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Full-Text Articles in Aerospace Engineering

Direct Electrical Arc Ignition Of Hybrid Rocket Motors, Michael I. Judson Jr. May 2015

Direct Electrical Arc Ignition Of Hybrid Rocket Motors, Michael I. Judson Jr.

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Hybrid rockets motors provide distinct safety advantages when compared to traditional liquid or solid propellant systems, due to the inherent stability and relative inertness of the propellants prior to established combustion. As a result of this inherent propellant stability, hybrid motors have historically proven difficult to ignite. State of the art hybrid igniter designs continue to require solid or liquid reactants distinct from the main propellants. These ignition methods however, reintroduce to the hybrid propulsion system the safety and complexity disadvantages associated with traditional liquid or solid propellants. The results of this study demonstrate the feasibility of a novel direct …


Techno-Economic Feasibility And Life Cycle Assessment Of Dairy Effluent To Biofuel Via Hydrothermal Liquefaction, Hailey M. Summers May 2015

Techno-Economic Feasibility And Life Cycle Assessment Of Dairy Effluent To Biofuel Via Hydrothermal Liquefaction, Hailey M. Summers

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Delactosed whey permeate (delac) is a low valued by-product in the dairy industry with 90 million tons annually disposed of worldwide. Upgrading delac to bioproducts, specifically biofuel, has been demonstrated at laboratory scale through yeast fermentation. However, the large-scale environmental impact and economic feasibility of this process is yet to be quantified. Further research, focused on evaluating the sustainability, scalability and economic feasibility of the fermentation pathway, directs research and development to move the technology towards commercialization. The enclosed research incorporates biological experimentation with engineering systems modeling to evaluate the large-scale environmental impacts and economic feasibility of generating bioproducts from …


Computational Fluid Dynamics Simulations Of Oscillating Wings And Comparison To Lifting-Line Theory, Megan Keddington May 2015

Computational Fluid Dynamics Simulations Of Oscillating Wings And Comparison To Lifting-Line Theory, Megan Keddington

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Computational fluid dynamics (CFD) analysis was performed in order to compare the solutions of oscillating wings with Prandtl’s lifting-line theory. Quasi-steady and steady-periodic simulations were completed using the CFD software Star-CCM+. Quasi-steady simulations were completed for both twodimensional and three-dimensional setups. The steady-periodic simulations were only performed using a three-dimensional setup. The simulations were performed for nine separate frequencies in a pure plunging setup. An additional four simulations were then completed using a setup of combined pitching and plunging at four separate frequencies. Results from the CFD simulations were compared to the quasi-steady lifting-line solution in the form of the …


High Regression Rate Hybrid Rocket Fuel Grains With Helical Port Structures, Sean D. Walker May 2015

High Regression Rate Hybrid Rocket Fuel Grains With Helical Port Structures, Sean D. Walker

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Hybrid Rockets are popular in the aerospace industry due to their storage safety, simplicity, and controllability during rocket motor burn. However, they produce fuel regression rates typically 25% lower than solid fuel motors of the same thrust level. These lowered regression rates produce unacceptably high oxidizer-to-fuel (O/F) ratios that produce a potential for motor instability, nozzle erosion, and reduced motor duty cycles. To achieve O/F ratios that produce acceptable combustion charactersitics, traditional cylindrical fuel ports are fabricated with very long length-to-diameter ratios to increase the total burning area. these high aspect ratios produce further reduced fuel regression rate and trust …


Uncertainty Quantification Of Photothermal Radiometry Measurements Using Monte Carlo Simulation And Experimental Repeatability, Austin Fleming May 2014

Uncertainty Quantification Of Photothermal Radiometry Measurements Using Monte Carlo Simulation And Experimental Repeatability, Austin Fleming

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Photothermal Radiometry is a common thermal property measurement technique which is used to measure the properties of layered materials. Photothermal Radiometry uses a modulated laser to heat a sample, in which the thermal response can be used to determine the thermal properties of layers in the sample. The motivation for this work is to provide a better understanding of the accuracy and the repeatability of the Photothermal Radiometry measurement technique. Through this work the sensitivity of results to input uncertainties will be determined. Additionally, using numerical simulations the overall uncertainty on a theoretical measurement will be determined.

The repeatability of …


Linear Covariance Analysis For Gimbaled Pointing Systems, Randall S. Christensen Aug 2013

Linear Covariance Analysis For Gimbaled Pointing Systems, Randall S. Christensen

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Linear covariance analysis has been utilized in a wide variety of applications. Historically, the theory has made significant contributions to navigation system design and analysis. More recently, the theory has been extended to capture the combined effect of navigation errors and closed-loop control on the performance of the system. These advancements have made possible rapid analysis and comprehensive trade studies of complicated systems ranging from autonomous rendezvous to vehicle ascent trajectory analysis. Comprehensive trade studies are also needed in the area of gimbaled pointing systems where the information needs are different from previous applications. It is therefore the objective of …


Geosynchronous Earth Orbit/Low Earth Orbit Space Object Inspection And Debris Disposal: A Preliminary Analysis Using A Carrier Satellite With Deployable Small Satellites, Derick A. Crockett Aug 2013

Geosynchronous Earth Orbit/Low Earth Orbit Space Object Inspection And Debris Disposal: A Preliminary Analysis Using A Carrier Satellite With Deployable Small Satellites, Derick A. Crockett

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

From communication to weather prediction, to national security, geosynchronous satellites play an important role in our society. Geosynchronous satellites are about 35,786 km (22,236 miles) from the surface of the earth. Getting a satellite to this altitude is very expensive, making geosynchronous satellites highly valued assets. Ground-based observation of these satellites is very limited and provides little insight when failures or anomalies occur. To provide detailed images and information of these critical satellites, highly functioning smaller satellites can be employed. This study explores the potential benefits of using these smaller satellites to perform on-orbit proximity inspections of geosynchronous satellites. The …


The Effect Of Navigation State Selection On Fuel Dispersions For Powered Lunar Descent, Jessica Thornley Anderson May 2013

The Effect Of Navigation State Selection On Fuel Dispersions For Powered Lunar Descent, Jessica Thornley Anderson

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A Monte Carlo simulation is developed to study the performance of the closed-loop guidance, navigation, and control (GN&C) system of a lunar lander in powered descent. The simulation includes six-degrees-of-freedom dynamics, an extended Kalman filter, guidance based upon modified Apollo methods, an attitude control system, and several different types of sensors. Sensors included in the sensor suite include accelerometers, gyroscopes, a star camera, an altimeter, a velocimeter, and a radio navigation system. The simulation is used to examine the effects of sensor errors and the number of navigation states on total fuel use.


Error Modeling And Analysis Of Star Cameras For A Class Of 1u Spacecraft, David M. Fowler May 2013

Error Modeling And Analysis Of Star Cameras For A Class Of 1u Spacecraft, David M. Fowler

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

As spacecraft today become increasingly smaller, the demand for smaller components and sensors rises as well. The smartphone, a cutting edge consumer technology, has impressive collections of both sensors and processing capabilities and may have the potential to fill this demand in the spacecraft market. If the technologies of a smartphone can be used in space, the cost of building miniature satellites would drop significantly and give a boost to the aerospace and scientific communities.

Concentrating on the problem of spacecraft orientation, this study sets ground to determine the capabilities of a smartphone camera when acting as a star camera. …


Design And Testing Of Digitally Manufactured Paraffin Acrylonitrile-Butadiene-Styrene Hybrid Rocket Motors, Jonathan M. Mcculley May 2013

Design And Testing Of Digitally Manufactured Paraffin Acrylonitrile-Butadiene-Styrene Hybrid Rocket Motors, Jonathan M. Mcculley

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Hybrid motors that employ non-toxic, non-explosive components with a liquid oxidizer and a solid hydrocarbon fuel grain have inherently safe operating characteristics. The oxidizer is blown though the solid fuel where it is combusted through a nozzle to produce thrust. This research investigated the combination of Acrylonitrile-butadiene-styrene impregnated with paraffin wax as the solid fuel component burned with nitrous oxide. The paraffin provides an enhanced regression rate over ABS; however, it lacks structural integrity and combustion efficiency. Multiple fuel grains with various ABS-to-Paraffin mass ratios were fabricated and burned with nitrous oxide. Analytical predictions for end-to-end motor performance and fuel …


Spin Stability Of Sounding Rocket Secondary Payloads Following High Velocity Ejections, Weston Mcclain Nelson May 2013

Spin Stability Of Sounding Rocket Secondary Payloads Following High Velocity Ejections, Weston Mcclain Nelson

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The Auroral Spatial Structures Probe (ASSP) mission is a sounding rocket mission studying the effects of solar energy on space weather. ASSP requires the high speed ejection (up to 50 m/s) of 6 secondary payloads to gather the required data. The scientific instruments on the secondary payloads require that the payloads are stable in flight with coning angles of less than 5º, where the coning angle is the amount the payload is allowed to “wobble” about its spin axis. The secondary payloads are also required to have their spin axes aligned with 25º of the local magnetic field lines. Current …


Catalytic Decomposition Of Nitrous Oxide Monopropellant For Hybrid Motor Ignition, Matthew D. Wilson May 2013

Catalytic Decomposition Of Nitrous Oxide Monopropellant For Hybrid Motor Ignition, Matthew D. Wilson

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Nitrous oxide (N2O), a commonly-used industrial gas, is also often used as a rocket motor oxidizer. It has been used in both hybrid rocket motors (using a solid fuel and a liquid oxidizer) and liquid rocket engines (using liquid fuel and oxidizer).

As a liquid form, nitrous oxide is highly stable, but in vapor form it can be decomposed, releasing large amounts of heat as it dissociates into nitrogen and oxygen. This project investigates using the energy from decomposing nitrous oxide to ignite a hybrid or liquid rocket. Such a system would be practical in rocket …


Development Of The Multiple Use Plug Hybrid For Nanosats (Muphyn) Miniature Thruster, Shannon Dean Eilers May 2013

Development Of The Multiple Use Plug Hybrid For Nanosats (Muphyn) Miniature Thruster, Shannon Dean Eilers

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The Multiple Use Plug Hybrid for Nanosats (MUPHyN) prototype thruster incorporates solutions to several major challenges that have traditionally limited the deployment of chemical propulsion systems on small spacecraft. The MUPHyN thruster offers several features that are uniquely suited for small satellite applications. These features include 1) a non-explosive ignition system, 2) non-mechanical thrust vectoring using secondary fluid injection on an aerospike nozzle cooled with the oxidizer flow, 3) a non-toxic, chemically-stable combination of liquid and inert solid propellants, 4) a compact form factor enabled by the direct digital manufacture of the inert solid fuel grain. Hybrid rocket motors provide …


Closed-Loop Thrust And Pressure Profile Throttling Of A Nitrous Oxide/Hydroxyl-Terminated Polybutadiene Hybrid Rocket Motor, Zachary W. Peterson Dec 2012

Closed-Loop Thrust And Pressure Profile Throttling Of A Nitrous Oxide/Hydroxyl-Terminated Polybutadiene Hybrid Rocket Motor, Zachary W. Peterson

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Hybrid motors that employ non-toxic, non-explosive components with a liquid oxidizer and a solid hydrocarbon fuel grain have inherently safe operating characteristics. The inherent safety of hybrid rocket motors offers the potential to greatly reduce overall operating costs. Another key advantage of hybrid rocket motors is the potential for in-flight shutdown, restart, and throttle by controlling the pressure drop between the oxidizer tank and the injector. This research designed, developed, and ground tested a closed-loop throttle controller for a hybrid rocket motor using nitrous oxide and hydroxyl-terminated polybutadiene as propellants. The research simultaneously developed closed-loop throttle algorithms and lab scale …


Design Of A Split Hopkinson Bar Apparatus For Use With Fiber Reinforced Composite Materials, Shawn Michael Lang Aug 2012

Design Of A Split Hopkinson Bar Apparatus For Use With Fiber Reinforced Composite Materials, Shawn Michael Lang

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Tabulated material properties are the starting block for the design of most structures. Mechanical structures undergo a wide range of loading conditions. Structures can be loaded statically or dynamically with a wide range of strain rates. With impact loading or high strain rates the relationships between stress and strain are not the same as in static loading. It has been observed that material properties are dependent upon the rate at which they are tested. Many investigators have studied the effect of high compressive strain rate loading conditions, in metals. The most common method for determining the dynamic response of materials …


Experimental Studies Of Vertical Mixing In An Open Channel Raceway For Algae Biofuel Production, Ram Sudheer Voleti Aug 2012

Experimental Studies Of Vertical Mixing In An Open Channel Raceway For Algae Biofuel Production, Ram Sudheer Voleti

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The USU BioEnergy Center has been successful in developing algae feedstocks for renewable biofuels and bioproducts. The concept is to utilize and maximize algae feedstocks for liquid transportation fuels, biomass for burning and digestion, and high value co-products. It is theorized that increasing the mixing in open and closed algal production systems improves the productivity of the algae culture. A raceway cultivation system was chosen to examine the phenomena of mixing. Vertical mixing will provide more uniform exposure to sunlight for all of the algae in the raceway. The main focus of this research was to increase vertical mixing. Delta …


Waste Heat Utilization In An Anaerobic Digestion System, Brett Boissevain Aug 2012

Waste Heat Utilization In An Anaerobic Digestion System, Brett Boissevain

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Anaerobic digestion has great potential as an energy source. Not only does it provide an effective method for waste mitigation, but it has the potential to generate significant quantities of fuel and electricity. In order to ensure efficient digestion and biomass utilization, however, the system must be continuously maintained at elevated temperatures. It is technically feasible to supplement such a system with outside energy, but it is more cost effective to heat the system using only the produced biogas. While there is considerable literature covering the theory of anaerobic digestion, there are very few practical studies to show how heat …


Numerical And Experimental Study Of Anisotropic Effective Thermal Conductivity Of Particle Beds Under Uniaxial Compression, Jingwen Mo Aug 2012

Numerical And Experimental Study Of Anisotropic Effective Thermal Conductivity Of Particle Beds Under Uniaxial Compression, Jingwen Mo

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Planetary heat flow is of great interests to planetary scientists, which can be used to determine the history and current status of pianetary bodies. Thermal conductivities of planetary bodies are generally measured using long needle-like probes inserted into planet's surface, which measure the horizontal effective thermal conductivity (parallel to the planetary surface). The vertical effective thermal conductivity (perpendicular to the planetary surface), used for heat flow calculation, is assumed to be the same as the horizontal effective thermal conductivity. However, ETC of particle beds is known to be an anisotropic property under low compressive pressures.

The objective of this study …


Evaluation Of Turbulence Variable Distributions For Incompressible Fully Rough Pipe Flows, Emilie B. Fowler May 2012

Evaluation Of Turbulence Variable Distributions For Incompressible Fully Rough Pipe Flows, Emilie B. Fowler

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The specific turbulent kinetic energy, root-mean-square fluctuating vorticity, and mean-vortexwavelength distributions are presented for fully rough pipe flow. The distributions of these turbulence variables are obtained from a proposed turbulence model. Many of the turbulence models commonly used for computational fluid dynamics are based on an analogy between molecular and turbulent transport. However, traditional k-ε and k-ω models fail to exhibit proper dependence on the molecular viscosity. Based on a rigorous application of the Boussinesq’s hypothesis, Phillips proposed a vorticity-based transport equation for the turbulent kinetic energy. The foundation for this vorticity-based transport equation is presented. In future development of …


Effective Thermal Conductivity Of Tri-Isotropic (Triso) Fuel Compacts, Charles P. Folsom May 2012

Effective Thermal Conductivity Of Tri-Isotropic (Triso) Fuel Compacts, Charles P. Folsom

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The Next Generation Nuclear Plant (NGNP) program objective is to develop a new type of nuclear reactor that produces process heat instead of electricity. The process heat can be used in the production of hydrogen and many other industrial processes. As part of the NGNP program a new type of nuclear fuel is being developed. The fuel is a composite construction of specially coated fuel particles and graphite pressed together in a cylindrical compact.

Thermal conductivity is an important thermophysical property of the fuel that needs to be measured. Knowledge of the thermal conductivity of the fuel will provide accurate …


Statistical Methods For Launch Vehicle Guidance, Navigation, And Control (Gn&C) System Design And Analysis, Michael Benjamin Rose May 2012

Statistical Methods For Launch Vehicle Guidance, Navigation, And Control (Gn&C) System Design And Analysis, Michael Benjamin Rose

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A new tool for launch vehicle design and analysis is developed. The tool is capable of rapid analysis of requirements tradeoffs affecting system design and developed to reduce turnaround time for launch vehicle design and mission planning. It is streamlined to quickly determine trajectory and attitude control dispersions which represent how far the actual trajectory is expected to deviate from the nominal flight path, propellant dispersions which represent how much propellant is required to meet mission requirements, and navigation errors which represent how far the navigation filter’s estimate of the actual trajectory is expected to deviate from the actual trajectory. …


An Investigation Into Delta Wing Vortex Generators As A Means Of Increasing Algae Biofuel Raceway Vertical Mixing Including An Analysis Of The Resulting Turbulence Characteristics, Aaron H. Godfrey May 2012

An Investigation Into Delta Wing Vortex Generators As A Means Of Increasing Algae Biofuel Raceway Vertical Mixing Including An Analysis Of The Resulting Turbulence Characteristics, Aaron H. Godfrey

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Current standards of living and future prosperity are closely tied to the availability of sufficient and inexpensive energy resources. Currently society is fueled primarily by some form of fossil fuel. By their very nature these fuel sources are non-renewable, thus our current energy habits are unsustainable. Among the various renewable energy technologies is the capability to produce diesel fuel by colonies of algae. While this technology has many positive features it remains too expensive to be a realistic fuel source. The current work performed analysis using computer simulation of an aquatic environment commonly used to grow algae for the purposes …


Spacecraft Collision Probability Estimation For Rendezvous And Proximity Operations, Michael R. Phillips May 2012

Spacecraft Collision Probability Estimation For Rendezvous And Proximity Operations, Michael R. Phillips

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

An increasing number of missions require spacecraft to fly in close proximity. Despite the technological advances that have made these types of missions increasingly possible there remains a limit to how accurately the trajectory of a spacecraft can be predicted. As such, one of the main risks to spacecraft in close proximity is the threat of a collision. Many methods exist for computing the probability of collision between spacecraft. These methods incorporate the uncertainty in predicting the spacecrafts motion when computing an estimate. The accuracy and required computation time of these methods very greatly. A poor estimate of collision risk …


Optimization Of A Low Reynold's Number 2-D Inflatable Airfoil Section, Todd A. Johansen Dec 2011

Optimization Of A Low Reynold's Number 2-D Inflatable Airfoil Section, Todd A. Johansen

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A stand-alone genetic algorithm (GA) and an surrogate-based optimization (SBO) combined with a GA were compared for accuracy and performance. Comparisons took place using the Ackley Function and Rastrigin's Function, two functions with multiple local maxima and minima that could cause problems for more traditional optimization methods, such as a gradient-based method. The GA and SBO with GA were applied to the functions through a fortran interface and it was found that the SBO could use the same number of function evaluations as the GA and achieve at least 5 orders of magnitude greater accuracy through the use of surrogate …


Computational Efficiency Of A Hybrid Mass Concentration And Spherical Harmonic Modeling, Nathan Piepgrass May 2011

Computational Efficiency Of A Hybrid Mass Concentration And Spherical Harmonic Modeling, Nathan Piepgrass

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Through Spherical Harmonics, one can describe complex gravitational fields. However as the order and degree of the spherical harmonics increases, the computation speed rises exponentially. In addition, for onboard applications of spherical harmonics, the processors are radiation hardened in order to mitigate negative effects of the space environment on electronics. But, those processors have outdated processing speeds, resulting in a slower onboard spherical harmonic program.

This thesis examines a partial solution to the slow computation speed of spherical harmonics programs. The partial solution was to supplant the gravity models in the flight software. The spherical harmonics gravity model can be …


Analysis Of Square-Root Kalman Filters For Angles-Only Orbital Navigation And The Effects Of Sensor Accuracy On State Observability, Jason Knudsen Schmidt May 2010

Analysis Of Square-Root Kalman Filters For Angles-Only Orbital Navigation And The Effects Of Sensor Accuracy On State Observability, Jason Knudsen Schmidt

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Angles-only navigation is simple, robust, and well proven in many applications. However, it is sometimes ill-conditioned for orbital rendezvous and proximity operations because, without a direct range measurement, the distance to approaching satellites must be estimated by firing thrusters and observing the change in the target's bearing. Nevertheless, the simplicity of angles-only navigation gives it great appeal. The viability of this technique for relative navigation is examined by building a high-fidelity simulation and evaluating the sensitivity of the system to sensor errors. The relative performances of square-root filtering methods, including Potter, Carlson, and UD factorization filters, are compared to the …


An Exploration Of Formal Methods And Tools Applied To A Small Satellite Software System, Russell J. Grover May 2010

An Exploration Of Formal Methods And Tools Applied To A Small Satellite Software System, Russell J. Grover

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Formal system modeling has been a topic of interest in the research community for many years. Modeling a system helps engineers understand it better and enables them to check different aspects of it to ensure that there is no undesired or unexpected behavior and that it does what it was designed to do. This thesis takes two existing tools that were created to aid in the designing of spacecraft systems and creates a layer to connect them together and allow them to be used jointly. The first tool is a library of formal descriptions used to specify spacecraft behavior in …


Guidance And Navigation Linear Covariance Analysis For Lunar Powered Descent, Travis J. Moesser May 2010

Guidance And Navigation Linear Covariance Analysis For Lunar Powered Descent, Travis J. Moesser

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A linear covariance analysis is conducted to assess closed-loop guidance, navigation, and control system (GN&C) performance of the Altair vehicle during lunar powered descent. Guidance algorithms designed for lunar landing are presented and incorporated into the closed-loop covariance equations. Navigation-based event triggering is also included in the covariance formulation to trigger maneuvers and control dispersions. Several navigation and guidance trade studies are presented demonstrating the influence of triggering and guidance and study parameters on the vehicle GN&C performance.


A Domain-Specific Design Tool For Verifying Spacecraft System Behavior, Sravanthi Venigalla Dec 2009

A Domain-Specific Design Tool For Verifying Spacecraft System Behavior, Sravanthi Venigalla

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

In this report we present a graphical tool, Behavioral Analysis of Spacecraft Systems (BASS), that can be used by spacecraft designers to perform system-level behavioral analysis of small satellites. The domain-specific spacecraft meta-model is created in the visual modeling tool Generic Modeling Environment (GME) such that spacecraft designs created using the meta-model appear familiar to the spacecraft designers. Users can model scenarios that are to be verified for the design in BASS. The graphical models are assigned formal semantics facilitating the creation of formally verifiable spacecraft models. The C++ application that translates the modeling objects to equivalent mathematical representation of …


Embedded Spacecraft Thermal Control Using Ultrasonic Consolidation, Jared W. Clements Dec 2009

Embedded Spacecraft Thermal Control Using Ultrasonic Consolidation, Jared W. Clements

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Research has been completed in order to rapidly manufacture spacecraft thermal control technologies embedded in spacecraft structural panels using ultrasonic consolidation. This rapid manufacturing process enables custom thermal control designs in the time frame necessary for responsive space. Successfully embedded components include temperature sensors, heaters, wire harnessing, pre-manufactured heat pipes, and custom integral heat pipes. High conductivity inserts and custom integral pulsating heat pipes were unsuccessfully attempted. This research shows the viability of rapid manufacturing of spacecraft structures with embedded thermal control using ultrasonic consolidation.