Aerospace Engineering Commons^™

Low-Velocity Impact Analysis Of Composite Repair Patches Of Different Shapes, Sarvesh Baliga

Doctoral Dissertations and Master's Theses

The area under crack for various structures can be effectively repaired by the use of composite materials. Low velocity impact can cause barely visible damage to the interior structure of laminated composite. These impacts can cause delamination in composite materials. In this study, a Finite Element Analysis was conducted using Abaqus/Explicit and the results of the analysis were compared to the experimental data from literature. E-glass/epoxy composite laminate was subjected to a low velocity impact test. To study the effect of patch repair, a composite patch was applied on a cracked laminate and a low velocity impact was then conducted …

Phased Array Beamsteering In Composite Laminates For Guided Wave Structural Health Monitoring, Peter Osterc

Doctoral Dissertations and Master's Theses

In this study a guided wave phased array beamsteering approach is applied to composite laminates. Current beamsteering algorithms derived for isotropic materials assume omnidirectional wave propagation. Due to inherent anisotropy in composites, guided wave propagation varies with direction and wavefronts no longer have perfect circular shapes.

By examining slowness, velocity and wave curves, as well as amplitude variation with direction for a given composite laminate, the wavefront from a single source can be described as a function of the angle of propagation and distance from origin. Using this approach, a more general delay and sum beamforming algorithm for composite laminates …

Acoustic Emission Characteristics Of Damage Accumulation In Kevlar® 49 Composites, Eduardo Andrade

Open Access Theses & Dissertations

Acoustic emission (AE) data attained during tensile testing of epoxy impregnated Kevlar® 49 (K/Ep) composite strands were reduced and analyzed to monitor progressive damage accumulation during the approach to tensile failure. The K/Ep material tested in this study was chosen due to its similarity to the material-of-construction used in composite overwrapped pressure vessels (COPVs) used on the NASA Space Shuttle Orbiter. Insight into the progressive microstructural degradation of K/Ep strands was gained by monitoring AE event rate and energy. Source location based on energy attenuation and arrival time data was used to differentiate between significant AE attributable to microstructural damage …

An Investigation Into The Properties And Fabrication Methods Of Thermoplastic Composites, Ann E. Livingston-Peters

Master's Theses

As applications for thermoplastic composites increase, the understanding of their properties become more important. Fabrication methods for thermoplastic composites continually improve to match designs specifications. These advanced thermoplastics have begun to show an improvement in mechanical properties over those found in thermoset composites commonly used in industry. Polyaryletherketones (PEK) have high service temperatures, good mechanical properties, and improved processing capabilities compared to thermoplastics used in the past making them important to the aerospace industry. The wide range of types of PEK make them suitable for a variety of applications, but selection of specific chemistries, processing parameters, and composite stack-ups determine …

Design Optimization Of A Composite Wing Box For High-Altitude Long-Endurance Aircraft, Philip T. Arévalo

Doctoral Dissertations and Master's Theses

A design optimization process is developed to define the wing box structure for High-Altitude Long-Endurance Aircraft (HALE). The goal of this study is to determine the best tradeoff between mass and rigidity of a HALE aircraft wing structure. A preliminary composite laminate structural design procedure is described which uses a NASTRAN-based Finite Element Analysis (FEA), and the Hierarchical Evolutionary Engineering Design System (HEEDS) MDO software to define a locus of acceptable, optimized wing box design definitions.

Validation Of Long-Fiber Thermoplastic Composite Models, Christian A. Vuong, Megan Kinney, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

With increased pressure to reduce energy consumption, long-fiber reinforced thermoplastic composites (LFTs) are of interest to aerospace and automotive industries due to their light weight in combination with other desirable mechanical properties and ease of manufacturing to replace common materials such as aluminum and magnesium. However, the performance of LFTs is highly dependent on microstructural variables such as fiber length and orientation, which are heavily influenced by the manufacturing process. Accurately predicting these factors would allow for more rapid advances in LFTs by reducing the experiments needed for certification and decreasing expenses. While models that serve this purpose exist, the …

The Effect Of A Low-Velocity Impact On The Flexural Strength And Dynamic Response Of Composite Sandwiches With Damage Arrestment Devices, Kodi A. Rider

Master's Theses

Impact strength is one of the most important structural properties for a designer to consider, but is often the most difficult to quantify or measure. A constant concern in the field of composites is the effect of foreign object impact damage because it is often undetectable by visual inspection. An impact can create interlaminar damage that often results in severe reductions in strength and instability of the structure. The main objective of this study is to determine the effectiveness of a damage arrestment device (DAD) on the mechanical behavior of composite sandwiches, following a low-velocity impact. A 7.56-lb_f crosshead …

Modal Analysis Of Composite Structures With Damping Material, Kellie Michelle Tremaine

Master's Theses

The purpose of this study is to develop an analytical solution for modal analysis of actively damped orthotropic composite plates in bending and to verify it with experimental analysis.

The analytical modal analysis solution for composite plate dynamics is derived using Euler theory. This analysis applies to structures with orthotropic lamina of uniform material properties at any lamination angle. The bending-extensional coupling can be neglected for plates that are symmetric or approximately symmetric, which allows an exact solution for natural frequency and mode shape to be obtained. An exact solution can be found for natural vibration and in general.

The …

Feasibility Analysis For Electrically-Powered Hoverboard, Cameron Chan, Jason Cortez, Jay Lopez

Aerospace Engineering

Composite materials are engineered by combining two or more constituent materials with significantly different physical or chemical properties in such a way that the constituents are still distinguishable, and not fully blended. Due to today’s high rising prices of gasoline and aviation fuel costs, many manufacturers have turned to the use of lightweight composites in their designs due to the advantages of the composite material, which include outstanding strength, excellent durability, high heat resistance, and significant weight reduction that the composite material properties hold. The purpose of this project is to design and construct a composite structure for an electrically-powered …

The Effects Of Damage Arrestment Devices In Composite Plate Sandwiches With Fastener Holes, Mark Anderson, Nancy Hung Choy, Lacey Jones, Rita Kourskaya

Aerospace Engineering

Composite materials such as a carbon fiber are used in a variety of new technologies including aircraft, spacecraft, and motor vehicles. Carbon fiber has a high strength to weight ratio, a key advantage over other material options. This report discusses the use of composite damage arrestment devices (DADs) in composite sandwich panels with a foam core. There are three different curing cycles tested for the DADs: pressure only, vacuum only, and vacuum with 1000 lbs of pressure. Using a Tetrahedron Heat Press to cure the composite specimen and an Instron Machine to perform tensile testing, data was collected for each …

The Effects Of A Damage Arrestment Device On The Mechanical Behavior Of Sandwich Composite Beams Under Four-Point Bending, Richard Anthony Davis

Master's Theses

The demand for an insert on composite sandwich structures to aid in the arrestment of face-core delamination is of great need.  This research studies the use of a damage arrestment device (DAD) that connects the carbon fiber face sheets to the foam core to find whether an increase in the structural integrity of the sandwich beam results.  Experimental analysis was employed to test the samples and was verified by a theoretical and finite element approach.

The mechanical properties of LTM45/CF1803 pre-impregnated carbon fiber and Last-A-foam FR 6710 polyvinylchloride foam were experimentally analyzed using ASTM D3039 and ASTM D1621 standards respectively …

Delamination Of Sandwich Composites, Richard Anthony Davis

Aerospace Engineering

The use of shear keys to help stop or inhibit the face-sheet core delamination of sandwich composite beams under monotonic loading was analyzed in Cal Poly’s structural design lab. The composite beams were treated with the same boundary conditions as the ASTM D5528 double cantilever beam bending in which both faces of the beam remain free; one of the faces would have a debonded side and the other would not. An aluminum tab is attached to the top of the specimens and the load is applied there. Each specimen has piezoelectric sensors that are utilized in the detection of delamination …

An Analytical Investigation Of Natural Frequency For A Symmetric Composite Box-Beam With Thermal Effects, Lakshmi Narayana Sanjeev Chitikela

Master's Theses - Daytona Beach

The main purpose of the following analysis is to develop an analytical method for determining the natural frequency of a symmetric composite box-beam subjected to temperature gradient. A set of coupled partial differential equations of motion is obtained by means of small defection theory and D'Alembert's method. The Smith and Chopra stiffness matrix is used in the governing equations of motion and an appropriate MATLAB® code has been written to solve for the stiffness matrix elements of the box-beam. The resulting governing equations of motion are solved to obtain the natural frequencies of the box-beam in flap and lag directions …

The Effect Of The Fastener Of Different Configuration Composite Panels On Failure Analysis, Robert Austin

Master's Theses

This study presents the effect of the stacking sequence and fiber orientation on a composite sandwich panel subjected to static in-plane bolt loading. Six plates were constructed with laminates of unidirectional carbon fiber and cross ply weaves of fiberglass. The orientations that were examined included 0, +/- 45, and 90 degrees. Half of the plates had fiberglass lamina on the outside of the laminate while the other three plates had the carbon fiber on the outside. Experimental and analytical tests were performed to determine the best orientations and stacking sequence.

For the numerical analysis, plates with fibers oriented at +/- …

Quantitative Characterization Of Resistive Defects In Thick Composites Using Step Heating Thermography, Adel A. Badghaish, David C. Fleming

Aerospace, Physics, and Space Science Faculty Publications

Inspection of thick composite structures, such as Reinforced Thermosetting Resin (RTR) pipes used in the petroleum industry, using infrared thermography is difficult. This paper investigates the use of step heating thermography to increase the maximum detectable defect depth and describes techniques to quantitatively characterize defect depth and severity in thick composites. A procedure to simultaneously determine defect depth and thermal resistance from the early time surface temperature is described. The procedure is based on fitting the early time surface temperature profile over a defect to a one-dimensional three-layer analytical model. Experimental testing demonstrates the accuracy of the procedure.

Machining Of Composite Materials. Part Ii: Non-Traditional Methods, Serge Abrate, D. Walton

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Machining of composite materials is difficult due to the heterogeneity and heat sensitivity of the material and the high abrasiveness of the reinforcing fibers. This results in damage being introduced into the workpiece and very high tool wear. The use of traditional machining methods was reviewed in Part I of this paper. Here new methods are considered: laser, waterjet, electro-discharge, electro-chemical spark, and ultrasonic machining. These various techniques have been applied to organic matrix composites with aramid, glass, graphite fiber reinforcement but also to metal matrix and ceramic matrix composites. © 1992.

Machining Of Composite Materials. Part I: Traditional Methods, Serge Abrate, D. A. Walton

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Composite materials are more difficult to machine than metals mainly because they are anisotropic, non-homogeneous and their reinforcing fibers are very abrasive. During machining, defects are introduced into the workpiece, and tools wear rapidly. Traditional machining techniques such as drilling or sawing can be used with proper tool design and operating conditions. A review of traditional machining methods applied to organic and metal matrix composites is presented in this article. The use of non-traditional machining methods such as waterjet, laser and ultrasonic machining will be discussed in the second part. © 1992.

Effect Of Temperature On The Ultimate Strength And Modulus Of Whisker‐Reinforced Ceramics, Douglas R. Carroll, Lokeswarappa R. Dharani

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Whiskers are a very attractive means of reinforcing a ceramic material. It has been shown that the whiskers dramatically improve the ultimate strength and modulus of the materials at room temperature. However, recent studies indicate that at high temperatures the improvement is less pronounced, or there is no improvement at all. In this paper a model is developed to explain why the properties are degraded at high temperature. The parameters which seem most important for high‐temperature performance are the coefficients of thermal expansion and Poisson's ratios for the constituents, the heat treatment temperature, and the coefficient of friction between the …