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Missouri University of Science and Technology

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Articles 211 - 240 of 1159

Full-Text Articles in Aerospace Engineering

Orbital Stabilization Of Underactuated Systems Using Time Period Regulation, Nilay Kant, Ranjan Mukherjee Jan 2023

Orbital Stabilization Of Underactuated Systems Using Time Period Regulation, Nilay Kant, Ranjan Mukherjee

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A new approach to orbital stabilization of under-actuated systems with one passive degree-of-freedom (DOF) is presented. Virtual holonomic constraints are enforced using partial feedback linearization; this results in a dense set of periodic orbits on a constraint manifold. Every orbit on the constraint manifold is associated with a unique time-period. A desired orbit is selected, and the impulse controlled Poincaré map (ICPM) approach is utilized to stabilize the orbit by regulating the time-period. By treating the time period as the output, it is possible to design a dead-beat controller that achieves orbital stabilization in a single time-step. The effectiveness of …


Nanobubble-Induced Aggregation Of Ultrafine Particles: A Molecular Dynamics Study, Eric Bird, Zhi Liang Jan 2023

Nanobubble-Induced Aggregation Of Ultrafine Particles: A Molecular Dynamics Study, Eric Bird, Zhi Liang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Nanobubble-induced aggregation (NBIA) of fine and ultrafine particles in liquid is a promising method for enhancing floatation rates in mineral processing, cleaning contaminants from water, and reviving marine ecosystems. Although the current experimental techniques can measure the nanobubble capillary force between two surfaces with controlled approach speed, they are not capable of imaging NBIA dynamics of fine/ultrafine particles by real-time observation with nanoscale spatial resolution. In this work, we use molecular dynamics (MD) simulations to study dynamics of NBIA of Ag particles in a Lennard-Jones fluid system. The molecular-level modeling allows us to study microscopic details of NBIA dynamics that …


Microstructure, Mechanical Properties And Oxidation Behavior Of Refractory Multi-Principal Element Alloys By Laser Remelting And Conventional Manufacturing, Visharad Jalan, Seth Crawford, Sung Heng Wu, Frank W. Liou, Haiming Wen Jan 2023

Microstructure, Mechanical Properties And Oxidation Behavior Of Refractory Multi-Principal Element Alloys By Laser Remelting And Conventional Manufacturing, Visharad Jalan, Seth Crawford, Sung Heng Wu, Frank W. Liou, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Refractory Multi-Principal Element Alloys (RMPEAs), HfNbTaTiZr, (HfNbTaTiZr)9Cr, and (HfNbTaTiZr)9Al, Were Manufactured using Vacuum Arc Melting Followed by Laser Remelting to Mimic Additive Manufacturing. the Microhardness of the As-Cast HfNbTaTiZr, (HfNbTaTiZr)9Cr, and (HfNbTaTiZr)9Al Samples after Arc Melting Was Measured as 6.20, 7.63, and 6.89 Gpa, respectively. after Laser Remelting and Re-Solidification, the Hardness Increased by ~ 30% for Each Composition; the Hardest Was (HfNbTaTiZr)9Cr Measured at 9.60 GPa, While the Softest Was HfNbTaTiZr with a Hardness of 8.42 GPa, Which Was Still Harder Compared to All the Other Samples. the Addition …


Nonprehensile Manipulation Of A Stick Using Impulsive Forces, Aakash Khandelwal, Nilay Kant, Ranjan Mukherjee Jan 2023

Nonprehensile Manipulation Of A Stick Using Impulsive Forces, Aakash Khandelwal, Nilay Kant, Ranjan Mukherjee

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The problem of nonprehensile manipulation of a stick in three-dimensional space using intermittent impulsive forces is considered. The objective is to juggle the stick between a sequence of configurations that are rotationally symmetric about the vertical axis. The dynamics of the stick is described by five generalized coordinates and three control inputs. Between two consecutive configurations where impulsive inputs are applied, the dynamics is conveniently represented by a Poincaré map in the reference frame of the juggler. Stabilization of the orbit associated with a desired juggling motion is accomplished by stabilizing a fixed point on the Poincaré map. The Impulse …


Post-Consolidation Process For Modifying Microscale And Mesoscale Parameters Of 3d Printed Composite Materials, Arief Yudhanto, Alwaleed Aldhirgham, Eric Feron, Gilles Lubineau Jan 2023

Post-Consolidation Process For Modifying Microscale And Mesoscale Parameters Of 3d Printed Composite Materials, Arief Yudhanto, Alwaleed Aldhirgham, Eric Feron, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Advancements in additive manufacturing technology (3D printing) have enabled us to fabricate reasonably good parts using continuous fiber-reinforced matrix composites. Unfortunately, most of these 3D-printed composite parts inherently possess a large number of voids originating from the trapped air within and between molten composite beads during the deposition stage. Removing the voids has thus become a key challenge in attempts to apply 3D printed composite parts for fabricating stiff/strong load-bearing structures. Here, we employed a classical process, viz. compression molding, to post-consolidate 3D-printed continuous carbon fiber-reinforced polyamide (CFPA), and to investigate the implications in terms of microscale parameters (void content) …


Comparison Of The Thermal Stability In Equal-Channel-Angular-Pressed And High-Pressure-Torsion-Processed Fe–21cr–5al Alloy, Maalavan Arivu, Andrew Hoffman, Jiaqi Duan, Jonathan Poplawsky, Xinchang Zhang, Frank W. Liou, Rinat Islamgaliev, Ruslan Valiev, Haiming Wen Jan 2023

Comparison Of The Thermal Stability In Equal-Channel-Angular-Pressed And High-Pressure-Torsion-Processed Fe–21cr–5al Alloy, Maalavan Arivu, Andrew Hoffman, Jiaqi Duan, Jonathan Poplawsky, Xinchang Zhang, Frank W. Liou, Rinat Islamgaliev, Ruslan Valiev, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Nanostructured Steels Are Expected to Have Enhanced Irradiation Tolerance and Improved Strength. However, They Suffer from Poor Microstructural Stability at Elevated Temperatures. in This Study, Fe–21Cr–5Al–0.026C (Wt%) Kanthal D (KD) Alloy Belonging to a Class of (FeCrAl) Alloys Considered for Accident-Tolerant Fuel Cladding in Light-Water Reactors is Nanostructured using Two Severe Plastic Deformation Techniques of Equal-Channel Angular Pressing (ECAP) and High-Pressure Torsion (HPT), and their Thermal Stability between 500–700 °C is Studied and Compared. ECAP KD is Found to Be Thermally Stable Up to 500 °C, Whereas HPT KD is Unstable at 500 °C. Microstructural Characterization Reveals that ECAP KD …


Application Of A Variable Path Length Repetitive Process Control For Direct Energy Deposition Of Thin-Walled Structures, Elias B. Snider, Douglas A. Bristow Jan 2023

Application Of A Variable Path Length Repetitive Process Control For Direct Energy Deposition Of Thin-Walled Structures, Elias B. Snider, Douglas A. Bristow

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Direct Energy Deposition (DED) Additive Manufacturing is Well Suited to Fabricating Large Thin-Walled Metal Structures Such as Rocket Nozzles but Suffers from Layer-To-Layer Defect Propagation. Propagating Defects May Exhibit as Slumping or a Ripple in Bead Geometry. Recent Works Have Used Repetitive Process Control (RPC) Methods for Additive Manufacturing to Stabilize the Layer-Wise Defect Propagation, But These Methods Require Repetition of the Same Path. However, Typical Thin-Wall DED Applications, Sometimes Referred to as Vase Structures, Have Changing Paths with Each Layer Such as Expanding or Contracting Diameters and Changing Profiles. This Paper Presents an Extension to Optimal RPC that Uses …


Mixed-Input Learning For Multi-Point Landing Guidance With Hazard Avoidance Part I: Offline Mission Planning Based On Multi-Stage Optimization, Chaoying Pei, Sixiong You, Ran Dai, Jeremy R. Rea Jan 2023

Mixed-Input Learning For Multi-Point Landing Guidance With Hazard Avoidance Part I: Offline Mission Planning Based On Multi-Stage Optimization, Chaoying Pei, Sixiong You, Ran Dai, Jeremy R. Rea

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper proposes a multi-stage optimization framework based on iterative second-order cone programming (SOCP) to solve the three-dimensional (3D) multi-point landing guidance (MLG) problem with hazard avoidance. The approach is used to generate the offline optimal trajectories for database construction in Part II of this paper, it aims to select a safe landing point while finding an optimal path to the selected landing point with minimum fuel consumption. First, by introducing binary variables associated with quadratic constraints, the MLG problem with hazard avoidance is equivalently reformulated as a quadratically constrained quadratic programming (QCQP) problem. Next, to solve the reformulated QCQP …


Feature-Based Learning For Optimal Abort Guidance, Vinay Kenny, Sixiong You, Godfrey Hendrix, Chaoying Pei, Roha Gul, Ran Dai, Jeremy R. Rea Jan 2023

Feature-Based Learning For Optimal Abort Guidance, Vinay Kenny, Sixiong You, Godfrey Hendrix, Chaoying Pei, Roha Gul, Ran Dai, Jeremy R. Rea

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The abort mission refers to the mission where the landing vehicle needs to terminate the landing mission when an anomaly happens and be safely guided to the desired orbit. This paper focuses on solving the time-optimal abort guidance (TOAG) problem in real-time via the feature-based learning method. First, according to the optimal control theory, the features are identified to represent the optimal solutions of TOAG using a few parameters. After that, a sufficiently large dataset of time-optimal abort trajectories is generated offline by solving the TOAG problems with different initial conditions. Then the features are extracted for all generated cases. …


Performance Evaluation Of Composite Sandwich Structures With Additively Manufactured Aluminum Honeycomb Cores With Increased Bonding Surface Area, M. Rangapuram, S. K. Dasari, Joseph William Newkirk, K. Chandrashekhara, H. Misak, P. R. Toivonen, D. Klenosky, T. Unruh, J. Sam Jan 2023

Performance Evaluation Of Composite Sandwich Structures With Additively Manufactured Aluminum Honeycomb Cores With Increased Bonding Surface Area, M. Rangapuram, S. K. Dasari, Joseph William Newkirk, K. Chandrashekhara, H. Misak, P. R. Toivonen, D. Klenosky, T. Unruh, J. Sam

Materials Science and Engineering Faculty Research & Creative Works

Modern aerostructures, including wings and fuselages, increasingly feature sandwich structures due to their high-energy absorption, low weight, and high flexural stiffness. The face sheet of these sandwich structures are typically thin composite laminates with interior honeycombs made of Nomex or aluminum. Standard cores are structurally efficient, but their design cannot be varied throughout the structure. With additive manufacturing (AM) technology, these core geometries can be altered to meet the design requirements that are not met in standard honeycomb cores. This study used a modified aluminum honeycomb core, with increased surface area on the top and bottom, as the core material …


Metal-Ceramic Composite Powders, Lianyi Chen, Minglei Qu Jan 2023

Metal-Ceramic Composite Powders, Lianyi Chen, Minglei Qu

Patents

A process for manufacturing metal-ceramic composite material powder comprising ball milling metal powder and ceramic nanoparticles to yield a metal-ceramic composite powder comprising ceramic nanoparticles embedded in a metal matrix powder particles; wherein the ball milling is performed using a ceramic milling media and a milling vessel having a ceramic interior surface. Metal matrix nanocomposite powders comprising ceramic nanoparticles imbedded in metal matrix powder particles; wherein the metal matrix powder particles have a spherical shape; wherein there is uniform distribution the ceramic nanoparticles; wherein the nanocomposite powders have good flowability.


Experimental Study For Improving The Productivity Of Laser Foil Printing, Tunay Turk, Ming-Chuan Leu Jan 2023

Experimental Study For Improving The Productivity Of Laser Foil Printing, Tunay Turk, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This Study Aims to Improve the Productivity of Laser Foil Printing (LFP), Which is a Foil-Based Metal Additive Manufacturing (AM) Process. LFP Uses a Dual-Laser System to Fabricate a 3-Dimensional Part in a Layered Fashion by Performing Four Steps in Each Layer: Spot Welding, Pattern Welding, Contour Cutting, and Edge Polishing, All of Which Performed by Use of Lasers. We Experimentally Examined the Welding and Polishing Steps in This Study to Enhance LFP Productivity. the Jump Speed, Dwelling Duration, and Weld Path of Spot Welding and the Line Welding Speed and Wait Time between Weld Lines of Pattern Welding Are …


Experimental Approach For Development Of A Powder Spreading Metric In Additive Manufacturing, M. Hossein Sehhat, Austin T. Sutton, Zane Yates, Ming-Chuan Leu Jan 2023

Experimental Approach For Development Of A Powder Spreading Metric In Additive Manufacturing, M. Hossein Sehhat, Austin T. Sutton, Zane Yates, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Powder Spreading is a Vital Step of Powder-Based Additive Manufacturing (AM) Processes. the Quality of Spread Powder Can Considerably Influence the Properties of Fabricated Parts. Poorly Packed Powder Beds with High Surface Roughness Result in Printed Part Layers with Large Porosity and Low Dimensional Accuracy, Leading to Poor Mechanical Properties. Therefore, the Powder Spread ability and its Dependence on Process Parameters and Powder Characteristics Should Be Quantified to Improve the Efficiency of Powder-Based AM Methods. This Study Proposes a Novel Dimensionless Powder Spread Ability Metric that Can Be Commonly Used in Different Powder-Based AM Processes. the Quality of Spread …


Charging Of Irregularly-Shaped Dust Grains Near Surfaces In Space, David Lund, Xiaoming He, Daoru Han Jan 2023

Charging Of Irregularly-Shaped Dust Grains Near Surfaces In Space, David Lund, Xiaoming He, Daoru Han

Mathematics and Statistics Faculty Research & Creative Works

This paper presents fully kinetic numerical investigation of the charging of dust grains in low temperature collision less plasmas (stationary) and collision less, cold-ion thermal-electron drifting plasmas. the Parallel Immersed-Finite-Element Particle-in-Cell (PIFE-PIC) code is utilized to self-consistently resolve the plasma environment and charging of immersed materials. This model explicitly includes the materials property (dielectric constant) of dust grains. Effects of materials property, inter-dust distance, and plasma conditions (stationery and drifting) will be investigated for both single-dust and multi-dust configurations.


An Insight Into The Effect Of Sharp And Round Edges On The Flow Field-A Cfd Simulation, Abid Hussain, Gao Puzhen, M. Mustafa Azeem, Muhammad Zubair, Muhammad Aamir, Muhammad Irfan Khaleed Jan 2023

An Insight Into The Effect Of Sharp And Round Edges On The Flow Field-A Cfd Simulation, Abid Hussain, Gao Puzhen, M. Mustafa Azeem, Muhammad Zubair, Muhammad Aamir, Muhammad Irfan Khaleed

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

This paper presents a numerical investigation of pressure drop and distribution in a channel around a sharp edge and a disc that is connected to the base of a circular rod. We have employed computational fluid dynamics (CFD)-Fluent for the validation of our models. It was found that the edge sharpness of the disc influences the pressure drop., i.e. sharp edge has higher turbulence and pressure drop. We also observed that pressure drops in the case of the circular disc are less than that of the sharp edge. However, pressure drop has essentially the same values for both shapes after …


Nucleotide Detection Mechanism And Comparison Based On Low-Dimensional Materials: A Review, M. Mustafa Azeem, Muhammad Shafa, Muhammad Aamir, Muhammad Zubair, Basma Souayeh, Mir Waqas Alam Jan 2023

Nucleotide Detection Mechanism And Comparison Based On Low-Dimensional Materials: A Review, M. Mustafa Azeem, Muhammad Shafa, Muhammad Aamir, Muhammad Zubair, Basma Souayeh, Mir Waqas Alam

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

The recent pandemic has led to the fabrication of new nucleic acid sensors that can detect infinitesimal limits immediately and effectively. Therefore, various techniques have been demonstrated using low-dimensional materials that exhibit ultrahigh detection and accuracy. Numerous detection approaches have been reported, and new methods for impulse sensing are being explored. All ongoing research converges at one unique point, that is, an impetus: the enhanced limit of detection of sensors. There are several reviews on the detection of viruses and other proteins related to disease control point of care; however, to the best of our knowledge, none summarizes the various …


Tailoring A System Engineering And Management Plan For A University Satellite Team, Jacob D. Anderson Jan 2023

Tailoring A System Engineering And Management Plan For A University Satellite Team, Jacob D. Anderson

Masters Theses

"A Systems Engineering and Management Plan (SEMP) helps enable a successful engineering project or team. All university teams working on satellite development encounter similar obstacles that are not commonly seen in industry. As a result, university teams must determine new approaches to solve these unique and difficult problems. A SEMP can mitigate risks, solve problems, and provide streamlined solutions. A modified SEMP is proposed along with guidance for implementing it into a new team and an existing team.

The adopted SEMP provides a road map for the technical execution and program management of a university team. The SEMP should be …


Development Of A Mission Design Tool For Computing Libration Point Formations Using Differential Corrections Initialized With A Genetic Algorithm, Donna Jennings Jan 2023

Development Of A Mission Design Tool For Computing Libration Point Formations Using Differential Corrections Initialized With A Genetic Algorithm, Donna Jennings

Doctoral Dissertations

"The growing interest in deep space spacecraft missions and distributed spacecraft formations has established the need for state-of-the-art advancements in the areas of relative dynamics and mission design. The focus of this research is to develop methods for identifying natural (i.e. ballistic) relative formation trajectories in the vicinity of the collinear libration points. A natural formation decreases the station keeping costs, lowering the consumption of spacecraft resources and extending mission lifetime. This research adapts both numerical and machine learning approaches to the problem of mission design. A genetic algorithm was first used to identify a multi-agent spacecraft formation in the …


Oxidation Layer Formation On Aluminum Substrates With Surface Defects Using Molecular Dynamics Simulation, Emmanuel Olugbade, Hiep Pham, Yuchu He, Haicheng Zhou, Chulsoon Hwang, Jonghyun Park Jan 2023

Oxidation Layer Formation On Aluminum Substrates With Surface Defects Using Molecular Dynamics Simulation, Emmanuel Olugbade, Hiep Pham, Yuchu He, Haicheng Zhou, Chulsoon Hwang, Jonghyun Park

Electrical and Computer Engineering Faculty Research & Creative Works

Aluminum Oxide Layer Affects the Integrity of Electrical Contact and Can Contribute Adversely to Passive Intermodulation (PIM) Behavior in Radio Frequency (RF) Devices, necessitating a Need for Understanding its Formation Mechanism and Realistic Estimation of its Thickness. using ReaxFF Molecular Dynamics Simulation Technique, This Study Investigated the Impact of Surface Defects on Aluminum Oxide Layer Formation. Results Reveal that Crystallographic Orientation Did Not Affect the Kinetics of Oxidation Process of Aluminum. However, the Reaction Kinetics Increased Significantly with Surface Inhomogeneities Such as Cracks, Scratches, and Grain Boundaries. a Non-Uniform Oxide Layer with Thickness Variation in the Range of 72-77% Was …


Natural 2d Layered Mineral Cannizzarite With Anisotropic Optical Responses, Arindam Dasgupta, Xiaodong Yang, Jie Gao Dec 2022

Natural 2d Layered Mineral Cannizzarite With Anisotropic Optical Responses, Arindam Dasgupta, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Cannizzarite is a naturally occurring mineral formed by van der Waals (vdW) stacking of alternating layers of PbS-like and Bi2S3-like two-dimensional (2D) materials. Although the PbS-type and Bi2S3-type 2D material layers are structurally isotropic individually, the forced commensuration between these two types of layers while forming the heterostructure of cannizzarite induces strong structural anisotropy. Here we demonstrate the mechanical exfoliation of natural cannizzarite mineral to obtain thin vdW heterostructures of PbS-type and Bi2S3-type atomic layers. The structural anisotropy induced anisotropic optical properties of thin cannizzarite flakes are explored through angle-resolved polarized Raman scattering, linear dichroism, and polarization-dependent anisotropic third-harmonic generation. …


Aircraft Engine Particulate Matter Emissions From Sustainable Aviation Fuels: Results From Ground-Based Measurements During The Nasa/Dlr Campaign Eclif2/Nd-Max, Tobias Schripp, Bruce E. Anderson, Uwe Bauder, Bastian Rauch, Joel C. Corbin, Greg J. Smallwood, Prem Lobo, Ewan C. Crosbie, Michael A. Shook, Richard C. Miake-Lye, Zhenhong Yu, Andrew Freedman, Philip D. Whitefield, Claire E. Robinson Oct 2022

Aircraft Engine Particulate Matter Emissions From Sustainable Aviation Fuels: Results From Ground-Based Measurements During The Nasa/Dlr Campaign Eclif2/Nd-Max, Tobias Schripp, Bruce E. Anderson, Uwe Bauder, Bastian Rauch, Joel C. Corbin, Greg J. Smallwood, Prem Lobo, Ewan C. Crosbie, Michael A. Shook, Richard C. Miake-Lye, Zhenhong Yu, Andrew Freedman, Philip D. Whitefield, Claire E. Robinson

Chemistry Faculty Research & Creative Works

The use of alternative jet fuels by commercial aviation has increased substantially in recent years. Beside the reduction of carbon dioxide emission, the use of sustainable aviation fuels (SAF) may have a positive impact on the reduction of particulate emissions. This study summarizes the results from a ground-based measurement activity conducted in January 2018 as part of the ECLIF2/ND-MAX campaign in Ramstein, Germany. Two fossil reference kerosenes and three different blends with the renewable fuel component HEFA-SPK (Hydroprocessed Esters and Fatty Acids Synthetic Paraffinic Kerosene) were burned in an A320 with V2527-A5 engines to investigate the effect of fuel naphthalene/aromatic …


Machine Learning In Aerodynamic Shape Optimization, Jichao Li, Xiaosong Du, Joaquim R.R.A. Martins Oct 2022

Machine Learning In Aerodynamic Shape Optimization, Jichao Li, Xiaosong Du, Joaquim R.R.A. Martins

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Machine learning (ML) has been increasingly used to aid aerodynamic shape optimization (ASO), thanks to the availability of aerodynamic data and continued developments in deep learning. We review the applications of ML in ASO to date and provide a perspective on the state-of-the-art and future directions. We first introduce conventional ASO and current challenges. Next, we introduce ML fundamentals and detail ML algorithms that have been successful in ASO. Then, we review ML applications to ASO addressing three aspects: compact geometric design space, fast aerodynamic analysis, and efficient optimization architecture. In addition to providing a comprehensive summary of the research, …


Enabling Ultrathick Electrodes Via A Microcasting Process For High Energy And Power Density Lithium-Ion Batteries, Tazdik Patwary Plateau, Hiep Pham, Yaqi Zhu, Ming-Chuan Leu, Jonghyun Park Oct 2022

Enabling Ultrathick Electrodes Via A Microcasting Process For High Energy And Power Density Lithium-Ion Batteries, Tazdik Patwary Plateau, Hiep Pham, Yaqi Zhu, Ming-Chuan Leu, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Thickening electrodes is one effective approach to increase active material content for higher energy and low-cost lithium-ion batteries, but limits in charge transport and huge mechanical stress generation result in poor performance and eventual cell failure. This paper reports a new electrode fabrication process, referred to as µ-casting, enabling ultrathick electrodes that address the trade-off between specific capacity and areal/volumetric capacity. The proposed µ-casting is based on a patterned blade, enabling facile fabrication of 3D electrode structures. The study reveals the governing properties of µ-casted ultrathick electrodes and how this simultaneously improves battery energy/power performance. The process facilitates a short …


Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo Oct 2022

Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Variation in the local thermal history during the Laser Powder Bed Fusion (LPBF) process in Additive Manufacturing (AM) can cause micropore defects, which add to the uncertainty of the mechanical properties (e.g., fatigue life, tensile strength) of the built materials. In-situ sensing has been proposed for monitoring the AM process to minimize defects, but successful minimization requires establishing a quantitative relationship between the sensing data and the porosity, which is particularly challenging with a large number of variables (e.g., laser speed, power, scan path, powder property). Physics-based modeling can simulate such an in-situ sensing-porosity relationship, but it is computationally costly. …


Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen Oct 2022

Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Additive manufacturing of dense SiC parts was achieved via an extrusion-based process followed by electrical-field assisted pressure-less sintering. The aim of this research was to study the effect of the rheological behavior of SiC slurry on the printing process and quality, as well as the influence of 3D printing parameters on the dimensions of the extruded filament, which are directly related to the printing precision and quality. Different solid contents and dispersant- Darvan 821A concentrations were studied to optimize the viscosity, thixotropy and sedimentation rate of the slurry. The optimal slurry was composed of 77.5 wt% SiC, Y2O3 and Al2O3 …


Laser Ablation Of Cfrp Surfaces For Improving The Strength Of Bonded Scarf Composite Joints, Jassem Alyousef, Arief Yudhanto, Ran Tao, Gilles Lubineau Sep 2022

Laser Ablation Of Cfrp Surfaces For Improving The Strength Of Bonded Scarf Composite Joints, Jassem Alyousef, Arief Yudhanto, Ran Tao, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Repairing damaged composite parts using scarf technique requires a careful selection of treatment methods for composite surface. Laser treatment is one of the emerging techniques to treat the milled composite surface by unlocking various levels of morphological changes and, thus, optimizing joint strength. However, laser parameters, e.g., energy density (fluence), should be carefully determined to ensure the acceptable structural recovery. Here, the influence of CO2 laser with relatively high fluence (ablation effect) on the surface characteristics (roughness, morphology, wettability) and scarf joint strength with associated failure modes of unidirectional (UD) and quasi-isotropic (QI) carbon fiber-reinforced plastic (CFRP) laminates is studied. …


Effects Of Radiation Reabsorption On The Laminar Flame Speed And No Emission During Aviation Kerosene Combustion At Elevated Pressures, Shu Zheng, Hao Liu, Qing Li, Jiajian Zhu, Mingbo Sun, Bo Zhou, Ran Sui, Qiang Lu Sep 2022

Effects Of Radiation Reabsorption On The Laminar Flame Speed And No Emission During Aviation Kerosene Combustion At Elevated Pressures, Shu Zheng, Hao Liu, Qing Li, Jiajian Zhu, Mingbo Sun, Bo Zhou, Ran Sui, Qiang Lu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Increasing attention has been paid on combustion stability and pollution emission of aviation kerosene due to the emerging interests on supersonic combustion scramjets. Whereas the vitiation component H2O introduced by hydrogen-fueled heaters in high-enthalpy vitiated air during ground experiments has a considerable influence on kerosene combustion, especially through its radiation effect, which needs to be further investigated. In this paper, the radiation reabsorption effects on laminar flame speeds and NO emissions during RP-3/H2O/O2/N2 combustion was assessed numerically over a wide range of equivalence ratio and pressure (ϕ = 0.7–1.4 and P = 1–15 atm) using detailed chemical and radiation models. …


Metallization Of Polymers And Composites: State-Of-The-Art Approaches, Ruslan Melentiev, Arief Yudhanto, Ran Tao, Todor Vuchkov, Gilles Lubineau Sep 2022

Metallization Of Polymers And Composites: State-Of-The-Art Approaches, Ruslan Melentiev, Arief Yudhanto, Ran Tao, Todor Vuchkov, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Polymers and their composites are widely used for designing structures in aerospace, automotive, electronic, sport industries due to their lightweight, cost, and processing advantages. However, the surface of polymeric materials typically exhibits intrinsic deficiencies, limiting their durability and functionalities, e.g., low wear resistance, low thermal and electrical conductivity, low adhesion, low bioactivity, low reflectiveness, and weak photochemical resistance. Polymer metallization is an emerging concept that addresses these deficiencies by forming a metallic skin on polymeric surfaces. Herein, the working principles, recent advances, challenges, functional capabilities, and applications of the state-of-the-art polymer metallization methods in the fields of additive manufacturing, coating …


Improved Additive Manufacturing Of Silicon Carbide Parts Via Pressureless Electric Field-Assisted Sintering, Adam Bratten, Ruoyu Chen, Joshua Rittenhouse, Ming-Chuan Leu, Haiming Wen Sep 2022

Improved Additive Manufacturing Of Silicon Carbide Parts Via Pressureless Electric Field-Assisted Sintering, Adam Bratten, Ruoyu Chen, Joshua Rittenhouse, Ming-Chuan Leu, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

High solids loading silicon carbide (SiC)-based aqueous slurries containing only.5 wt. % organic additives were utilized to create specimens of various geometries via an extrusion-based additive manufacturing (AM) technique. Pressure less electric field-assisted sintering was performed to densify each specimen without deformation. The combination of these techniques produced parts with >98% relative density despite containing only 5 wt.% oxide sintering additives. After sintering, specimens contained only the α-SiC and yttrium aluminum perovskite phases. This suggests the evolution of a nonequilibrium yttrium aluminate phase, as well as transformation from β-SiC to α-SiC. The fabrication method presented in this work has advantages …


In-Situ Measurements Of Temperature And Emissivity During Msw Combustion Using Spectral Analysis And Multispectral Imaging Processing, Shu Zheng, Weiguang Cai, Ran Sui, Zixue Luo, Qiang Lu Sep 2022

In-Situ Measurements Of Temperature And Emissivity During Msw Combustion Using Spectral Analysis And Multispectral Imaging Processing, Shu Zheng, Weiguang Cai, Ran Sui, Zixue Luo, Qiang Lu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

By using a novel multispectral imaging technology, the 2-D distributions of flame temperature and emissivity were measured in a 16 MW incinerator to co-fire municipal solid waste (MSW) and municipal sludge. A way to establish the relationship between the multispectral flame images and the temperature was proposed by combing the Newton iteration method and Hottel emissivity model. The results showed that the measured temperatures at different locations varied by 31.25% with a fixed steam evaporation rate, and 11.76% with different steam evaporation rates at a given port. The temperatures and emissivities decreased at upper locations due to the lower local …