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Automotive Engineering Commons™

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Clemson University

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Articles 91 - 94 of 94

Full-Text Articles in Automotive Engineering

Selection Of The Spraying Technologies For Over-Coating Of Metal-Stampings With Thermo-Plastics For Use In Direct-Adhesion Polymer Metal Hybrid Load-Bearing Components, M. Grujicic, V. Sellappan, Laine Mears, X. Xuan, Norbert Seyr, Marc Erdmann, Jochen Holzleitner Jul 2007

Selection Of The Spraying Technologies For Over-Coating Of Metal-Stampings With Thermo-Plastics For Use In Direct-Adhesion Polymer Metal Hybrid Load-Bearing Components, M. Grujicic, V. Sellappan, Laine Mears, X. Xuan, Norbert Seyr, Marc Erdmann, Jochen Holzleitner

Publications

The suitability of various polymer-powder spraying technologies for coating of metal-stampings used in polymer metal hybrid (PMH) load-bearing automotive-component applications is considered. The suitability of the spraying technologies is assessed with respect to a need for metal-stamping surface preparation/treatment, their ability to deposit the polymeric material without significant material degradation, the ability to selectively overcoat the metal-stamping, the resulting magnitude of the polymer-to-metal adhesion strength, durability of the polymer/metal bond with respect to prolonged exposure to high-temperature/high-humidity and mechanical/thermal fatigue service conditions, and compatibility with the automotive body-in-white (BIW) manufacturing process chain. The analysis revealed that while each …


Real-Time System Identification For Impact-Based Part Positioning, Laine Mears, Jeannie Falcon Mar 2007

Real-Time System Identification For Impact-Based Part Positioning, Laine Mears, Jeannie Falcon

Publications

Simplified part positioning in manufacturing has been achieved using pushing or tapping actuation in place of more complex pick-and-place systems. However, positioning by impact introduces a new source of uncertainty: interfacial frictional effects of sliding, which can result in an uncontrollable and often poorlypredictable actuation distance. The described work provides a friction-based dynamic model of the sliding distance after impact that is used to predict static friction characteristics. A prototype system is simulated and validation data used to improve the model. A control algorithm is also described, tested and validated over a range of actuated masses.


Impulsive-Actuation Part Positioning Through Constrained Energy Balance Planning, Laine Mears, Thomas R. Kurfess Jan 2007

Impulsive-Actuation Part Positioning Through Constrained Energy Balance Planning, Laine Mears, Thomas R. Kurfess

Publications

Impulsive actuation has been researched in the past two decades as an inexpensive alternative to multi-degree-of-freedom precision positioning systems. The position of a sliding workpiece can be controlled by a 2-degree-offreedom actuation system through simple pushing path planning. However, the final part position as a result of the last touch of the actuator is subject to uncertainty in the friction model used for actuation planning, particularly the free-sliding distance undergone by the workpiece after losing contact with the actuator. This paper first reviews an impact planning method, then augments it using a restitutionbased model that results in an explicit actuator …


Real-Time Identification Of Sliding Friction Using Labview Fpga, Laine Mears, Jeannie S. Falcon, Thomas R. Kurfess Jun 2006

Real-Time Identification Of Sliding Friction Using Labview Fpga, Laine Mears, Jeannie S. Falcon, Thomas R. Kurfess

Publications

Friction is present in all mechanical systems, and can greatly affect system stability and control in precision motion applications. In this paper, we present application of a frictional model to trajectory planning of a part centering system with real-time identification of model parameters through system force and position response. This identification is carried out using LabVIEW motion control software and digital signal processing (DSP) and field-programmable gate array (FPGA) hardware. A comparison of hardware performance for force measurement is also made.