Aerospace Engineering Commons^™

Solution To Certain Problems In The Failure Of Composite Structures, Jonathan Goodsell

Open Access Dissertations

The present work contains the solution of two problems in composite structures. In the first, an approximate elasticity solution for prediction of the displacement, stress and strain fields within the m-layer, symmetric and balanced angle-ply composite laminate of finite-width subjected anticlastic bending deformation is developed. The solution is shown to recover classical laminated plate theory predictions at interior regions of the laminate and thereby illustrates the boundary layer character of this interlaminar phenomenon. The results exhibit the anticipated response in congruence with the solutions for uniform axial extension and uniform temperature change, where divergence of the interlaminar shearing stress is …

Enhancing Cnt-Composites With Raman Spectroscopy, Gregory J. Freihofer

Electronic Theses and Dissertations

Carbon Nanotubes (CNTs) have been the subject of intense research for their potential to improve a variety of material properties when developed as nano-composites. This research aims to address the challenges that limit the ability to transfer the outstanding nano-scale properties of CNTs to bulk nano-composites through Raman characterization. These studies relate the vibrational modes to microstructural characterization of CNT composites including stress, interface behavior, and defects. The formulation of a new fitting procedure using the pseudo-Voigt function is presented and shown to minimize the uncertainty of characteristics within the Raman G and D doublet. Methods for optimization of manufacturing …

Mechanical Properties Characterization And Business Case Analysis Of The Fiber Metal Laminate Glare-3 For Use As Secondary Aircraft Structure, Benjamin O. Elton

Theses and Dissertations

This effort explored the mechanical characteristics and economic feasibility of using the fiber metal laminate, GLARE-3, as a secondary aircraft structure; specifically, the cargo floor of a C-130. The mechanical properties were determined through static four-point bending and tensile testing and dynamic impact testing. Aggregate behavior of the constituent materials was predicted using a model which consisted of Mass Volume Fraction (MVF) and Classical Laminated Plate Theory (CLPT) methods using known values for the constituents. Static testing was conducted on coupon-level specimens using standardized testing procedures. Static tensile tests were conducted on specimens with four different fiber orientations, 0°, 22.5°, …

Part Count: Monolithic Part Effects On Manufacturing Labor Cost, An Aircraft Applied Model, Aaron M. Lemke

Theses and Dissertations

There are significantly different manufacturing processes and part counts associated with composites that are not currently addressed within the aircraft procurement and life cycle management processes in the Department of Defense (DoD). A series of affordability initiatives have culminated in significant evidence over the last decade to better quantify the impact of primarily composite structures in aircraft. An Air Force Research Laboratory program, Advanced Composite Cargo Aircraft (ACCA), provides substantial support for the impact of part size on life cycle cost for payload aircraft. This research evaluates select methods used and seeks to introduce modifications to the projected manufacturing hours …

Fatigue Behavior Of An Advanced Sic/Sic Composite At Elevated Temperature In Air And In Steam, Devon T. Christensen

Theses and Dissertations

The fatigue behavior of an advanced Silicon Carbide/Silicon Carbide (SiC/SiC) ceramic matrix composite (CMC) was investigated at 1200 ˚C in laboratory air and in steam environments. The composite consisted of a SiC matrix reinforced with Boron Nitride (BN) coated Hi-Nicalon fibers woven into eight-harness-satin (8HS) weave plies. Tensile stress-strain behavior and tensile properties were also evaluated at 1200 ˚C. Tension-tension fatigue tests were conducted in both laboratory air and in steam at 1200 ˚C at frequencies of 0.1 Hz, 1.0 Hz, and 10 Hz. The tension-tension fatigue tests had a ratio of minimum stress to maximum stress of R = …

Fatigue Evaluation Of Nanocomposites As Lightweight Electronic Enclosures For Satellites' Applications, Javier Rodriguez

Theses and Dissertations

Existing nanocomposite materials used for satellite applications don't offer the required conductivity and electromagnetic shielding protection, requiring metal shields in order to survive in space. The AFRL Materials and Manufacturing Directorate in conjunction with the private sector have developed a material that promises to blend the attributes of nanocomposites and metal materials. The M55J/RS3 material consists of carbon fibers combined with a polyisocyanate matrix, in which Nickel nanostrands^TM are added. The research effort investigated the changes in the EMI and ESD of the material after being subjected to cyclic loads. Four configurations of a symmetric layup with fibers oriented …

Hall Thruster Plume Diagnostics Utilizing Microwave Interferometry, Vipul Sharma

Theses and Dissertations

The fatigue behavior of two woven SiC-SiNC ceramic matrix composites (CMCs) was investigated at 1300 °C in laboratory air and in steam. The first composite (C1) consists of a PIP SiNC matrix reinforced with Sylramic (Syl) fibers woven in a five-harness satin weave fabric and coated with a proprietary dual-layer interface. The second composite (C2) consists of a modified PIP SiNC matrix reinforced with Sylramic-iBN (Syl-iBN) fibers woven in a five-harness satin weave fabric and coated with a proprietary dual-layer interface. The tensile stress-strain behavior was investigated and the tensile properties measured at 1300°C. Tension-tension fatigue behavior was studied for …

Analysis Of Multi-Layered Materials Under High Velocity Impact Using Cth, Jason K. Lee

Theses and Dissertations

Multi-layer armor containing ceramic and metallic layers has become more common in the past two decades. Typically, ceramics have high compressive strength which combined with their low density make them highly desirable for armor applications. This research effort numerically simulates high velocity impact of cylindrical projectiles on multi-layer metallic and ceramic targets of finite thickness. The impact of the projectile occurs normal to the surface of the target. The projectiles used are made of either S7 tool steel or tungsten. The targets consist of either rolled homogeneous armor, 4340 steel and boron carbide ceramic or rolled homogeneous armor and boron …

Effects Of Environment On Creep Behavior Of Nextel 720/Alumina-Mullite Ceramic Composite At 1200°C, Christopher L. Genelin

Theses and Dissertations

The creep behavior of an oxide-oxide ceramic matrix composite (CMC) was investigated at 1200°C in laboratory air, in steam and in argon. The composite consisted of a porous alumina-mullite matrix reinforced with laminated, woven mullite/alumina (Nextel/720) fibers. The composite had no fiber coating and relied on its porous alumina/mullite matrix for flaw tolerance. Tensile stress-strain behavior was investigated and the tensile properties were measured at 1200°C in laboratory air. Tensile creep behavior of the CMC was examined for creep stress levels of 73, 91, 114 and 136 MPa. Creep run-out, set to 100 h, was achieved for stress levels ≤ …

Acoustic Emission Detection And Prediction Of Fatigue Crack Propagation In Composite Patch Repairs Using Neural Networks, Navdeep Singh, Navrag Singh, Anthony Chukwujekwu Okafor

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An aircraft is subjected to severe structural and aerodynamic loads during its service life. These loads can cause damage or weakening of the structure especially for aging military and civilian aircraft, thereby affecting its load carrying capabilities. Hence composite patch repairs are increasingly used to repair damaged aircraft metallic structures to restore its structural efficiency. This paper presents the results of Acoustic Emission (AE) monitoring of crack propagation in 2024-T3 Clad aluminum panels repaired with adhesively bonded octagonal, single sided boron/epoxy composite patch under tension-tension fatigue loading. Crack propagation gages were used to monitor crack initiation. The identified AE sensor …

Modeling Fracture In Z-Pinned Composite Co-Cured Laminates Using Smeared Properties And Cohesive Elements In Dyna3d, Jason K. Freels

Theses and Dissertations

The purpose of the present research was three-fold: 1) gain a more sophisticated understanding of the response of co-cured composite joints with and without through-thickness reinforcement (TTR), 2) compare the behavior of specimens reinforced with various sizes and densities of reinforcement, and 3) use experimental data to verify the existing DYNA3D smeared property model. Double cantilever beam, end-notch flexure and T-section specimens reinforced with 0.011" diameter z-pins at 2% and 4% volume densities were tested to determine the mode I, mode II and mixed mode (I and II) behavior. Results were added to preliminary research in which tests were conducted …

Characterization Of Functionally Graded Materials, Benjamin D. Chapman

Theses and Dissertations

The purpose of this study was to characterize the behavior of a functionally graded material through experimentation and analytical modeling. Functionally graded materials are a ceramic metal composite which transitions from metal on one face to ceramic on the opposite face. Creating reliable models required verifying the material properties. This was accomplished through the use of a static modulus of elasticity test as well as a dynamic ping test. The natural frequencies from the dynamic test were compared with finite element models to determine which material properties most accurately represented the functionally graded material. It was found that the material …

Progressive Failure Analysis Of Composite Panels, Stephen M. Spottswood

Theses and Dissertations

The objective of this research was to determine the physical response, including material failure, of a curved composite panel designed to resist transverse loading. The cause of the material failure, in the form of delamination, fiber and/or matrix failure, was determined through various criterion based on non-linear movement using a finite element analysis technique. Data generated both with and without the addition of progressive failure criteria, was compared with previously published experimental data, noting where the theory diverges from the experimental results. The inclusion of various failure criterion, to include maximum stress, Lee, and Hashin, provided a more realistic representation …

Fatigue Response Of Repaired Thick Aluminum Panels With Bondline Flaws, David S. Conley

Theses and Dissertations

his research investigated the fatigue response of precracked 558 x 177.8 x 6.35 mm (22.0 x 7.0 x 0.25 in) 2024-T351 aluminum panels repaired with single-sided partially bonded, unidirectional, eighteen ply boron/epoxy reinforcements. Disbonds were introduced into the bondline of each repair during the adhesion process using teflon inserts. Five different disbond configurations, with varying disbond locations and sizes, were tested. Each repaired panel was subjected to constant amplitude cyclic fatigue loading with a maximum stress of 120MPa. Results from the different configurations were compared against one another and against repaired panels with no debonds to assess the effect of …

Chemical Kinetics And Heat Transfer In Polyurethane Foam And Resin Composites, Yumi Morisaki

Master's Theses - Daytona Beach

A development of the composite materials parts require knowledge of the theoretical model that describes the physics, the chemical kinetics, and the heat-transfer properties of the materials.

For this work, the chemical kinetics of the polyurethane foam and the fiberglass-reinforced resin is investigated individually. An adiabatic method, which is commonly used by many investigators, is used for the polyurethane foam, while an isothermal degree and the rate of cure relationship is applied for the resin. A heat transfer effect during the curing process of both polyurethane foam and the resin is also investigated. A common approximate method for the heat-conduction …

Nonlinear Geometric And Material Behavior Of Composite Shells With Large Strains, Scott A. Schimmels

Theses and Dissertations

A two-dimensional, geometrically and materially nonlinear shell theory applicable to arbitrary geometries described by orthogonal curvilinear coordinates and encompassing large displacements, moderate rotations for large strain situations has been developed. Additionally, the theory includes Jacobian transformation matrices, based upon displacement parameters, for the Cauchy - 2nd Piola-Kirchhoff stress-state and the Cauchy (Almansi) - Green strain-state transformations, and a layered material approach is included for the elastoplastic analysis to allow for variation of plasticity through-the-thickness. Doubly curved 20, 28, and 36 degree-of-freedom finite elements are defined based on specialization of the theory to spherical coordinates. The computer program includes algorithms for …

Investigation Into The Behavior Of Geometrically Nonlinear Composite Arches, John C. Bailey

Theses and Dissertations

This research modifies the existing finite element formulation of a potential energy based large deformation and moderate rotation theory. Hermitian shape functions replace the existing linear bending angle interpolations. Negligible differences between the two formulations indicate the underlying kinematics limit the accuracy, not the finite element interpolations. Using the new program, numerous nonlinear arch geometries are modeled to investigate the effects of arc length and thickness variations. Local and global snapping phenomena are captured as well as through the thickness shear driven nonlinearities.

Development Of A Stratified Plate Model For Composite Panels, Alan L. Lesmerises

Theses and Dissertations

A new model for composites represents a composite panel as an alternating stack of isotropic matrix and orthotropic fiber-dominated layers. An energy approach results in a set of partial differential equations and boundary conditions where the mechanical properties of the matrix and fibers appear separately. Two solution methods are developed. The first, called Strata Theory is developed for general applications, while the second, called the Exact Stratified Plate, is used as a benchmark for comparison to Strata Theory. Both solutions assume zero gradients of displacement through the thickness of a fiber layer. They are compared for an isotropic material and …

Solution To Eigenvalue Problems Of Antisymmetric Cross-Ply And Antisymmetric Angle-Ply Laminated Plates Using Affine Transformations, Zaffir A. Chaudry

Theses and Dissertations

Using affine transformations and suitably recasting the buckling vibration differential equations, the eigenvalue problem of anti-symmetric cross-ply and antisymmetric angle-ply laminated rectangular plates has been reduced to a function of two strong material constants, the generalized rigidity ratio, whose range is in the closed interval from 0 to 1, and the ratio of principal lamina stiffness. With the reduction in number of constants an exhaustive parameter study of buckling and vibration solution trends, is possible. The buckling coefficients decrease with decreasing value of generalized rigidity ratio for both antisymmetric cross-ply and antisymmetric angle-ply laminates. For a given aspect ratio, and …

Curing And Flow Of Thermosetting Resins For Composite Materials Pultrusion, Howard L. Price Jr.

Mechanical & Aerospace Engineering Theses & Dissertations

Fibrous composite materials for mechanical and structural applications often are expensive due to high labor costs. One economical way of making composites is pultrusion, a manufacturing process in which resin-impregnated fibers are pulled at a constant speed through a heated die which shapes the resin-fiber mass and cures the resin. Most of the work which has been done on the process has been of an empirical nature, with limited understanding of the process principles. Most of the experience with pultrusion has been gained with polyester resins and glass fibers. Very little experience has been gained with higher performance, more costly …