

Effects Of Cutting Conditions On Tool Temperature And Material Removal Rate In Turning Operations, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Cutting conditions in manufacturing processes have effects on tool temperature and material removal rate. The objective of this study was to investigate the effects of cutting conditions namely spindle speed, feed rate, depth of cut and tool nose radius on tool temperature and material removal rate in turning operations. A total of 81 experiments were conducted to measure tool temperature and material removal rate in order to determine the effects of cutting conditions on tool temperature and material removal rate using ANOVA and regression analysis. The results show that tool nose radius, depth of cut, and spindle speed are significant …

Towards Future Sustainable Infrastructure: The Role Of Technical Audit In Tanzania’S Public Works, George C. Haule

Tanzania Journal of Engineering and Technology (TJET)

This study aimed to investigate the vital role and impact of technical audits in promoting sustainable infrastructure development in Tanzania. The role and effects of technical audits in long-term infrastructure development were studied using a mixed-methods approach with both quantitative and qualitative parts. Data were collected through analysis of technical audit documentation, a semi-structured questionnaire, and stakeholder interviews. The study revealed the various dimensions of infrastructure investment projects, including initiation and planning, design, procurement of contractors and consultants, contract management, environment, health, and safety. The technical audit findings reported weaknesses or non-performance issues in infrastructure planning at the national level …

Wet Gas Metering Performance Using Conventional Flow Measurement Devices, Vitali Mwinyi

Tanzania Journal of Engineering and Technology (TJET)

The demand for and production of natural wet gas from wells has significantly risen in recent years. Although natural gas liquids hold substantial value in the oil and gas market, their presence in wet gas adversely affects gas metering, leading to overreading during measurement. A comprehensive study has been undertaken to formulate and enhance correlations for rectifying overreading in wet gas metering. Nevertheless, most current correlations are designed for horizontal configurations of traditional meters. Mitigating this constraint is crucial to consider the impact of gravity on pressure loss in vertically oriented systems. This study seeks to evaluate the efficacy of …

Evaluation Of Thermal And Emission Performances Of Briquettes Produced From Carbonized Corn Cob And Corn Husk, Karina S. Motani

Tanzania Journal of Engineering and Technology (TJET)

The Mozambican agro-industrial sector relies heavily on various crops, with maize being the most significant. During processing, substantial waste is generated, which is often discarded as organic matter or burned, contributing to environmental pollution and the loss of potential energy resources. This study evaluated the thermal and emission performance of briquettes made from carbonized corn cob (CCC) and carbonized corn husk (CCH), using cashew nut skin as a binder for clean cooking applications. The briquettes were assessed against firewood and charcoal as control fuels, focusing on several energy performance parameters: water boiling time (WBT), combustion index (CI), thermal efficiency (TE), …

Predicting The Influence Of Aggregate Size And Distribution On Cementitious Concrete Properties: A Review, Innocent J. Macha

Tanzania Journal of Engineering and Technology (TJET)

Cement concrete has been in use for centuries as one of the primary construction materials. Its demand in the construction industry is expected to continue for several centuries before the full development of alternative products. However, one of the main areas of research interest is understanding how its constituents can be tailored to make its properties predictable to reduce risks associated with structural failures, reconstruction and reduced durability. These hindrances associated with cementitious concrete result from several attributes, including constituent material characteristics, mixing ratios and workmanship. Understanding the predictability of cement concrete properties requires computer modelling tools to provide reliable …

Towards Future Sustainable Infrastructure: The Role Of Technical Audit In Tanzania’S Public Works, George C. Haule

Tanzania Journal of Engineering and Technology (TJET)

This study aimed to investigate the vital role and impact of technical audits in promoting sustainable infrastructure development in Tanzania. The role and effects of technical audits in long-term infrastructure development were studied using a mixed-methods approach with both quantitative and qualitative parts. Data were collected through analysis of technical audit documentation, a semi-structured questionnaire, and stakeholder interviews. The study revealed the various dimensions of infrastructure investment projects, including initiation and planning, design, procurement of contractors and consultants, contract management, environment, health, and safety. The technical audit findings reported weaknesses or non-performance issues in infrastructure planning at the national level …

Root Cause Analysis Of Performance Degradation For An Xyz Thermal Power Plant In Tanzania, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Thermal power plants in Tanzania have been experiencing performance degradation, typically arising from component and subsystem failures, which contribute to power system instability and unreliability. This paper presents a case study of the root causes of performance degradation of an XYZ thermal power plant. The study was conducted by reviewing plant documentations, including maintenance and operational data logbooks, and by standardising the approach through the adoption of ISO 14224:2016 for maintenance and reliability data exchange. Data evaluation was carried out using principal component analysis and scree plot analytical techniques to enhance the depth and accuracy of root cause identification. Additionally, …

Optimizing The Processing Temperature For Synthesis Of Silver Nanoparticles Within Cellulose-Wool Keratin Supramolecular Matrix Using Butylmethylimmidazolium Chloride Ionic Liquid, Ngesa E. Mushi

Tanzania Journal of Engineering and Technology (TJET)

To date, the synthesis of silver nanoparticles on the surface of cellulose and wool keratin biopolymer, while dissolved in ionic liquid, is attractive because of its biomedical potential. However, the optimal processing temperature for the nanoparticle formation is unclear. The previously reported temperature of approximately 120°C gives unpredictable results. The current study employs a combination of 50% cellulose and 50% keratin, along with 69 mg of silver chloride, in Butylmethylimidazolium Chloride BMImCl ionic liquid, using a single-pot process to produce a supramolecular film via non-derivatized mechanochemical interactions. The primary objective is to experimentally establish the processing temperature to achieve stable …

Development Of An Ann-Based Predictive Model For The Efficient Treatment Of Industrial Wastewater, Alisher Khudoyberdi Ugli Rakhimov, Hasan Siddiq Ugli Murodov, Farrukh Bakhtiyorovich Igitov, Shuhrat Ahmadjonovich Mutalov, Jaloliddin Abdurazzakovich Eshbobaev

Chemical Technology, Control and Management

The effective removal of free chlorine ions from industrial wastewater is critical to ensure process safety, minimize equipment corrosion, and protect aquatic environments. In this study, a laboratory-scale activated carbon filtration system was developed and tested to treat chlorine-contaminated water collected from sludge collectors at industrial facilities. A total of 200 experimental trials were conducted under varied operational conditions, including changes in flow rate, initial chlorine concentration, pressure, pH, temperature, and activated carbon dosage. The resulting dataset was used to train a predictive model based on a feedforward backpropagation artificial neural network (ANN) implemented in MATLAB. The ANN model demonstrated …