Engineering Commons^™

Eliminating Barriers For The Implementation Of Automation In The Mining Industry, Sefiu O. Adewuyi, Kray Luxbacher, Kanagy David, Miller Ben, Miller Hugh, Michael Moats, Savit Mark

Materials Science and Engineering Faculty Research & Creative Works

The integration of new technologies into U.S. mining operations is necessary for achieving continuous improvement in worker health and safety, as well as improving operational efficiency, but many have questioned why uptake of autonomy in the U.S. mining industry has been slow compared to other nations. Despite extensive research on mining automation, there remains a critical gap in understanding and systematically identifying the barriers to its adoption within the U.S. mining industry and globally. To quantify these barriers, a workshop model of data collection was employed. A total of 708 invitations were extended to professionals to participate in nine different …

Robotic-Assisted Pedicle Screw Placement Achieves High Accuracy And Narrows The Experience Gap: A Preclinical Evaluation, Anna T. Reza, Matthias Walper, Mitchell K. Ng, Paul G. Mastrokostas, Andrew S. Lee, Rafael G. Rafael, Kornelis A. Poelstra, Ratliff K. John, Rajiv K. Sethi, Michael A. Mont

Rothman Institute Papers

To assess a robotic-assisted system versus open manual techniques to: (1) compare pedicle screw accuracy between fellows and attendings with and without robotic assistance, and (2) evaluate executed versus planned trajectory fidelity relative to prior reports. Robotic-assisted spine systems aim to improve the accuracy, reproducibility, and safety of pedicle screw placement. Limited evidence compares outcomes across differing surgeon experience levels. A total of 255 thoracolumbar pedicle screws were placed in synthetic torsos simulating adult degenerative anatomy. Four surgeons (two fellows, two attendings) each placed half their screws using open fluoroscopy-guided techniques and half using a minimally invasive percutaneous approach with …

Sanitizing Manufacturing Dataset Labels Using Vision-Language Models, Nazanin Mahjourian, Vinh Nguyen

Michigan Tech Publications

The success of machine learning models in industrial applications is heavily dependent on the quality of the datasets used to train the models. However, large-scale datasets, especially those constructed from crowd-sourcing and web-scraping, often suffer from label noise, inconsistencies, and errors. This problem is particularly pronounced in the manufacturing domain, where obtaining high-quality labels is costly and time-consuming. This paper introduces Vision-Language Sanitation and Refinement (VLSR), which is a vision-language-based framework for label sanitation and refinement in multi-label manufacturing image datasets. This method embeds both images and their associated textual labels into a shared semantic space leveraging the CLIP vision-language …

Project Strata, Hobbs Hegedus, Antony Chen, Adrian Scancich, Peter Constantine Psefteas, Ryan Kreis Roth, Jack Douglas Mitchell

Mechanical Engineering

Project STRATA is a lunar sample acquisition and storage system developed in support of NASA’s Artemis mission objectives and the 2026 NASA RASC-AL competition. The overall mission concept utilizes a dual-rover architecture consisting of HARVEST, a sample collection rover, and SILO, a storage rover designed to preserve and organize lunar ice-regolith core samples collected from permanently shadowed regions (PSRs) near the lunar south pole. These regions contain scientifically valuable volatile-rich materials but present significant challenges due to extreme cryogenic temperatures, abrasive lunar regolith, and the absence of solar energy.

This report is a collection of all major work from the …

Custom Animatronic Puppet, Jake Schuman, Fredy Herrarte, Madison Reedy, Jackson Reynolds

Mechanical Engineering

This project involved the design, fabrication, and implementation of a custom audio-animatronic puppet modeled after Dr. Brian Davis for the California Polytechnic State University Mechanical Engineering Department. The objective was to create an expressive, lifelike character capable of synchronized speech, head movement, arm gestures, and seated-to-standing motion while demonstrating the integration of mechanical design, controls, manufacturing, and artistic fabrication.

The final system consists of an 18-degree-of-freedom animatronic platform utilizing servo-driven facial and upper-body actuation combined with a pneumatic standing mechanism. A modular aluminum and 3D-printed structural framework was developed using SolidWorks and validated through engineering analysis. Character shells were digitally …

Compressor Rotor Joints And Interference Fit Study, Isabela Jimenez, Aubrey Perez, Isaiah Guerrero, Jireh Velasquez

Mechanical Engineering

Solar Turbines need a comprehensive study on the effects axial and radial inference fits have on turbine compressor rotor stiffness. The aft weldment of the compressor has press-fit dowel pins and pilot joints to connect one weldment section to another. These fits need to be assessed through a finite element modal analysis, as well as practically tested through modal impacts to investigate how the fits affect the stiffness of the turbine’s connected weldments. The experimental data will be used to validate the finite element analysis (FEA) model.

Raytheon Rtx Autonomous Vehicle Competition (Avc) - Unmanned Ground Vehicle (Ugv), Bryant Jonathan Martinez-Bautista, Geovanni Lara, Jared Herrera, Jose Barrera

Mechanical Engineering

Raytheon RTX has four universities participating in a competition to successfully complete various challenges with a UAV and UGV including navigation and landing. The students must work collaboratively to integrate and manufacture a working UGV that is compatible with the UAV.

Our sponsor is Raytheon, more specifically Mr. Luis Esparza. Important stakeholders also include Cal Poly and the entire team of ME & CPE working on the project. Raytheon and Luis are looking for innovative solutions that can be applied for real world scenarios where UAV’s and UGV’s are applied. Cal Poly is gaining recognition, and the team is gaining …

Peltier-Based Hydration Accumulation Terminal (P.H.A.T.), Jenner Mucher, Ethan Pace, Renee Robolledo, Sabrina Luo, Taehoon Lee, Tarsem Pal

Mechanical Engineering

The objective of this project is to design an innovative potable water dispenser capable of safely delivering hot, ambient, and chilled water on demand for human lander missions. The system will support astronauts’ hydration and food rehydration needs while minimizing mass, power, maintenance, and contamination risks in microgravity and partial-gravity environments. Current spacecraft dispensers, such as the International Space Station (ISS) system, provide only heated water and have limited temperature control, cleaning accessibility, and microbial resilience. Building on NASA heritage designs and lessons learned from the ISS Potable Water Dispenser, this project advances a lighter, simpler, and more energy-efficient concept …

Mass - Modular Acoustic Suppression System, Julia Megargle, Michael A. Milner, Lucas Kaemmererer, Jonathan Corvera, Gabriel Choi, Emmi Cayer

Mechanical Engineering

The Modular Acoustic Suppression System (MASS) is a mass tuned damper that reverberates a membrane atop a cavity to absorb select acoustic frequencies produced by the Environmental Control and Life Support Systems (ECLSS) within NASA's Artemis Human Lander. The height of the reverberation chamber is adjusted to mitigate a range of varying tonal frequencies within the human lander.

Electronic Bike Chopper, Caleb S. Bermack, Joey Lederer, Ethan Dea, Evan Herrera, Fred Agregado

Mechanical Engineering

Our sponsor, David Royce, built an initial e-bike chopper prototype and desired an improved, next generation version. Our team designed and manufactured an electric bicycle to achieve the rugged visual style of a classic chopper motorcycle while improving stability and usability. The team built a functional E-Chopper prototype using a 4130 steel frame, custom dropouts, a long front fork, wide rear tire, ape-hanger handlebars, and prebuilt electric components such as the battery, hub motor, controller, throttle, and display. The design focused on reducing excess weight, improving frame rigidity, and meeting California e-bike regulations.

Me3328 Buckling Lab, Willem Bitterolf, Samantha Flores, Jacy Gonsalves, Brooke Thompson

Mechanical Engineering

The objective of this senior design project is to design and develop an instructional buckling apparatus (hereafter referred to as a “buckling tester”) to enhance student comprehension of column buckling behavior through direct experimental investigation. The apparatus is specifically intended to bridge the gap between theoretical predictions and observed physical response of structural column members subjected to axial compressive loading. In particular, the system will allow students to examine how column behavior transitions between Euler’s elastic buckling theory, which governs long, slender columns, and the Johnson parabolic formula, which more accurately describes intermediate and shorter columns influenced by material yielding. …

Buell Motorcycle Extended Swing Arm, Joseph Camuccio, Riley Clark, Vincent Sclimenti, Tristan Turcios

Mechanical Engineering

Buell motorcycle riders, including our sponsor Rick Lasko, need a way to easily and affordably manufacture and replace their swing arms with extended versions (4”, 8”, 12”, and 16”) that maintain the stock Buell aesthetic while also meeting the safety standards required for performance-intensive applications, such as drag racing. Each extended swing arm must be just as safe, strong, and rigid as the original swing arm. Currently, there is no convenient and affordable solution to this problem, which is why our sponsor, Rick Lasko, wanted a validated, repeatable manufacturing process and design that would allow riders to safely and consistently …

Guitar Pickup Testing Fixture, Koen Graue, Ethan Rezentes, Max Schecter, Timothy Webb

Mechanical Engineering

Small guitar pickup manufacturers and hobbyists have an interest in developing guitar pickups with unique tonal characteristics and responses, but currently lack a reliable way to test these pickups and characterize their sound. I.M. Bohannon Mechanical Design approached the team to develop a solution to this problem. In response, the team researched current technologies, customer needs, and existing products on the market to define the scope and requirements for a guitar pickup testing fixture. This report documents the work completed during the project scope and definition phase of Cal Poly's senior project process. It discusses researched topics and existing solutions, …

Xylem: A Comparative Analysis Of Gpu Dispatch Pipelines For Large-Scale, Procedural Environments, Srinivas Sundararaman

Master's Theses

The real-time rendering of large-scale, procedural scenes presents a significant performance challenge for traditional CPU-bound rendering pipelines. The high volume of draw calls and the need for complex culling and level-of-detail management create bottlenecks that limit scene complexity and visual fidelity. This thesis investigates the evolution of GPU-driven rendering paradigms via the Xylem renderer within NVIDIA’s Donut rendering framework as a solution to these challenges.

A comprehensive benchmarking framework is developed to implement and quantitatively analyze three distinct rendering strategies for a procedurally generated, parameterizable, large-scale forest scene. The evaluated pipelines include: (1) traditional instanced rendering, (2) compute-driven indirect rendering …

Pet Mobility Project, John Shelby, Lily-Rose Jolie Bacon, Andrea Yasmine Reyes

Biomedical Engineering

The Pet Mobility Project, sponsored by Terri Smith and Jasper Jackson, is an initiative aimed at providing a custom mobility aid to a pet in the San Luis Obispo community. Amber Rappozo’s young German Shepherd, LeDoux, was selected as the project’s recipient. LeDoux suffers from hindleg weakness and, as a result, has limited mobility. This document provides a comprehensive overview of the Pet Mobility Project, detailing the motivation, background, and design approach behind the development of a LeDoux’s custom mobility aid.

Cardiac Twitch Force Measurement System, Tara Hoffman, Sebastian Carrascal Gómez, Julian Macdonald

Biomedical Engineering

The goal of this project is to develop a low-cost and accurate force measurement system and method of measurement to be used in the testing of grown cardiac tissue samples. The primary stakeholder in this project is Dr. Luke Perreault, a biomedical engineering professor at California Polytechnic State University San Luis Obispo who is studying grown cardiac tissue rings, and any of his student lab personnel. Other stakeholders include other researchers in the tissue engineering field who require a similar form of testing to the methods developed in this project.

This document will introduce the identified problem and background as …

Autonomous Vision-Based Litter Collection Rover, Dante Michael Benedetti, Benjamin Scott Tavares, Nathan Heil

Electrical Engineering

This report documents the design, implementation, and testing of an autonomous litter-collection rover developed as a Senior Project Design Lab (EE 460/463/464) at California Polytechnic State University. The rover integrates autonomy, computer vision, embedded real-time control, mecanum-wheel omnidirectional mobility, and a two-degree-of-freedom robotic arm to detect, approach, and collect small ground-level litter such as bottles, wrappers, and paper fragments.

The system uses a two-layer compute architecture: an NVIDIA Jetson Orin Nano running ROS 2 for perception, SLAM, and path planning, paired with an STM32L4A6ZG microcontroller for real-time motor control and odometry. The robot is built on a multi-level aluminum frame …

Elevate Grill, Brady Alexander

Electrical Engineering

The Elevate Grill Senior Project is a Santa Maria style grill with an electrical lifting/lowering mechanism and temperature sensor feedback. The grill allows for a dynamically controlled cooking surface, able to be automatically set or manually set by the user. The grill’s user interface informs the user about the temperature in different zones on the grill and alerts the user when the target temperature is hit. Additionally, the user can program preset temperature ranges and apply them to the grill’s control system. The system incorporates safe failure modes in the event of a power outage and also allows the user …

Pcb Design For Place Cells Vlsi Chip, Gavin Reaksecker, Alex Krier, Joshua Lin

Electrical Engineering

This project presents the design and implementation of a 2 layer test-bench printed circuit board (PCB) for evaluating the functionality of a custom 40-pin VLSI integrated circuit. The objective is to create a reliable and portable platform capable of supplying configurable bias voltages, generating variable input signals, and monitoring both analog and digital outputs. The board integrates adjustable bias networks using potentiometers, digital and analog buffering stages, and optional battery supply operation. The VLSI device under test is mounted in dual-in-line (DIP) sockets to enable rapid replacement and repeated characterization. Dedicated test points are incorporated throughout the PCB to facilitate …

Solving Linearly Constrained Quadratic Programs Using Field Programmable Analog Arrays, Tyler Wynn, Alonzo Arroyo

Electrical Engineering

This paper presents a field-programmable analog array (FPAA) implementation for solving linearly constrained quadratic programs (LCQPs) directly in the analog domain. The solver is based on a continuous-time primal-dual control architecture with integral action, anti-windup compensation, and a piecewise-linear nonlinearity for enforcing affine inequality constraints. A switched-capacitor implementation using three AN231E04 FPAAs is developed, and coefficient scaling methods are introduced to keep internal and output signals within the voltage limits of the hardware. A global scaling factor is used to reduce internal signal excursions, while solution-space scaling is shown to modify the implemented optimization coefficients and alter the local closed-loop …

Autonomous Rover Solar And Battery Management System: Team B, Karla Jazmin Lira Gonzalez, Paige Ambriz, Kunj Shah, Elhom Delasa Sheykhi

Electrical Engineering

This project focused on the software and printed circuit board (PCB) integration for Poly1Rover’s battery management system (BMS). Poly1Rover is a student organization dedicated to building a low-cost autonomous rover designed to operate on Mars. Since solar availability, temperature, and other conditions on Mars vary, the rover requires a reliable battery management system that accurately monitors battery health and status. This team’s work included the communication and control side of the BMS. The subsystem was designed around the Renesas ISL94202 battery monitor and the MSP430 controller. Battery information was read from the ISL94202 registers through I2C communication, converted from raw …

Nanobubble Flotation Strategy Of Fluorite Integrating Experimental And Dft Analysis, Ahmed Sobhy, Hadeer El-Shamy, Nourhan Ahmed, Mohsen Farahat

Mining Engineering Faculty Research & Creative Works

The conventional froth flotation of fluorite from quartz-rich ores is reagent-intensive and faces selectivity challenges, impacting its economic and environmental sustainability. This study presents a novel green intensification strategy through the synergistic integration of nanobubble (NB) technology with Density Functional Theory (DFT) simulations. Systematic optimization of sodium oleate (collector) and sodium silicate (depressant) dosages in conjunction with hydrodynamic parameters (air/wash water velocity, NB generation rate) was conducted in both mechanical and column flotation systems. The incorporation of nanobubbles yielded transformative improvements: in mechanical flotation, collector and depressant consumption were reduced by over 50% while maintaining a concentrate grade exceeding 90% …

Hospital Bed Tray Table, Ava Mikeska, Sara Chamness, Samantha Kenney, Kaitlyn Ould

Mechanical Engineering

This project documents the design and development of a collapsible hospital bed tray table created through the Mechanical Engineering Senior Project program at Cal Poly, San Luis Obispo. The goal of the project was to reduce the floor space occupied by existing overbed tray tables while preserving the functionality, stability, and durability expected by patients, visitors, and healthcare staff.

The final design modifies a commercially available overbed tray table by incorporating a folding tabletop hinge mechanism and a telescoping base. The hinge allows the tabletop to lock in both the upright and stowed positions, while the telescoping base retracts to …

Thermosiphon Lab Experiment, Ella C. Perry, Zach Barry, Madison K. Felton, Lane A. Hunter

Mechanical Engineering

The Cal Poly Mechanical Engineering Department aims to develop a new lab centered on a thermosiphon solar system. This lab will introduce the operating principles of thermosiphons while integrating concepts from heat transfer, fluid dynamics, and thermodynamics. A thermosiphon functions by heating water using thermal energy. The lab will examine the efficiency of this energy transfer. The final lab will be tailored to enhance student learning while ensuring ease of use for the Mechanical Engineering Department.

Semi-Automated Wine Barrel Filler, Elliot Jason Dejong, Carlo Caesare Deianni, Brady Emerson J. Leib

Mechanical Engineering

The proposed project is a semi-automated wine barrel filler. Currently, there is no streamlined and affordable method for smaller wineries to fill wine barrels without dedicating complete focus to the task. The primary use is controlled filling for white wine fermentation, during which an air gap must be left in the barrel to allow for expansion of the wine during fermentation. Tom Greenough, Saucelito Canyon’s head winemaker, and associate winemaker Bodie Ringhofer are the primary stakeholders in our project and want to consistently fill barrels at their winery to a fluid volume of approximately 50 gallons each. This project serves …

Desktop Dynamometer, Ryan Boister, Zachary Chung, Molly Koretz, Tyler Lum

Mechanical Engineering

This senior project presents the design and development of a desktop dynamometer for measuring the performance of small electric motors. The system integrates torque and speed measurement with data acquisition hardware to calculate power output and evaluate motor performance. The compact and cost-effective design provides a practical platform for engineering education, testing, and performance characterization of small-scale power systems.

25-26 Mecc: Magnetic Thread Wave Energy Converter, Adolfo Torres Flores, Maya Malay, Grayson Houghton, Chase Eavis, Ramyasree Kaja, Tyler Chin, Malia Merager, Chad Haines, Noah Borkum, Raina Moore

Mechanical Engineering

Remote coastal Alaskan villages face significant challenges accessing reliable and affordable electricity due to their geographic isolation and limited connection to central energy grids. These communities often depend on expensive and environmentally unsustainable diesel generators which are difficult to supply and operate. They require a new renewable, affordable, minimal maintenance power solution to decrease their reliance on fossil fuels and promote sustainable development in the region. Although several wave energy converters exist, none adequately suit the needs of these coastal villages, therefore a new design is required to support them. This project will be undertaken by three interdisciplinary teams made …

Smart Sleeve, Evan Abalos, Bright Jung, Owen Bowling, Wyatt Eberhart

Mechanical Engineering

Quantifying human arm muscle activity is essential for understanding human movements and helping individuals who suffer from motor or neurological impairments such as stroke or traumatic brain injuries. Today, these individuals, as well as clinicians, researchers, and athletes, face many challenges when using the traditional surface electromyography (sEMG) systems to monitor muscle activities, including complex setup, restricted mobility, discomfort, inconsistent placement of electrodes, and lack of accuracy. Therefore, a comfortable EMG sleeve device that accurately measures arm movement without interfering with daily tasks is needed, which the team will be designing, manufacturing, and testing as their senior project. In addition, …

Me Department Bespoke Coffee Cabinet, Mickie Clyne, Stephen Tamacheepjaroen, Samuel Johnson, Willem Gray

Mechanical Engineering

This senior project involved the design, fabrication, and testing of a custom coffee cabinet for the California Polytechnic State University Mechanical Engineering Department. The project addressed challenges associated with appliance organization, storage efficiency, accessibility, and maintenance within the department’s shared breakroom space. A human-centered design process was used to identify stakeholder needs and develop engineering specifications for the final product.

The completed cabinet integrates custom woodworking, steel pipe frame construction, dedicated K-Cup storage, organized appliance placement, and a rack-and-pinion sliding platform that improves access to the Keurig coffee maker for refilling and maintenance. Design decisions were informed through stakeholder feedback, …

Mobile Transfer Assist (Mta) Device, Ashley Homuth, Garrett Schnack, Will Bruner, Jacob Flores

Mechanical Engineering

The Mobile Transfer Assist (MTA) device was developed to assist caregivers with seated-to-seated transfers while reducing physical strain. The device uses a manually operated hand winch and pulley system to raise a user into a semi-standing position, allowing safe transfer between locations. The final design emphasizes portability, affordability, ease of use, and user safety through a modular frame, transfer sling, knee supports, and locking caster wheels. A verification prototype was fabricated and tested, demonstrating successful operation and compliance with project requirements established by VTC Santa Maria.