Aerospace Engineering Commons^™

Design Methods For Remotely Powered Unmanned Aerial Vehicles, William Beaman Howe

Master's Theses

A method for sizing remotely powered unmanned aerial vehicles is presented to augment the conventional design process. This method allows for unconventionally powered aircraft to become options in trade studies during the initial design phase. A design matrix is created that shows where, and if, a remotely powered vehicle fits within the design space. For given range and power requirements, the design matrix uses historical data to determine whether an internal combustion or electrical system would be most appropriate. Trends in the historical data show that the break in the design space between the two systems is around 30 miles …

The Influence Of Cornering On The Vortical Wake Structures Of An Inverted Wing, James Keogh, Graham Doig, Sammy Diasinos, Tracie Barber

Aerospace Engineering

The aerodynamic performance of inverted wings on racing-car configurations is most critical when cornering; however, current wind tunnel techniques are generally limited to the straight-line condition. The true cornering condition introduces complexity because of the curvature of the freestream flow. This results in an increase in the tangential velocity with increasing distance from the instantaneous centre of rotation and causes the front wing to be placed at a yaw angle. Numerical simulations were used to consider an 80% scale front wing when steady-state cornering with radii ranging from 60m to 7.5 m, and yaw angles ranging from 1.25° to 10°. …

Aerodynamic Testing And Development Of Sunswift Eve, Simon Ambrose, Graham Doig

Aerospace Engineering

The current understanding of the aerodynamic performance of Sunswift’s solar-electric race car eVe is limited, despite the design and manufacture of the vehicle in 2012-13. This paper describes an investigation into the aerodynamic behaviour of the vehicle and details the successive design and development of drag minimisation strategies. A study of the ex­ternal airflow around the vehicle was undertaken through a computational fluid dynamics analysis, with validation offered through the results of real-world track testing. Particular reference is made to the Sunswift team’s successful long-range electric vehicle land speed record attempt on 23 July 2014. A predicted 10% reduction in …

Compact Deployable Antenna For Cubesat Units, Sarah Bolton, Dominic Doty, Peter Rivera

Mechanical Engineering

CubeSats are an appealing platform for space exploration due to their low build and launch costs. Due to their small size, communication rates are often severely limited, preventing missions beyond low earth orbit. A low cost, high gain, high frequency antenna is needed to extend the capabilities of CubeSats.

The goal of the project was to design and build an axisymmetric parabolic antenna that could be deployed from a 10cm x 10cm x 15cm (1.5U) volume and operate at Ka band frequencies. The design selected consisted of an expanding perimeter truss supporting a tensioned mesh reflector. The perimeter truss was …

Flow Compressibility Effects Around An Open-Wheel Racing Car, J. Keogh, G. Doig, S. Diasinos

Aerospace Engineering

A numerical investigation has been conducted into the influence of flow compressibility effects around an open-wheeled racing car. A geometry was created to comply with 2012 F1 regulations. Incompressible and compressible CFD simulations were compared-firstly with models which maintained Reynolds number as Mach number increased, and secondly allowing Mach number and Reynolds number to increase together as they would on track. Results demonstrated significant changes to predicted aerodynamic performance even below Mach 0·15. While the full car coefficients differed by a few percent, individual components (particularly the rear wheels and the floor/ diffuser area) showed discrepancies of over 10% at …

On The Interaction Of A Racing Car Front Wing And Exposed Wheel, S. Diasinos, G. Doig, T.J. Barber

Aerospace Engineering

A numerical investigation of generic open-wheel racing car wing and wheel geometry has been conducted, using original sub-scale experimental data for validation. It was determined that there are three main interactions that may occur, identifiable by the path that the main and secondary wing vortices take around the wheel. Interaction ‘A’ occurs when the main and secondary wing vortices both travel outboard of the wheel; interaction ‘B’ is obtained when only the main wing vortex passes inboard of the wheel; while interaction ‘C’ sees both wing vortices travel inboard of the wheel. The different interactions are achieved when geometric changes …

Cold Flow Performance Of A Ramjet Engine, Harrison G. Sykes

Master's Theses

The design process and construction of the initial modular ramjet attachment to the Cal Poly supersonic wind tunnel is presented. The design of a modular inlet, combustor, and nozzle are studied in depth with the intentions of testing in the modular ramjet. The efforts undertaken to characterize the Cal Poly supersonic wind tunnel and the individual component testing of this attachment are also discussed. The data gathered will be used as a base model for future expansion of the ramjet facility and eventual hot fire testing of the initial components. Modularity of the inlet, combustion chamber, and nozzle will allow …

A Pareto-Frontier Analysis Of Performance Trends For Small Regional Coverage Leo Constellation Systems, Christopher Alan Hinds

Master's Theses

As satellites become smaller, cheaper, and quicker to manufacture, constellation systems will be an increasingly attractive means of meeting mission objectives. Optimizing satellite constellation geometries is therefore a topic of considerable interest. As constellation systems become more achievable, providing coverage to specific regions of the Earth will become more common place. Small countries or companies that are currently unable to afford large and expensive constellation systems will now, or in the near future, be able to afford their own constellation systems to meet their individual requirements for small coverage regions.

The focus of this thesis was to optimize constellation geometries …

Experiment And Simulation Of The Acoustic Signature Of Fatigued-Cracked Gears In A Two-Stage Gearbox, Matthew James Ostiguy

Master's Theses

This thesis focuses on the development of a health monitoring system for gearbox transmissions. This was accomplished by developing and understanding a two-stage gearbox computer model that emulates an actual gearbox test rig. The computer model contains actual gearbox geometry, flexible shafts, bearings, gear contact forces, input motor torque, output brake torque, and realistic gearbox imbalance. The gear contact force of each gear stage and the input bearing translational acceleration were the main outputs compared between a healthy gearbox and damaged gearbox computer model. The damage of focus was a fatigue crack on the input pinion gear. A sideband energy …

Investigation Of Conjugate Heat Transfer In Fluid-Structure Interaction Modeling Using Openfoam, Andrew Brown

Aerospace Engineering

No abstract provided.

Improving And Expanding The Capabilities Of The Poly-Picosatellite Orbital Deployer, David Pignatelli

Master's Theses

The Poly-Picosatellite Orbital Deployer (P-POD) has undergone a series of revisions over the years. The latest revision, described in this Master’s Thesis, incorporates new capabilities like EMI shielding, an inert gas purge system, and an electrical interface to the CubeSats after they are integrated into the P-POD. Additionally, some mass reduction modifications are made to the P-POD, while its overall strength is increased. The P-POD inert gas purge system successfully flew, on a previous revision P-POD. The P-POD components are analyzed to a set of dynamic loads for qualification, and successfully undergoes random vibration qualification testing. The P-POD encounters some …

Control Of A Spacecraft Using Mixed Momentum Exchange Devices, Blake J. Currie

Master's Theses

Hardware configurations, a control law, and a steering law are developed for a mixed hardware spacecraft that uses both control moment gyros and reaction wheels. Replacing one or more gyros in a spacecraft with a reaction wheel has potential for cost savings while still achieving much greater performance than using reaction wheels alone. Several simulated tests are run to compare the performance to a traditional all reaction wheel or all control moment gyro spacecraft, including analysis of failure modes and singular configurations. The mixed system performed similarly to all gyro systems, responding within 6% of the gyro system’s time for …

Effects Of Low Velocity Impact On The Flexural Strength Of Composite Sandwich Structures, Jeffrey Scott Carter

Master's Theses

The use of composite sandwich structures is rapidly increasing in the aerospace industry because of their increased strength-to-weight and stiffness-to-weight characteristics. The effects of low velocity impacts on these structures, however, are the main weakness that hinders further use of them in the industry because the damages from these loadings can often be catastrophic. Impact behavior of composite materials in general is a crucial consideration for a designer but can be difficult to describe theoretically. Because of this, experimental analysis is typically used to attempt to describe the behavior of composite sandwiches under impact loads. Experimental testing can still be …

Foss Big Data Storage Solution, Gary L. Jaffe

STAR Program Research Presentations

Utilizing the AERO Institute as an IT test bed or “sandbox”, a small-agile development team will design, build, and test a data management storage system to support post processing of archived and in-flight data collected with the Piccolo flight control system and Compact Fiber Optic Sensing System (C-FOSS). Both systems are integrated on the APV3 aircraft, a small remote-operated vehicle. Due to the amount of data collected from C-FOSS, a system will be designed to sort and organize large data sets. An open-source database will be explored as a viable solution to manage large data loads and provide multi-cluster system …

Particle Image Velocimetry Of Transverse Jets In Crossflow, Jesse K. Tsai, Kayla Kuzmich, David Forliti, Kriss Vanderhyde, Nils Sedano

STAR Program Research Presentations

The jet in crossflow (JICF) has been an ongoing study for the past several decades with applications in the field of fluid mechanics. This particular flow field produces vortical structures tied to the entrainment and mixing of two separate fluids. Research of the JICF seeks to determine a model and trajectory scaling law for future designs. This will help future designers to optimize the mixing and homogeneity of the two fluids to decrease emissions from pollutants, make ignition easier, and improve combustion efficiency of rockets.

Our experiment will employ Particle Image Velocimetry (PIV) to determine the fluid motion of the …

Hil Simulation For Smartphone-Guided Autonomous Systems, Matthew Gerdt

Computer Engineering

My bachelor thesis focuses on implementing a Hardware in the Loop (HIL) simulation for a quadcopter controlled by an Android smartphone. The HIL simulation will be able to test the software running on an Android smartphone by simulating a virtual quadcopter on the computer without the need to use an actual quadcopter. To accomplish this I will have to modify my team’s existing simulation to allow for the communication between the smartphone and simulation. At the completion of my work the HIL simulation will allow the testing of different aspects of the Android application, such as the tracking of an …

Effect Of Adaptive Tabs On Drag Of A Square-Base Bluff Body, Brian W. Barker

Master's Theses

This thesis involves the experimental wind tunnel testing of a 0.127m by 0.127m square-base bluff body to test the effectiveness of trailing edge tabulations to reduce drag in the Cal Poly 0.912m by 1.219 m low-speed wind tunnel. To accomplish this, the boundary layer was first measured on the trailing edge of the model for the three speeds at 10, 20, and 30 m/s, with Re = 8.3e4, 1.6e5 and 2.5e5 respectively, without the tabs. Three different tests were performed to determine the effectiveness of the tabs. These tests included base pressure measurements, total drag force measurements and hotwire velocity …

Experimental Investigation Of Active Wingtip Vortex Control Using Synthetic Jet Actuators, Peter J. Sudak

Master's Theses

An experiment was performed in the Cal Poly Mechanical Engineering 2x2 ft wind tunnel to quantify the effect of spanwise synthetic jet actuation (SJA) on the drag of a NACA 0015 semispan wing. The wing, which was designed and manufactured for this experiment, has an aspect ratio of 4.20, a span of 0.427 m (16.813”), and is built around an internal array of piezoelectric actuators, which work in series to create a synthetic jet that emanates from the wingtip in the spanwise direction. Direct lift and drag measurements were taken at a Reynolds Number of 100,000 and 200,000 using a …

Transonic And Supersonic Ground Effect Aerodynamics, Graham Doig

Aerospace Engineering

A review of recent and historical work in the field of transonic and supersonic ground effect aerodynamics has been conducted, focussing on applied research on wings and aircraft, present and future ground transportation, projectiles, rocket sleds and other related bodies which travel in close ground proximity in the compressible regime. Methods for ground testing are described and evaluated, noting that wind tunnel testing is best performed with a symmetry model in the absence of a moving ground; sled or rail testing is ultimately preferable, though considerably more expensive. Findings are reported on shock-related ground influence on aerodynamic forces and moments …

Influence Of Grain Size And Widmanstätten Colonies On Variability Of Tensile Properties Of Forged Ti-6al-4v, Blake T. Gaspar

Master's Theses

When testing forgings for specifications, it was found that some parts did not meet the requirements for mechanical properties. This triggered an investigation into two of the parts from the lot that did not meet specification. The ultimate reason for failure was due to lower than necessary yield strength and ultimate tensile strength values, as well as unwanted variability between regions of the part. Therefore, samples of the regions were tensile tested to determine the differences that existed in yield strength, ultimate tensile strength, and elongation. After tensile testing, quantitative metallography and fractography were conducted to identify aspects of the …

An Investigation Into The Properties And Fabrication Methods Of Thermoplastic Composites, Ann E. Livingston-Peters

Master's Theses

As applications for thermoplastic composites increase, the understanding of their properties become more important. Fabrication methods for thermoplastic composites continually improve to match designs specifications. These advanced thermoplastics have begun to show an improvement in mechanical properties over those found in thermoset composites commonly used in industry. Polyaryletherketones (PEK) have high service temperatures, good mechanical properties, and improved processing capabilities compared to thermoplastics used in the past making them important to the aerospace industry. The wide range of types of PEK make them suitable for a variety of applications, but selection of specific chemistries, processing parameters, and composite stack-ups determine …

A Study On The Vibrational Performance Characteristics Of An E22 Isolator After Outgassing And Bake-Out, Alma Melendez

Master's Theses

The launch environment experiences many vibration, shock, and acoustic loads. A great concern is the high random vibration levels that can damage components and spacecraft structures, which can cause a mission failure. An effective method of reducing high frequency energy is using isolators. Overall, the need for vibration isolation has been increasing because there has been an increase in the use of mechanisms in which vibrations are prevalent. In addition, there has not been extensive research on the effects of isolators that are outgassed and cured. Therefore, it is important to investigate and understand the vibrational effects on isolators. It …

Lightweight Uav Launcher, Ben Miller, Christian Valoria, Corinne Warnock, Jake Coutlee

Mechanical Engineering

This report discusses the design, construction, and testing of a lightweight, portable UAV launcher. There is a current need for a small team of soldiers to launch a US Marine Tier II UAV in a remote location without transport. Research was conducted into existing UAV launcher designs and the pros and cons of each were recorded. This research served as a basis for concept generation during the initial design development stage. It was required that the design weigh less than 110 lbs, occupy a smaller volume than 48" x 24" 18" in its collapsed state, be portable by a single …

Flight Testing Small Uavs For Aerodynamic Parameter Estimation, Adam Thomas Chase

Master's Theses

A flight data acquisition system was developed to aid unmanned vehicle designers in verifying the vehicle's design performance. The system is reconfigurable and allows the designer to choose the correct combination of complexity, risk, and cost for a given flight test. The designer can also reconfigure the system to meet packaging and integration requirements. System functionality, repeatbility, and accuracy was validated by collecting data during multiple flights of a radio-controlled aircraft. Future work includes sensor fusion, thrust prediction methods, stability and control derivative estimation, and growing Cal Poly's small-scale component aerodynamic database.

Reduced-Order Reference Models For Adaptive Control Of Space Structures, Alexander I. Scherling

Master's Theses

In addition to serving as a brief overview of aspects relevant to reduced-order modeling (in particular balanced-state and modal techniques) as applied to structural finite element models, this work produced tools for visualizing the relationship between the modes of a model and the states of its balanced representation.

Specifically, error contour and mean error plots were developed that provide a designer with frequency response information absent from a typical analysis of a balanced model via its Hankel singular values. The plots were then used to analyze the controllability and observability aspects of finite element models of an illustrative system from …

Modification Of The Cal Poly Spacecraft Simulator System For Robust Control Law Verification, Tomoyuki Kato

Master's Theses

The Cal Poly Spacecraft Dynamics Simulator, also known as the Pyramidal Reaction Wheel Platform (PRWP), is an air-bearing four reaction wheel spacecraft simulator designed to simulate the low-gravity, frictionless condition of the space environment and to test and validate spacecraft attitude control hardware and control laws through real-time motion tests. The PRWP system was modified to the new Mk.III configuration, which adopted the MATLAB xPC kernel for better real-time hardware control. Also the Litton LN-200 IMU was integrated onto the PRWP and replaced the previous attitude sensor. Through the comparison of various control laws through motion tests the Mk.III configuration …

Dual High-Voltage Power Supply For Use On Board A Cubesat, Nicholas Weiser

Master's Theses

Since their conception in 1999, CubeSats have come and gone a long way. The first few that went into space were more of a “proof of concept,” and were more focused on sending simple data and photographs back to Earth. Since then, vast improvements have been made by over 40 universities and private firms, and now CubeSats are beginning to look towards interplanetary travel. These small satellites could provide a cost effective means of exploring the galaxy, using off the shelf components and piggy-backing on other launch vehicles with more expensive payloads. However, CubeSats are traditionally launched into Low Earth …

Addition Of A Stanton Gauge To The Boundary Layer Data System, Brittany Reanne Kinkade

Master's Theses

The Stanton gauge technique provides an indirect method for measurement of skin friction on a smooth aerodynamic surface in which a pressure tap is available. This thesis presents the design and evaluation of a new type of skin friction measurement gauge based on the Stanton gauge concept but not requiring a surface pressure tap. This new skin friction measurement gauge, called a "Flow Tab", can therefore be used on an aerodynamic model or aircraft surface without alteration of the surface. The Flow Tab is thus particularly well-suited to use with Cal Poly's Boundary Layer Data System (BLDS), a small, self-contained …

Analysis Of Environmentally Friendly Marking Ink For Military Equipment And Electronics, Liang Li

Master's Theses

Recent advancements in corrosion-resistance coating technology has reduce the use of environmentally harmful compounds such as Hexavalent Chromium by replacing Hexavalent Chromium in primers and topcoat. However, marking inks were neglected in the process. Products such as Enthone 50 series are still widely used, which contain compounds such as lead, hexavalent chromium, bisphenol A (BPA), Cadmium Sulfide, and more. Excluding catalyst compositions in Enthone, the chemicals in the ink alone contained three reproductive toxicant and numerous carcinogens. Therefore, it was essential to search and validate the performance of potential marking ink that would meet the standards in military applications.

Eleven …

Fundamental Studies Of Vortices Induced By A Vortex-Generator For Automotive Applications, Asiful Islam, Graham Doig

Aerospace Engineering

For automotive applications, passive flow control devices can be used to reduce, delay or prevent flow separation. This study explores the nature of vortex generation and behaviour, numerically and experimentally, for a simple geometry at a Reynolds Number (Rex) of 5×105 and 1.945×106. The setup comprised a triangular vane vortex-generator mounted on a shallow ramp referenced from literature. Flow over the isolated ramp was validated with past experimental particle-image-velocimetry (PIV) data, which also highlighted the relative performance of various turbulence models. A parametric study was undertaken with the vane orientation defined by an angle-of-attack (β) and stream-wise location (xedge/xVG). These …