Aerospace Engineering Commons^™

Design, Manufacturing And Testing Of An Environmentally-Green Bipropellant Thruster, Alex Bendoyro, Gabriel Sanchez, Erin Stearns, Phillip Takahashi

Aerospace Engineering

This project reviews the design, manufacturing and experimentation process of a green bi-propellant thruster designed to output 5 lbf. The goals were to successfully design, manufacture and test a thruster, while discovering the complications that arise through out the complete design process of a green thruster. The thruster was successfully designed using ideal rocket equations and the design was successfully confirmed using CFD and FEA. Manufacturing of the thruster was fully planned and revealed mild flaws in thruster design. For example some features were not manufacturable to the exact measurements desired. Testing of the engine gave results inconsistent with expected …

Design, Fabrication, And Testing Of An Electromagnetic Rail Gun For The Repeated Testing And Simulation Of Orbital Debris Impacts, Jeff Maniglia, Jordan Smiroldo, Alex Westfall, Guy Zohar

Aerospace Engineering

An Electromagnetic Railgun (EMRG) was designed, built, and tested, capable of firing a projectile a 1 gram projectile at 650 m/s muzzle velocity. The EMRG utilizes an injector, a high voltage power supply, a capacitor bank, inductors and rails. The injector fires 2300 psig Nitrogen gas into the system to provide an initial velocity. The high voltage power supply charges the capacitor bank. The capacitor bank discharges the electric potential built up through the projectile while inside the rails in order to create the EMRG’s force. The inductors are used to pulse form the capacitor bank in order to get …

An Analysis Of Stabilizing 3u Cubesats Using Gravity Gradient Techniques And A Low Power Reaction Wheel, Erich Bender

Aerospace Engineering

The purpose of this paper is to determine the feasibility of gravity gradient stabilizing a 3U CubeSat and then using a miniature reaction wheel to further increase stability characteristics. This paper also serves as a guide to understanding and utilizing quaternions in attitude control analysis. The analytical results show that using 33 centimeter booms and 400 gram tip masses, a 3U CubeSat will experience a maximum of 6 degrees of angular displacement in yaw and pitch, and less than .5 degrees of angular displacement in the nadir axis. A .120 kilogram miniature reaction wheel developed by Sinclair Interplanetary was introduced …

Study Of The Effect Of Different Lay-Up Methods On The Composite Mechanical Characteristics, Veronica Cuevas, Walter Ely Salguero

Aerospace Engineering

The purpose of this experiment is to investigate and understand composite structures and the effect of different layup methods on the composite structure, particularly a composite I-beam. One must learn the procedure on how to build the composite I-beam and put it together then build the final composite I-beam and enter the I-beam in the 14^th Annual Society for the Advancement of Material and Process Engineering (SAMPE) Student Bridge Contest. The competition will be held May 25^th, 2011 in Long Beach, CA. The I-beam was entered in the competition and placed 4^th out of 5. The …

Electric Aircraft Propulsion Test Rig Design & Fabrication, Ryan Mayer, Brian Kubicki, Bradley Rodriguez, Austin Harris, David Caudle

Aerospace Engineering

An electric aircraft propulsion test rig was designed and fabricated to predict thrust, torque and battery discharge profiles for an electric aircraft. The original unit was purchased from ElectraFlyer and included the DC brushless motor, carbon fiber propeller, charger, electronic controller and lithium polymer batteries. Various components were constructed and purchased in order to fabricate the optimal test rig apparatus. This apparatus allows for simultaneous measurement of the torque and thrust of the system through the use of a biaxial sensor. The test rig also measures system voltage and current, which allows the user to determine the discharge profile of …

An Investigation Of Dynamic Soaring And Its Applications To The Albatross And Rc Sailplanes, Christopher J. Lee

Aerospace Engineering

Dynamic soaring is a technique used by the sea bird the Albatross. This technique allows for the bird to stay in the air for extended periods of time with very little effort. Dynamic soaring utilizes the wind gradient on the surface of the ocean to maintain its airspeed. A similar technique is used by RC glider pilots to achieve high speeds by using the shear wind layer on the leeward side of mountain ridges.

Analysis And Design Of An Affordable High Altitude Rocket System, Brian Cooper

Aerospace Engineering

This paper discusses the design of the Rarefied High-Altitude Zenith Experimental Rocket (RHAZER) which is launched at an altitude of 35 kilometers from a weather balloon. The weather balloon is capable of carrying up to 2 kilograms of payload to this altitude, and the rocket can carry a payload of approximately 150 grams to an altitude of at least 80 kilometers and be recovered safely after landing. It is designed to be aerodynamically stable at its launch point, while using fins to spin-stabilize before it enters the low-pressure upper atmosphere. This system has been designed to be used as an …

An Analysis Of N-Body Trajectory Propagation, Emerson Frees Ii

Aerospace Engineering

Trajectories created with n-body orbit models were propagated in geocentric and interplanetary test cases. The n-body models were created in MATLAB^® using numerical integration. In the geocentric test case, the n-body codes were compared to a two-body orbit model and to the default HPOP model used in Satellite Tool Kit^®. The interplanetary test case compared the n-body model to the HORIZONS ephemeris data from JPL and an equation for ephemeris propagation. Both cases used the same initial positions and velocities and were propagated for the same duration. The results of the analysis showed that while n-body models …

Development And Design Of A Hovering Controller For Operation In A Dynamic Asteroid Environment, Nicholas Georgiades

Aerospace Engineering

The project seeks to develop a dynamic model similar to that present near a solar system small body, and to design a controller suggested in other resources that will allow a spacecraft operating in this environment to hover in a fixed location in the relative reference frame of the small body. The paper discusses the derivation of the equations of motion used in the non-linear dynamic model, the design of the controller that will allow the spacecraft to hover, and the development of the control loop that will simulate the spacecraft hovering in the dynamic environment of the asteroid 1999 …

Hybrid Rocket Based Combined Cycle Test Rig Design, Construction, And Testing, Mark Costa, Matthew Handfelt

Aerospace Engineering

No abstract provided.

Construction Of Naca 66-415 Nlf Composite Wing For Acoustic Turbulence Testing, Scott Sawyer, Sean Stewart

Aerospace Engineering

A design is developed for a Natural Laminar Flow (NLF) wing, to be used at California Polytechnic State University for acoustic turbulence testing. Composite materials are used to produce high-quality surface finishes necessary for laminar flow. A design for the test apparatus is presented and justified. A manufacturing procedure is proposed for the carbon fiber skin, using Vacuum Resin Infusion (VRI). This procedure is tested on a scaled part with satisfactory results; lessons learned are discovered and integrated into the final manufacturing process. The test section has been fit to the Cal Poly wind tunnel, but full implementation has not …

Development Of A Laboratory Experiment To Simulate Upper-Stage Rocket Explosions, Timothy J. Price

Aerospace Engineering

This report is a summary of the senior project entitled Development of a Laboratory Experiment to Simulate Upper-Stage Rocket Explosions. The goal of the experiment was to recreate a NASA experiment which used aluminum soft drink cans to approximate the shape of an Ariane third stage rocket. The cans were placed in a vacuum chamber and fired upon with a projectile from a light gas gun. The resulting debris was collected and analyzed allowing several conclusions to be made regarding the behavior or rocket breakups and the formation of space debris. In lieu of a light gas gun, energy drink …

Conical Probe Calibration And Wind Tunnel Data Analysis Of The Channeled Centerbody Inlet Experiment, Samson Siu Truong

Aerospace Engineering

For a multi-hole test probe undergoing wind tunnel tests, the resulting data needs to be analyzed for any significant trends.  These trends include relating the pressure distributions, the geometric orientation, and the local velocity vector to one another.  However, experimental runs always involve some sort of error.  As a result, a calibration procedure is required to compensate for this error.  For this case, it is the misalignment bias angles resulting from the distortion associated with the angularity of the test probe or the local velocity vector.  Through a series of calibration steps presented here, the angular biases are determined and …

Scale Modeling Of Cessna 172, Chee-Woon Kim

Aerospace Engineering

This report describes how the scale-model aircraft can be built when the Reynolds number is out of range for using dynamic similitude method. Due to lack of time and budget for designing an actual model for testing, Cessna 172 was used to calculate the size of the temporary scale-model aircraft. The method that was used for this project was matching aerodynamic coefficients such as drag coefficient or lift coefficient of the prototype and the model. Based on this method, the takeoff distance, landing distance and the rate of climb of the model came out to be 218 ft, 91 ft …

Two Element Linear Strength Vortex Panel Method, Clifton A. Cox

Aerospace Engineering

A linear strength vortex panel method was developed to predict the C_p and C_l for a lifting two element airfoil. The linear strength vortex panel method was first validated against thin airfoil theory and experimental data for a single NACA 2412 airfoil. At 2 degrees angle of attack, the linear strength vortex panel method predicted a C_l of about 0.49. Experimental data and thin airfoil theory gave C_l estimations of 0.45 and 0.22 respectively. The Matlab code was then modified to accept a two element airfoil. The two key modifications were the separation of the two …

Compressor Performance Map Generation And Testing Per Sae J1723, Jeffrey Lee Freeman

Aerospace Engineering

A MATLAB program was written to plot compressor performance maps for a set of test data that was collected in accordance with SAE J1723 at Vortech Engineering, Inc. Paxton Automotive Corp.'s N2500 supercharger was used as a case example for the program, which was carried through from test stand installation to finalized compressor performance map. A sequence was also developed to interpolate the efficiency of the compressor for a given operational setting. The program was shown to be a great improvement from the previously applied technique for accomplishing the same tasks; it is more accurate in plotting the given data, …

Part 2: Preparation For Wind Tunnel Model Testing And Verification Of Cal Poly’S Amelia 10 Foot Span Hybrid Wing-Body Low Noise Cestol Aircraft, Kristina Jameson, David D. Marshall, Robert Ehrmann, Eric Paciano, Robert J. Englar, William C. Horne

Aerospace Engineering

A collaboration between California Polytechnic Corporation with Georgia Tech Research Institute (GTRI) and DHC Engineering worked on a NASA NRA to develop predictive capabilities for the design and performance of Cruise Efficient, Short Take-Off and Landing (CESTOL) subsonic aircraft. The focus of this work presented in this paper gives details of a large scale wind tunnel effort to validate predictive capabilities for this NRA for aerodynamic and acoustic performance during takeoff and landing. The model, Advanced Model for Extreme Lift and Improved Aeroacoustics (AMELIA), was designed as a 100 passenger, N+2 generation, regional, cruise efficient short takeoff and land (CESTOL) …

Investigation Of The Unsteady Behavior Of A Circulation Control Wing Using Computational Fluid Dynamics, Jonathon A. Lichtwardt, David D. Marshall

Aerospace Engineering

This paper details the results of an investigation into the unsteady behavior of a circulation control wing using computational fluid dynamics. Oscillations in the lift coefficient of up to 10% are observed for steady state simulations. An investigation into the source of the unsteadiness is underway, and the results to date are presented. It is shown that the periodic oscillations are independent of the above the wing mounted engine effects on the cruise efficient short take-off and landing aircraft. The oscillations are also a viscous phenomenon that does not dampen as the solution marches through steady state. It is proposed …

Improved Meshing Technique For The Engine Exhaust Of An Over-The-Wing Engine And Circulation Control Wing Configuration, John Pham, David D. Marshall

Aerospace Engineering

This paper details the results of ongoing efforts to improve upon the meshing techniques required to produce accurate RANS CFD solutions for attached and separated flows for a Circulation Control aircraft. Work, thus far, under the current NASA Research Announcement (NRA) project has revolved around an unstructured near-body volume mesh due to its robustness for complicated geometries. However, it has been found that this technique does a poor job capturing detailed flow features such as the boundary layer, shear layer, and wake of large velocity-gradient regions. Its hindrance is primarily due to the limitations of current computational resources, thus new …

A Meshless Finite Difference Scheme For Compressible Potential Flows, Alejandro Ramos, Robert A. Mcdonald

Aerospace Engineering

A meshless solution algorithm for the full potential equation has been developed by applying the principles of the Taylor Least Squares (TLS) method. This method allows for a PDE to be discretized on a local cloud of scattered nodes without the need of connectivity data. The process for discretizing the full potential equation within a meshless framework is outlined along with a novel Hermite TLS technique for enforcement of Neumann boundary conditions. Several two-dimensional test cases were solved that compare well with analytical and benchmark solutions. The first test case solved for the subcritical compressible flow over a circular cylinder …

Part 1: The Wind Tunnel Model Design And Fabrication Of Cal Poly's Amelia 10 Foot Span Hybrid Wing-Body Low Noise Cestol Aircraft, Kristina K. Jameson, David D. Marshall, Rory Golden, Eric Paciano, Robert J. Englar, Richard J. Gaeta, Jay Paterson, Dave Mason

Aerospace Engineering

A collaboration between California Polytechnic Corporation with Georgia Tech Research Institute (GTRI) and DHC Engineering worked on a NASA NRA to develop predictive capabilities for the design and performance of Cruise Efficient, Short Take-Off and Landing (CESTOL) subsonic aircraft. In addition, a large scale wind tunnel effort to validate these predictive capabilities for this NRA for aerodynamic and acoustic performance during takeoff and landing has been undertaken. The model, Advanced Model for Extreme Lift and Improved Aeroacoustics (AMELIA), was designed as a 100 passenger, N+2 generation, regional, cruise efficient short takeoff and land (CESTOL) airliner with hybrid blended wing-body with …

A Scientific Software Verification Library Based On The Method Of Manufactured Solutions, David D. Marshall

Aerospace Engineering

A software library, avali, is being developed in the C++ programming language that applies the Method of Manufactured Solutions (MMS) to a variety of partial differential equation (PDE) problems. This library will allow researchers to utilize MMS as a software verification process without developing significant amounts of testing code. The library is split into 3 components: solution classes which can be used as manufactured solutions to PDE problems; PDE problem classes which represent specific types of PDEs to be solved (such as linear convection-diffusion equation or Poisson's equation); and post-processing classes that collect the convergence information and can perform various …

X-51 Composite Airframe, Brendon J. Townshend

Aerospace Engineering

This paper gives an overview of the progress that has been made in the design build of the X-51.  The X-51 is a composite scale replica of a P-51D fuselage integrated with a P-51H wing.  Issues with the airframe as well as current action items are discussed, as well as findings so far in preliminary design.

Mapping Galileo's Trajectory, Mark Woods

Aerospace Engineering

The NASA Galileo mission was mapped out using a patched conics approximation.  Galileo launched from Earth, underwent a gravity assist from Venus back to Earth for another gravity assist.  Galileo then came back to Earth for one more gravity assist to propel it to Jupiter.  A simulation ignoring all perturbations (i.e. third body effects, zonal (harmonics, solar wind, drag) was carried out.  The simulation was able to make it to the final Earth flyby before diverging from the actual trajectory.  The simulated and actual flyby dates all differed by less than 5 hours, and the simulated and actual flyby altitudes …

Analysis Of Surface Augmentation Of Airfoil Sections Via Flow Visualization Techniques, John Louis Vento

Aerospace Engineering

This report details an experiment done to verify the effectiveness of two passive flow control systems on two-dimensional airfoil sections. The flow control was tested on two types of airfoils: a symmetric NACA 0011, intended to represent an airplane in cruise, and a NACA16611, intended to represent an aircraft with flaps extended.  Two types of passive systems were employed, a dimple surface augmentation, similar to a golf ball, and a grit system located at 20% chord. Airfoils without either augmentation were tested as a control case. Using a water tunnel and dye to perform flow visualization, the effects of each …

Flight Testing In A Simulation Based Environment, David W. Babka

Aerospace Engineering

Over the past two decades performance flight testing of full scale aircraft has transferred some of the testing workload to simulation based systems.  Flight testing full scale aircraft in the real world environment has always been expensive, especially now with the rise in aviation fuel costs. Additionally, new emerging technologies require extensive testing and doing so in the full scale environment is cost prohibitive.  A cheaper alternative is to test systems in a simulation based environment.  Not only can aircraft be simulated via a computer, but all the aircrafts systems can be modeled in the simulation.  Furthermore, most of the …

Modeling And Preliminary Finite Element Analysis On The Spun Structure For The Cpintersep Project, Jason Carpenter, Kelly Cheng, Jeffrey Ma, Richard Pelham, Kevin Povey

Aerospace Engineering

This paper details the process of modeling and importing the model into FEA for the spun structure of the BS376 spacecraft. Engineering drawings were converted into 3D models using Pro/Engineer and then imported and into Patran for pre-processing of a Finite Element Model. To verify the Finite Element Model, several test cases were set up and solved using Nastran solver. Our simple load cases were found to be in congruence with analytical solution methods validating the finite element model.

Aerodynamics Of A Supersonic Projectile In Proximity To A Solid Surface, Graham Doig, Tracie Barber, Eddie Leonardi, Andrew J. Neely, Harald Kleine

Aerospace Engineering

Flow around a Mach 2.4 NATO 5.56 mm projectile in close proximity to a ground plane was investigated using computational fluid dynamics for a direct numerical reproduction of live-range experiments. The numerical approach was validated against both the live-range tests and subsequent wind-tunnel experiments. A nonspinning half-model and a full, spinning projectile were examined to clarify the influence of rotation. Multiple ground clearances were tested to obtain clear trends in changes to the aerodynamic coefficients, and the three-dimensional propagation and reflection of the shock waves were considered in detail. The behavior of the flow in the near wake was also …

Hot Air Balloon Navigation, Dustin Blackwell

Aerospace Engineering

This report describes a program used for navigating a hot air balloon.  The program, Balloon_Trip, was written using MATLAB and gives a flight path to follow from a start position to an end position.  Balloon_Trip calculates the flight path by taking in wind conditions and then flying through these different winds so as to steer the hot air balloon.  The program calculates the flight path by taking into consideration at all times how the wind will propel the balloon while it is rising or falling in elevation.  It then takes the most direct and least complicated, if not fastest, …

Design And Wind Tunnel Testing Of Cal Poly's Amelia 10 Foot Span Hybrid Wing-Body Low Noise Cestol Aircraft, Kristina K. Jameson, David D. Marshall, Robert Ehrmann, Eric Paciano, Rory Golden, Dave Mason

Aerospace Engineering

California Polytechnic Corporation, Georgia Tech Research Institute (GTRI), and DHC Engineering collaborated on a NASA NRA to develop and validate predictive capabilities for the design and performance of Cruise Efficient, Short TakeOff and Landing (CESTOL) subsonic aircraft. In addition, a large scale wind tunnel effort to validate predictive capabilities for aerodynamic performance and noise during takeoff and landing has been undertaken.

The model, Advanced Model for Extreme Lift and Improved Aeroacoustics (AMELIA), was designed as a 100 passenger, N+2 generation, regional, CESTOL airliner with hybrid blended wingbody with circulation control. The model design was focused on fuelsavings and noise goals …