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Articles 121 - 150 of 809
Full-Text Articles in Aerospace Engineering
Glass-Based Biodegradable Pressure Sensor Toward Biomechanical Monitoring With A Controllable Lifetime, Devdatt Chattopadhyay, Jonghyun Park, Chang-Soo Kim
Glass-Based Biodegradable Pressure Sensor Toward Biomechanical Monitoring With A Controllable Lifetime, Devdatt Chattopadhyay, Jonghyun Park, Chang-Soo Kim
Mechanical and Aerospace Engineering Faculty Research & Creative Works
A New Class of Potentially Implantable Solid-State Sensors is Demonstrated Utilizing Biodegradable Glass as the Main Structural Material. the Device Behavior is Manipulated Via Chemical Decomposition, and Then Physically Disintegrated in a Controlled Manner. It is based on the Capacitive Sensing Mechanism, Comprising an Elastic Insulator between Two Borate-Rich Glass Substrates. This Mesoscale Pressure Sensor is Characterized by a Range of Pressure of Up to 14 MPa in a Phosphate Buffer Solution Environment. the Sensor Exhibits Good Sensitivity and Reversibility Responding to Compressive Pressures and Remains Fully Functional Before a Desired, Sudden Failure Caused by Dissolution. the Operational Lifetime Can …
Selection Of Solidification Pathway In Rapid Solidification Processes, Nima Najafizadeh, Men G. Chu, Yijia Gu
Selection Of Solidification Pathway In Rapid Solidification Processes, Nima Najafizadeh, Men G. Chu, Yijia Gu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Rapid Solidification Processing of Alloys Enables the Formation of Exotic Nonequilibrium Microstructures. However, the Interrelationship between the Processing Parameters and the Resulting Microstructure is Yet to Be Fully Understood. in Melt Spinning (MS) and Additive Manufacturing (AM) of Rapidly Solidified Alloys, Opposite Microstructure Development Sequences Were Observed. a Fine-To-Coarse Microstructural Transition is Typically Observed in Melt-Spun Ribbons, Whereas Melt Pools in AM Exhibit a Coarse-To-Fine Transition. in This Paper, the Microstructural Evolutions during These Two Processes Are Investigated using Phase-Field Modeling. the Variation of All Key Variables of the Solid-Liquid Interface (Temperature, Composition, and Velocity) throughout the Entire Rapid Solidification …
Fine-Grained Activity Classification In Assembly Based On Multi-Visual Modalities, Haodong Chen, Niloofar Zendehdel, Ming-Chuan Leu, Zhaozheng Yin
Fine-Grained Activity Classification In Assembly Based On Multi-Visual Modalities, Haodong Chen, Niloofar Zendehdel, Ming-Chuan Leu, Zhaozheng Yin
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Assembly activity recognition and prediction help to improve productivity, quality control, and safety measures in smart factories. This study aims to sense, recognize, and predict a worker's continuous fine-grained assembly activities in a manufacturing platform. We propose a two-stage network for workers' fine-grained activity classification by leveraging scene-level and temporal-level activity features. The first stage is a feature awareness block that extracts scene-level features from multi-visual modalities, including red, green blue (RGB) and hand skeleton frames. We use the transfer learning method in the first stage and compare three different pre-trained feature extraction models. Then, we transmit the feature information …
Static I-V Based Pim Evaluation For Spring And Fabric-Over-Foam Contacts, Kalkidan W. Anjajo, Yang Xu, Shengxuan Xia, Yuchu He, Haicheng Zhou, Hanfeng Wang, Jonghyun Park, Chulsoon Hwang
Static I-V Based Pim Evaluation For Spring And Fabric-Over-Foam Contacts, Kalkidan W. Anjajo, Yang Xu, Shengxuan Xia, Yuchu He, Haicheng Zhou, Hanfeng Wang, Jonghyun Park, Chulsoon Hwang
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Spring Clips and Fabric-Over-Foams (FOFs) Are Widely Used in Mobile Devices for Electrical Connection Purposes. However, the Imperfect Metallic Connections Tend to Induce Passive Intermodulation (PIM), Resulting in a Receiver Sensitivity Degradation, Known as RP Desensitization. Due to the Complexity of the PIM Characterization, there is Not Yet a Way to Evaluate PIM Performance using a Simple Setup for Environments Like Factories. in This Paper, a Current-Voltage (I-V) Behavior-Based PIM Evaluation Method is Proposed and Validated with Various Metallic Contacts and Contact Forces. the Test Results Demonstrated the Feasibility of the PIM Performance Evaluation based on the Measured Static I-V …
Mixed-Input Learning For Multi-Point Landing Guidance With Hazard Avoidance Part Ii: Learning-Based Guidance Algorithm, Sixiong You, Chaoying Pei, Vinay Kenny, Ran Dai, Jeremy R. Rea
Mixed-Input Learning For Multi-Point Landing Guidance With Hazard Avoidance Part Ii: Learning-Based Guidance Algorithm, Sixiong You, Chaoying Pei, Vinay Kenny, Ran Dai, Jeremy R. Rea
Mechanical and Aerospace Engineering Faculty Research & Creative Works
This paper investigates the three-dimensional (3D) multi-point landing guidance (MLG) problem with hazard avoidance by developing a mixed-input learning-based method to achieve precise and fuel-efficient planetary landing in future Mars missions. Specifically, we aim to find a safe, fuel-efficient landing point and generate a fuel-optimal trajectory simultaneously in real-time. First, by introducing binary variables, the MLG problem is formulated as an optimal control problem with quadratic constraints. Then, by formulating the Hamiltonian function, the necessary conditions of optimality for the MLG problem are obtained, where the critical parameters are identified to represent the complete optimal solution. After that, to find …
Distributed Optimization For Rank-Constrained Semidefinite Programs, Chaoying Pei, Sixiong You, Chuangchuang Sun, Ran Dai
Distributed Optimization For Rank-Constrained Semidefinite Programs, Chaoying Pei, Sixiong You, Chuangchuang Sun, Ran Dai
Mechanical and Aerospace Engineering Faculty Research & Creative Works
This letter develops a distributed optimization framework for solving the rank-constrained semidefinite programs (RCSPs). Since the rank constraint is non-convex and discontinuous, solving an optimization problem with rank constraints is NP-hard and notoriously time-consuming, especially for large-scale RCSPs. In the proposed approach, by decomposing an unknown matrix into a set of submatrices with much smaller sizes, the rank constraint on the original matrix is equivalently transformed into a set of constraints on the decomposed submatrices. The distributed framework allows parallel computation of subproblems while requiring coordination among them to satisfy the coupled constraints. As the scale of every subproblem solved …
Reinforcement Learning-Guided Quadratically Constrained Quadratic Programming For Enhanced Convergence And Optimality, Chaoying Pei, Zhi Xu, Sixiong You, Jeffrey Sun, Ran Dai
Reinforcement Learning-Guided Quadratically Constrained Quadratic Programming For Enhanced Convergence And Optimality, Chaoying Pei, Zhi Xu, Sixiong You, Jeffrey Sun, Ran Dai
Mechanical and Aerospace Engineering Faculty Research & Creative Works
In the context of Quadratically Constrained Quadratic Programming (QCQP) with dynamic parameters, the effectiveness of various optimization approaches is heavily influenced by the quality of the initial guess. To address this challenge, this paper proposes a novel approach that leverages reinforcement learning (RL) to generate high-performing initial guesses for iterative algorithms, with the dynamic parameters serving as inputs. Our approach aims to accelerate convergence and improve the objective value, thereby enabling efficient and effective solutions to the QCQP problem under variability. In this study, we evaluate the proposed approach by applying it to an iterative algorithm, specifically the Iterative Rank …
Additively Manufactured Carbon Fiber- Reinforced Thermoplastic Composite Mold Plates For Injection Molding Process, C. Bivens, A. Wood, D. Ruble, M. Rangapuram, S. K. Dasari, K. Chandrashekhara, J. Degrange
Additively Manufactured Carbon Fiber- Reinforced Thermoplastic Composite Mold Plates For Injection Molding Process, C. Bivens, A. Wood, D. Ruble, M. Rangapuram, S. K. Dasari, K. Chandrashekhara, J. Degrange
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Polymer injection molding processes have been used to create high-volume parts quickly and efficiently. Injection molding uses mold plates that are traditionally made of very hard tool steels, such as P20 steel, which is extremely heavy and has very long lead times to build new molds. In this study, composite-based additive manufacturing (CBAM) was used to create mold plates using long-fiber carbon fiber and polyether ether ketone (PEEK). These mold plates were installed in an injection molding machine, and rectangular flat plates were produced using Lustran 348 acrylonitrile butadiene styrene (ABS). Tensile and flexural testing was performed on these parts …
Microstructure And Residual Stress In Functionally Graded 316l Stainless Steel/Inconel 625 Alloys Fabricated By Direct Energy Deposition, Xinchang Zhang, Liang Wang, Frank W. Liou, Yang Ren, Cheng Sun
Microstructure And Residual Stress In Functionally Graded 316l Stainless Steel/Inconel 625 Alloys Fabricated By Direct Energy Deposition, Xinchang Zhang, Liang Wang, Frank W. Liou, Yang Ren, Cheng Sun
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Functionally graded materials (FGMs) provide a unique solution to combine distinct properties within a single component to enhance its overall performance. Understanding the microstructure and residual stress distribution is particularly important as the material dissimilarity in FGMs can result in high residual stress that affects the mechanical integrity of structural components. This work aims to study the microstructure and residual stress of additively manufactured FGMs and the effects of isothermal annealing. In this study, 316L stainless steel/Inconel 625 FGMs were built by direct energy deposition and characterized by optical and electron microscopy as well as synchrotron-based X-ray diffraction. Our study …
Orbital Stabilization Of Underactuated Systems Using Time Period Regulation, Nilay Kant, Ranjan Mukherjee
Orbital Stabilization Of Underactuated Systems Using Time Period Regulation, Nilay Kant, Ranjan Mukherjee
Mechanical and Aerospace Engineering Faculty Research & Creative Works
A new approach to orbital stabilization of under-actuated systems with one passive degree-of-freedom (DOF) is presented. Virtual holonomic constraints are enforced using partial feedback linearization; this results in a dense set of periodic orbits on a constraint manifold. Every orbit on the constraint manifold is associated with a unique time-period. A desired orbit is selected, and the impulse controlled Poincaré map (ICPM) approach is utilized to stabilize the orbit by regulating the time-period. By treating the time period as the output, it is possible to design a dead-beat controller that achieves orbital stabilization in a single time-step. The effectiveness of …
Nanobubble-Induced Aggregation Of Ultrafine Particles: A Molecular Dynamics Study, Eric Bird, Zhi Liang
Nanobubble-Induced Aggregation Of Ultrafine Particles: A Molecular Dynamics Study, Eric Bird, Zhi Liang
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Nanobubble-induced aggregation (NBIA) of fine and ultrafine particles in liquid is a promising method for enhancing floatation rates in mineral processing, cleaning contaminants from water, and reviving marine ecosystems. Although the current experimental techniques can measure the nanobubble capillary force between two surfaces with controlled approach speed, they are not capable of imaging NBIA dynamics of fine/ultrafine particles by real-time observation with nanoscale spatial resolution. In this work, we use molecular dynamics (MD) simulations to study dynamics of NBIA of Ag particles in a Lennard-Jones fluid system. The molecular-level modeling allows us to study microscopic details of NBIA dynamics that …
Microstructure, Mechanical Properties And Oxidation Behavior Of Refractory Multi-Principal Element Alloys By Laser Remelting And Conventional Manufacturing, Visharad Jalan, Seth Crawford, Sung Heng Wu, Frank W. Liou, Haiming Wen
Microstructure, Mechanical Properties And Oxidation Behavior Of Refractory Multi-Principal Element Alloys By Laser Remelting And Conventional Manufacturing, Visharad Jalan, Seth Crawford, Sung Heng Wu, Frank W. Liou, Haiming Wen
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Refractory Multi-Principal Element Alloys (RMPEAs), HfNbTaTiZr, (HfNbTaTiZr)9Cr, and (HfNbTaTiZr)9Al, Were Manufactured using Vacuum Arc Melting Followed by Laser Remelting to Mimic Additive Manufacturing. the Microhardness of the As-Cast HfNbTaTiZr, (HfNbTaTiZr)9Cr, and (HfNbTaTiZr)9Al Samples after Arc Melting Was Measured as 6.20, 7.63, and 6.89 Gpa, respectively. after Laser Remelting and Re-Solidification, the Hardness Increased by ~ 30% for Each Composition; the Hardest Was (HfNbTaTiZr)9Cr Measured at 9.60 GPa, While the Softest Was HfNbTaTiZr with a Hardness of 8.42 GPa, Which Was Still Harder Compared to All the Other Samples. the Addition …
Nonprehensile Manipulation Of A Stick Using Impulsive Forces, Aakash Khandelwal, Nilay Kant, Ranjan Mukherjee
Nonprehensile Manipulation Of A Stick Using Impulsive Forces, Aakash Khandelwal, Nilay Kant, Ranjan Mukherjee
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The problem of nonprehensile manipulation of a stick in three-dimensional space using intermittent impulsive forces is considered. The objective is to juggle the stick between a sequence of configurations that are rotationally symmetric about the vertical axis. The dynamics of the stick is described by five generalized coordinates and three control inputs. Between two consecutive configurations where impulsive inputs are applied, the dynamics is conveniently represented by a Poincaré map in the reference frame of the juggler. Stabilization of the orbit associated with a desired juggling motion is accomplished by stabilizing a fixed point on the Poincaré map. The Impulse …
Post-Consolidation Process For Modifying Microscale And Mesoscale Parameters Of 3d Printed Composite Materials, Arief Yudhanto, Alwaleed Aldhirgham, Eric Feron, Gilles Lubineau
Post-Consolidation Process For Modifying Microscale And Mesoscale Parameters Of 3d Printed Composite Materials, Arief Yudhanto, Alwaleed Aldhirgham, Eric Feron, Gilles Lubineau
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Advancements in additive manufacturing technology (3D printing) have enabled us to fabricate reasonably good parts using continuous fiber-reinforced matrix composites. Unfortunately, most of these 3D-printed composite parts inherently possess a large number of voids originating from the trapped air within and between molten composite beads during the deposition stage. Removing the voids has thus become a key challenge in attempts to apply 3D printed composite parts for fabricating stiff/strong load-bearing structures. Here, we employed a classical process, viz. compression molding, to post-consolidate 3D-printed continuous carbon fiber-reinforced polyamide (CFPA), and to investigate the implications in terms of microscale parameters (void content) …
Comparison Of The Thermal Stability In Equal-Channel-Angular-Pressed And High-Pressure-Torsion-Processed Fe–21cr–5al Alloy, Maalavan Arivu, Andrew Hoffman, Jiaqi Duan, Jonathan Poplawsky, Xinchang Zhang, Frank W. Liou, Rinat Islamgaliev, Ruslan Valiev, Haiming Wen
Comparison Of The Thermal Stability In Equal-Channel-Angular-Pressed And High-Pressure-Torsion-Processed Fe–21cr–5al Alloy, Maalavan Arivu, Andrew Hoffman, Jiaqi Duan, Jonathan Poplawsky, Xinchang Zhang, Frank W. Liou, Rinat Islamgaliev, Ruslan Valiev, Haiming Wen
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Nanostructured Steels Are Expected to Have Enhanced Irradiation Tolerance and Improved Strength. However, They Suffer from Poor Microstructural Stability at Elevated Temperatures. in This Study, Fe–21Cr–5Al–0.026C (Wt%) Kanthal D (KD) Alloy Belonging to a Class of (FeCrAl) Alloys Considered for Accident-Tolerant Fuel Cladding in Light-Water Reactors is Nanostructured using Two Severe Plastic Deformation Techniques of Equal-Channel Angular Pressing (ECAP) and High-Pressure Torsion (HPT), and their Thermal Stability between 500–700 °C is Studied and Compared. ECAP KD is Found to Be Thermally Stable Up to 500 °C, Whereas HPT KD is Unstable at 500 °C. Microstructural Characterization Reveals that ECAP KD …
Application Of A Variable Path Length Repetitive Process Control For Direct Energy Deposition Of Thin-Walled Structures, Elias B. Snider, Douglas A. Bristow
Application Of A Variable Path Length Repetitive Process Control For Direct Energy Deposition Of Thin-Walled Structures, Elias B. Snider, Douglas A. Bristow
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Direct Energy Deposition (DED) Additive Manufacturing is Well Suited to Fabricating Large Thin-Walled Metal Structures Such as Rocket Nozzles but Suffers from Layer-To-Layer Defect Propagation. Propagating Defects May Exhibit as Slumping or a Ripple in Bead Geometry. Recent Works Have Used Repetitive Process Control (RPC) Methods for Additive Manufacturing to Stabilize the Layer-Wise Defect Propagation, But These Methods Require Repetition of the Same Path. However, Typical Thin-Wall DED Applications, Sometimes Referred to as Vase Structures, Have Changing Paths with Each Layer Such as Expanding or Contracting Diameters and Changing Profiles. This Paper Presents an Extension to Optimal RPC that Uses …
Mixed-Input Learning For Multi-Point Landing Guidance With Hazard Avoidance Part I: Offline Mission Planning Based On Multi-Stage Optimization, Chaoying Pei, Sixiong You, Ran Dai, Jeremy R. Rea
Mixed-Input Learning For Multi-Point Landing Guidance With Hazard Avoidance Part I: Offline Mission Planning Based On Multi-Stage Optimization, Chaoying Pei, Sixiong You, Ran Dai, Jeremy R. Rea
Mechanical and Aerospace Engineering Faculty Research & Creative Works
This paper proposes a multi-stage optimization framework based on iterative second-order cone programming (SOCP) to solve the three-dimensional (3D) multi-point landing guidance (MLG) problem with hazard avoidance. The approach is used to generate the offline optimal trajectories for database construction in Part II of this paper, it aims to select a safe landing point while finding an optimal path to the selected landing point with minimum fuel consumption. First, by introducing binary variables associated with quadratic constraints, the MLG problem with hazard avoidance is equivalently reformulated as a quadratically constrained quadratic programming (QCQP) problem. Next, to solve the reformulated QCQP …
Feature-Based Learning For Optimal Abort Guidance, Vinay Kenny, Sixiong You, Godfrey Hendrix, Chaoying Pei, Roha Gul, Ran Dai, Jeremy R. Rea
Feature-Based Learning For Optimal Abort Guidance, Vinay Kenny, Sixiong You, Godfrey Hendrix, Chaoying Pei, Roha Gul, Ran Dai, Jeremy R. Rea
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The abort mission refers to the mission where the landing vehicle needs to terminate the landing mission when an anomaly happens and be safely guided to the desired orbit. This paper focuses on solving the time-optimal abort guidance (TOAG) problem in real-time via the feature-based learning method. First, according to the optimal control theory, the features are identified to represent the optimal solutions of TOAG using a few parameters. After that, a sufficiently large dataset of time-optimal abort trajectories is generated offline by solving the TOAG problems with different initial conditions. Then the features are extracted for all generated cases. …
Experimental Study For Improving The Productivity Of Laser Foil Printing, Tunay Turk, Ming-Chuan Leu
Experimental Study For Improving The Productivity Of Laser Foil Printing, Tunay Turk, Ming-Chuan Leu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
This Study Aims to Improve the Productivity of Laser Foil Printing (LFP), Which is a Foil-Based Metal Additive Manufacturing (AM) Process. LFP Uses a Dual-Laser System to Fabricate a 3-Dimensional Part in a Layered Fashion by Performing Four Steps in Each Layer: Spot Welding, Pattern Welding, Contour Cutting, and Edge Polishing, All of Which Performed by Use of Lasers. We Experimentally Examined the Welding and Polishing Steps in This Study to Enhance LFP Productivity. the Jump Speed, Dwelling Duration, and Weld Path of Spot Welding and the Line Welding Speed and Wait Time between Weld Lines of Pattern Welding Are …
Experimental Approach For Development Of A Powder Spreading Metric In Additive Manufacturing, M. Hossein Sehhat, Austin T. Sutton, Zane Yates, Ming-Chuan Leu
Experimental Approach For Development Of A Powder Spreading Metric In Additive Manufacturing, M. Hossein Sehhat, Austin T. Sutton, Zane Yates, Ming-Chuan Leu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The Powder Spreading is a Vital Step of Powder-Based Additive Manufacturing (AM) Processes. the Quality of Spread Powder Can Considerably Influence the Properties of Fabricated Parts. Poorly Packed Powder Beds with High Surface Roughness Result in Printed Part Layers with Large Porosity and Low Dimensional Accuracy, Leading to Poor Mechanical Properties. Therefore, the Powder Spread ability and its Dependence on Process Parameters and Powder Characteristics Should Be Quantified to Improve the Efficiency of Powder-Based AM Methods. This Study Proposes a Novel Dimensionless Powder Spread Ability Metric that Can Be Commonly Used in Different Powder-Based AM Processes. the Quality of Spread …
Natural 2d Layered Mineral Cannizzarite With Anisotropic Optical Responses, Arindam Dasgupta, Xiaodong Yang, Jie Gao
Natural 2d Layered Mineral Cannizzarite With Anisotropic Optical Responses, Arindam Dasgupta, Xiaodong Yang, Jie Gao
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Cannizzarite is a naturally occurring mineral formed by van der Waals (vdW) stacking of alternating layers of PbS-like and Bi2S3-like two-dimensional (2D) materials. Although the PbS-type and Bi2S3-type 2D material layers are structurally isotropic individually, the forced commensuration between these two types of layers while forming the heterostructure of cannizzarite induces strong structural anisotropy. Here we demonstrate the mechanical exfoliation of natural cannizzarite mineral to obtain thin vdW heterostructures of PbS-type and Bi2S3-type atomic layers. The structural anisotropy induced anisotropic optical properties of thin cannizzarite flakes are explored through angle-resolved polarized Raman scattering, linear dichroism, and polarization-dependent anisotropic third-harmonic generation. …
Machine Learning In Aerodynamic Shape Optimization, Jichao Li, Xiaosong Du, Joaquim R.R.A. Martins
Machine Learning In Aerodynamic Shape Optimization, Jichao Li, Xiaosong Du, Joaquim R.R.A. Martins
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Machine learning (ML) has been increasingly used to aid aerodynamic shape optimization (ASO), thanks to the availability of aerodynamic data and continued developments in deep learning. We review the applications of ML in ASO to date and provide a perspective on the state-of-the-art and future directions. We first introduce conventional ASO and current challenges. Next, we introduce ML fundamentals and detail ML algorithms that have been successful in ASO. Then, we review ML applications to ASO addressing three aspects: compact geometric design space, fast aerodynamic analysis, and efficient optimization architecture. In addition to providing a comprehensive summary of the research, …
Enabling Ultrathick Electrodes Via A Microcasting Process For High Energy And Power Density Lithium-Ion Batteries, Tazdik Patwary Plateau, Hiep Pham, Yaqi Zhu, Ming-Chuan Leu, Jonghyun Park
Enabling Ultrathick Electrodes Via A Microcasting Process For High Energy And Power Density Lithium-Ion Batteries, Tazdik Patwary Plateau, Hiep Pham, Yaqi Zhu, Ming-Chuan Leu, Jonghyun Park
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Thickening electrodes is one effective approach to increase active material content for higher energy and low-cost lithium-ion batteries, but limits in charge transport and huge mechanical stress generation result in poor performance and eventual cell failure. This paper reports a new electrode fabrication process, referred to as µ-casting, enabling ultrathick electrodes that address the trade-off between specific capacity and areal/volumetric capacity. The proposed µ-casting is based on a patterned blade, enabling facile fabrication of 3D electrode structures. The study reveals the governing properties of µ-casted ultrathick electrodes and how this simultaneously improves battery energy/power performance. The process facilitates a short …
Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo
Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Variation in the local thermal history during the Laser Powder Bed Fusion (LPBF) process in Additive Manufacturing (AM) can cause micropore defects, which add to the uncertainty of the mechanical properties (e.g., fatigue life, tensile strength) of the built materials. In-situ sensing has been proposed for monitoring the AM process to minimize defects, but successful minimization requires establishing a quantitative relationship between the sensing data and the porosity, which is particularly challenging with a large number of variables (e.g., laser speed, power, scan path, powder property). Physics-based modeling can simulate such an in-situ sensing-porosity relationship, but it is computationally costly. …
Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen
Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Additive manufacturing of dense SiC parts was achieved via an extrusion-based process followed by electrical-field assisted pressure-less sintering. The aim of this research was to study the effect of the rheological behavior of SiC slurry on the printing process and quality, as well as the influence of 3D printing parameters on the dimensions of the extruded filament, which are directly related to the printing precision and quality. Different solid contents and dispersant- Darvan 821A concentrations were studied to optimize the viscosity, thixotropy and sedimentation rate of the slurry. The optimal slurry was composed of 77.5 wt% SiC, Y2O3 and Al2O3 …
Laser Ablation Of Cfrp Surfaces For Improving The Strength Of Bonded Scarf Composite Joints, Jassem Alyousef, Arief Yudhanto, Ran Tao, Gilles Lubineau
Laser Ablation Of Cfrp Surfaces For Improving The Strength Of Bonded Scarf Composite Joints, Jassem Alyousef, Arief Yudhanto, Ran Tao, Gilles Lubineau
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Repairing damaged composite parts using scarf technique requires a careful selection of treatment methods for composite surface. Laser treatment is one of the emerging techniques to treat the milled composite surface by unlocking various levels of morphological changes and, thus, optimizing joint strength. However, laser parameters, e.g., energy density (fluence), should be carefully determined to ensure the acceptable structural recovery. Here, the influence of CO2 laser with relatively high fluence (ablation effect) on the surface characteristics (roughness, morphology, wettability) and scarf joint strength with associated failure modes of unidirectional (UD) and quasi-isotropic (QI) carbon fiber-reinforced plastic (CFRP) laminates is studied. …
Effects Of Radiation Reabsorption On The Laminar Flame Speed And No Emission During Aviation Kerosene Combustion At Elevated Pressures, Shu Zheng, Hao Liu, Qing Li, Jiajian Zhu, Mingbo Sun, Bo Zhou, Ran Sui, Qiang Lu
Effects Of Radiation Reabsorption On The Laminar Flame Speed And No Emission During Aviation Kerosene Combustion At Elevated Pressures, Shu Zheng, Hao Liu, Qing Li, Jiajian Zhu, Mingbo Sun, Bo Zhou, Ran Sui, Qiang Lu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Increasing attention has been paid on combustion stability and pollution emission of aviation kerosene due to the emerging interests on supersonic combustion scramjets. Whereas the vitiation component H2O introduced by hydrogen-fueled heaters in high-enthalpy vitiated air during ground experiments has a considerable influence on kerosene combustion, especially through its radiation effect, which needs to be further investigated. In this paper, the radiation reabsorption effects on laminar flame speeds and NO emissions during RP-3/H2O/O2/N2 combustion was assessed numerically over a wide range of equivalence ratio and pressure (ϕ = 0.7–1.4 and P = 1–15 atm) using detailed chemical and radiation models. …
Metallization Of Polymers And Composites: State-Of-The-Art Approaches, Ruslan Melentiev, Arief Yudhanto, Ran Tao, Todor Vuchkov, Gilles Lubineau
Metallization Of Polymers And Composites: State-Of-The-Art Approaches, Ruslan Melentiev, Arief Yudhanto, Ran Tao, Todor Vuchkov, Gilles Lubineau
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Polymers and their composites are widely used for designing structures in aerospace, automotive, electronic, sport industries due to their lightweight, cost, and processing advantages. However, the surface of polymeric materials typically exhibits intrinsic deficiencies, limiting their durability and functionalities, e.g., low wear resistance, low thermal and electrical conductivity, low adhesion, low bioactivity, low reflectiveness, and weak photochemical resistance. Polymer metallization is an emerging concept that addresses these deficiencies by forming a metallic skin on polymeric surfaces. Herein, the working principles, recent advances, challenges, functional capabilities, and applications of the state-of-the-art polymer metallization methods in the fields of additive manufacturing, coating …
Improved Additive Manufacturing Of Silicon Carbide Parts Via Pressureless Electric Field-Assisted Sintering, Adam Bratten, Ruoyu Chen, Joshua Rittenhouse, Ming-Chuan Leu, Haiming Wen
Improved Additive Manufacturing Of Silicon Carbide Parts Via Pressureless Electric Field-Assisted Sintering, Adam Bratten, Ruoyu Chen, Joshua Rittenhouse, Ming-Chuan Leu, Haiming Wen
Mechanical and Aerospace Engineering Faculty Research & Creative Works
High solids loading silicon carbide (SiC)-based aqueous slurries containing only.5 wt. % organic additives were utilized to create specimens of various geometries via an extrusion-based additive manufacturing (AM) technique. Pressure less electric field-assisted sintering was performed to densify each specimen without deformation. The combination of these techniques produced parts with >98% relative density despite containing only 5 wt.% oxide sintering additives. After sintering, specimens contained only the α-SiC and yttrium aluminum perovskite phases. This suggests the evolution of a nonequilibrium yttrium aluminate phase, as well as transformation from β-SiC to α-SiC. The fabrication method presented in this work has advantages …
In-Situ Measurements Of Temperature And Emissivity During Msw Combustion Using Spectral Analysis And Multispectral Imaging Processing, Shu Zheng, Weiguang Cai, Ran Sui, Zixue Luo, Qiang Lu
In-Situ Measurements Of Temperature And Emissivity During Msw Combustion Using Spectral Analysis And Multispectral Imaging Processing, Shu Zheng, Weiguang Cai, Ran Sui, Zixue Luo, Qiang Lu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
By using a novel multispectral imaging technology, the 2-D distributions of flame temperature and emissivity were measured in a 16 MW incinerator to co-fire municipal solid waste (MSW) and municipal sludge. A way to establish the relationship between the multispectral flame images and the temperature was proposed by combing the Newton iteration method and Hottel emissivity model. The results showed that the measured temperatures at different locations varied by 31.25% with a fixed steam evaporation rate, and 11.76% with different steam evaporation rates at a given port. The temperatures and emissivities decreased at upper locations due to the lower local …