Engineering Commons^™

Efficient Thermal Design Of Data Centers, Keats M. Baggett, Andrew Ergood, Colin Brace, Jack Zilligen

Mechanical Engineering

Our sponsor needs a way to categorize and quantify the top 3 colocation center sites based on a series of criteria for given power specs. The sponsor also needs a single innovative cooling method to meet thermal and power requirements while also being manufacturable at scale. This device must also be able to interact with the given Colocation Heating Ventilation and Air Conditioning (HVAC) system. This design will be tested to provide insight and data that will be applicable to further the development of colocation center cooling. This project will be executed by the Cal Poly senior project team and …

Aerospace Fastener Installation Tool, Anthony I. Berghout, Matthew K. Eggers, Liam Dunsmore, Jose Pardo

Mechanical Engineering

Contamination, particularly in aerospace manufacturing environments, is a significant concern, especially with fastener designs that incorporate torque-rated breakaway pieces for easier installation. These breakaway pieces are also known as pintails. Howmet has tooling that can collect loose pintails during installation, but they have small capacities and are not ergonomic for aerospace technicians. Their current need is for a light and ergonomic tool capable of installing a wide variety of Ergo-Tech® fasteners while having a large capacity to collect pintails and improve aerospace manufacturing methods. For this Critical Design Stage, we have finalized a design that allows Pintails to pass through …

2-Axis Solar Panel Tracker, Danica Wong, Oliver Barnaal, Anton Orme

Mechanical Engineering

Solar panels generate energy from sunlight. To do this it’s important that they remain pointed at the sun throughout the day. The Cal Poly Micro Grid Lab runs a class that uses a student made solar panel and tracking mount as an instructional tool. This project is beginning to show signs of wear from outdoor use and is unable to run without constant input due to some significant design flaws. The lab needs a new version of the mount to be made that is significantly more reliable and easier to use.

Edwards Lifesciences: Esheath+ Scoring Automation, Tony Lee Avina, Kirth Hirth, Charith Sunku, Humberto Salazar-Banuelos

Mechanical Engineering

Due to a non-disclosure agreement with our sponsor, Edwards Lifesciences, the contents of the report have been omitted.

Kinetic, Wind-Driven Metal Sculpture, Irene Songhee Han, Aiden Brown Largay, Madeline Vang Xiong

Mechanical Engineering

The Interdisciplinary Senior Design Team “Flying Flora” from Cal Poly’s College of Engineering has been tasked with designing and building a wind-driven dynamic metal sculpture for the San Luis Obispo Botanical Garden. The botanical garden wants to fill a large, centrally located vacant space with a kinetic sculpture to attract and welcome visitors. The final design, as approved by the garden’s directors, features a large metal California poppy below a stained-glass and metal butterfly. The flower rotates smoothly in typical wind conditions, drawing the attention of visitors to the sculpture. The butterfly is stationary, positioned at an angle from the …

Aluminum Boat Rotation Fixture, Kevin W. Heiskell, Nathaniel M. Conway, James S. Knowles, Austin J. Kehl

Mechanical Engineering

Aluminum fishing boats are widely used for various water-based activities, including fishing, transportation, and recreation. Their lightweight construction makes them ideal for maneuverability, particularly in regions like Australia. However, the manufacturing process presents challenges, specifically the need to weld both the interior and exterior seams of the hull. As the boat’s weight increases during assembly, flipping it becomes difficult and potentially hazardous. Traditional methods such as cranes or forklifts are inefficient and pose safety risks. To address this, our team developed a rotating fixture that secures the boat at two connection points, one at the bow and one at the …

How Long Can I Transmit? A Mobility Aware Mmwave-Based Uav Communication Framework, Shawon Mitra

Master’s Dissertations

One primary focus of next generation wireless communication networks is the millimeterwave (mmWave) spectrum, typically considered in the 30 GHz to 300 GHz frequency range. Despite their promise of high data rates, mmWaves su↵ers from severe attenuation while passing through obstacles. Unmanned aerial vehicles (UAVs) have been proposed to o↵set this limitation on account of their additional degrees of freedom, which can be leveraged to provide line of sight (LoS) transmission paths. While some prior works have proposed analytical frameworks to compute the LoS probability for static ground users and a UAV, the same is lacking for mobile users on …

Thermally Perfect Augmentation Of A Supersonic Inlet Design Tool That Uses Method Of Characteristics, Mario V. Guardado

Master's Theses

This work is the first in a series to augment a supersonic air inlet design tool based in Python 3 to incorporate new models that increase the range of applicability of the tool. This effort focuses on improving the thermodynamics model by incorporating a thermally perfect gas model. This tool utilizes method of characteristics to solve the governing equations for an inviscid, irrotational, isentropic, steady, supersonic flow field. Multiple test cases are used to assess the accuracy of all new models. A comparison is made between the original code’s test case for a supersonic inlet at low temperatures to verify …

Reverse Engineering Bring Up And Profiling Of Multi-Fpga Systems, Henry A. Evans

Master's Theses

FPGAs have long been used for prototyping and verifying high-speed digital designs in industry and in academic research. As ASIC designs have grown in complexity and size, prototyping those designs on FPGAs has required multiple FPGAs that sometimes span multiple servers. Western Digital donated multiple FPGA-based systems to Cal Poly in 2023. These servers contain multiple high-end AMD FPGAs that are ideal for prototyping large high-speed digital designs, however the full documentation on how to use the servers and how the servers work was not provided. The servers did not come with any information on how to program the FPGAs, …

Griddle: A Novel Hardware Based Matrix Multiplier Architecture, Seth Kiefer

Master's Theses

Matrix multiplication is a computational cornerstone in modern artificial intelligence and scientific computing, yet general-purpose processors struggle to perform these operations efficiently at scale. This thesis presents Griddle, a novel hardware architecture for matrix multiplication implemented on a Xilinx Artix-7 FPGA. Griddle focuses on flexibility and scalability by adopting a purely iterative approach that supports arbitrarily shaped input matrices without requiring padding or strict dimensional constraints. The architecture uses computational pipelines to execute a multiplication operation. Each pipe consists of a multiplication core and accumulation buffer that compute matrix products in parallel. The multiplication core contains a set of multiplier …

Streamlined Intelligence: Resource-Efficient Machine Learning For 5g Nr V2v Channel Equalization, Jacqueline G. Radding

Master's Theses

As autonomous vehicles continue to evolve, reliable and efficient real-time communication between vehicles is essential for safety and performance. This thesis explores Streamlined Intelligence: Resource Efficient machine learning for 5G NR V2V Channel Equalization, focusing on lightweight random forest decision tree models to address the challenges of channel equalization in 5G New Radio (NR) vehicle to vehicle (V2V) systems. Using orthogonal frequency division multiplexing (OFDM) with QPSK modulation, the study simulates data transmission in nonlinear channels characterized by obstructions, Doppler shifts, and fading. Decision trees are proposed as a computationally efficient alternative to other machine learning methods while being compared …

Experimental Characterization And Finite Element Analysis Of The Effects Of Pitting Corrosion On The Mechanical Properties Of Stainless Steel, Duncan Jay Fure, Long Wang

Master's Theses

Many structures do not fail from poor design, but instead from environmental degradation. Corrosion is one mode whose effects can be diminished, but not eliminated, by employing corrosion resistant materials, such as 304 stainless steel, which are still subject to pitting corrosion. Pitting corrosion is a chemical process of the localized removal of material leaving cavities. Despite the prevalence of pitting corrosion, there has been limited testing conducted of the effect of stress during corrosion. This study conducted accelerated controlled corrosion experiments with and without mechanical loading and various corrosion times. Pit morphology of different conditions was analyzed with statistical …

Low Earth Orbit Drag Sail Degradation Due To Atomic Oxygen And Ultraviolet Radiation, Hannah Rost

Master's Theses

As the orbital debris population increases, so does the risk of collisions with operational spacecraft. In response, the Federal Communications Commission has shortened the deorbit requirement from 25 years to five years. While natural atmospheric decay was sufficient under the previous guideline, many objects with low area to mass ratios can no longer passively comply. Smaller, non-propellant-carrying space objects such as CubeSats lack the ability to maneuver and must rely on alternative deorbit methods. One proposed solution is to deploy a drag sail at end of life to increase atmospheric drag and accelerate orbital decay. However, exposure to atomic oxygen …

In-Situ Defect Detection In Selective Laser Melting Using Convolutional Neural Networks, Ethan Gaigalas

Master's Theses

This thesis develops and trains a convolutional neural network (CNN) to classify defects in metal parts produced by selective laser melting (SLM) using acoustic emission (AE) data. The model successfully identified porosity and standard build layers with high accuracy but consistently struggled to classify lack of fusion (LOF) defects, regardless of input type, normalization, or class count. These results suggest that while AE signals contain distinguishable features for certain defect types, LOF signals may be too subtle or inconsistent for reliable detection. The study addresses the ongoing challenge of in-situ quality monitoring in metal additive manufacturing, where defects like cracks, …

Design And Development Of A Half-Bridge Llc Resonant Converter Laboratory Module, Alyssa Lam

Master's Theses

Resonant DC-DC converters have become a well-known solution in power supplies due to their ability to improve efficiency by utilizing soft-switching techniques. This further has caused a growing interest in industry to use these converters for high-switching-frequency, high-efficiency, and high-power applications such as EV charging stations, photovoltaic systems, battery chargers, etc. One particular resonant topology that has gained popularity in recent years is the LLC resonant converter. Due to the prevalent use of the LLC resonant converter, it is therefore crucial for students preparing for a career path in power electronics to become well-versed in the concept and implementation of …

Coherent Synchronization For Distributed Digital Phased Arrays, Zachary C. Numa

Master's Theses

Distributed digital phased arrays are rising technologies that help enable applications such as search and rescue operations, wireless communication, radar navigation, and military operations, among many others. Due to their improved angular resolution, digital phased arrays offer superior direction-finding capabilities compared to traditional analog phased array systems. However, this improvement comes at the cost of increased complexity—specifically, the need for precise synchronization of phase, time, and frequency across physically separated nodes. Without synchronization, the distributed phased array's gain and direction-of-arrival (DoA) estimations deteriorate significantly.

There are multiple aspects to implementing and synchronizing a non-stationary distributed digital phased array. This research …

Open Source Microgrid Integration, Zachary J. Kwast

Master's Theses

Microgrids are small-scale electrical systems that operate in tandem with a centralized grid to provide power to a smaller group of target devices. These microgrids are used for a wide range of different purposes, which invites the need for a generalized model that can be tweaked for a variety of uses. This document goes over the theory used to design an open source AC and DC microgrid meant for use by anyone. The microgrid is created using a Raspberry Pi that controls two different power converters so that a wide range of voltage and current characteristics can be achieved. These …

Investigation Into Silicone-Silicate Conversion Due To Atomic Oxygen In The Low Earth Orbit Environment, Justin T. Self

Master's Theses

Silicones have been widely used over the years in spacecraft for a variety of functions, but atomic oxygen (AO) exposure in Low Earth Orbit causes a silicate (SiO₂) surface layer to rapidly develop on the silicone which results in a permanent change in its thermal and optical properties. Although this silicone to silicate conversion is known to occur, statistical predictions of layer formation as a function of time on orbit are not found in literature. This thesis utilized optical and scanning electron microscopy, Fourier-Transform Infrared Spectroscopy, diffuse reflectance spectroscopy, and nonlinear regression statistical techniques after RF plasma asher …

Enhancing Autonomous Vehicle Resilience Through Engineering Requirements And Snow-Adaptive Lane Detection, Alexandra Marie Masterson

Masters Theses

This thesis investigates two distinct but interrelated challenges in the development of resilient autonomous vehicle (AV) systems: the formalization of engineering requirements for AV perception subsystems and the enhancement of visual lane detection under snow-covered road conditions. In the first study, field experiments were conducted using a campus-deployed autonomous research vehicle to evaluate the impacts of perception related failures including GPS outages, HD map inconsistencies, and weather interference—on vehicle operation. These findings were used to develop a set of qualitative engineering requirements that promote AV resilience through proactive design. In the second study, a custom snow-focused lane detection dataset was …

Prepare Lora Physical Layer For Testing In Low Earth Orbit On A Cubesat, Sammy Brunton

Electrical Engineering

This project is a collaboration with OWL Integrations, a company that specializes in adaptable, low-cost communication systems. OWL has developed a board specifically designed for space applications called the Space Quacker Advanced Development (SQuAD), which is an adaptation of their existing board called the Quaker Advanced Development (QUAD).

This project focuses on testing the existing SQuAD board design to make sure that it is flight-ready for deployment on Cal Poly CubeSat’s satellite, SAL-E. To achieve this, the project must ensure compatibility with Low Earth Orbit (LEO) conditions by testing the integrated high-power long-range (LoRa) receiver and enhanced hardware to meet …

2024 – 2025 Cal Poly Wind Power Ac-Dc Rectification Subsystem For Collegiate Wind Competition 2025, Ryan Rayos, Annabella Piercey, Alex Liu

Electrical Engineering

This project focuses on the design and development of a bidirectional AC-DC rectification subsystem for a wind energy conversion system (WECS), tailored for the 2025 Collegiate Wind Competition. The subsystem is defined by its core inputs and outputs where it receives AC power from the wind turbine generator and delivers stable DC power to auxiliary electronics and variable loads. Conversely, the system can also accept DC power, such as from wall power, and output AC power to drive the permanent magnet synchronous machine (PMSM) as a motor, overcoming cogging torque and initiating turbine blade rotation. This bidirectional functionality is enabled …

Expeditionary Ocean Power Generator, Ethan Gossard, Julian Steele, Alex Gray, Hunter Herring-Alderete

Electrical Engineering

Point Absorber Wave Energy Converters are currently being explored as a new form of energy harvesting. The Naval Facilities' Expeditionary Ocean Warfare Center (NAVFAC EXWC) has commissioned an interdisciplinary project for students at California Polytechnic State University, San Luis Obispo, to design a prototype Expeditionary Ocean Power Generator (ExOPG) for charging batteries in the ocean.

The Mechanical Engineering team is responsible for assembling the prototype chassis, which converts the vertical bobbing motion of a buoy into kinetic rotational energy that can be used to rotate a generator shaft. They are additionally tasked with isolating the electrical components from the harsh …

From Tarmac To Timetable: A Data-Driven Study Of Airline Delay Performance In Nigeria, Kelechi V. Iwuagwu

Dissertations, Theses, and Capstone Projects

This capstone project investigates the patterns, causes, and impacts of flight delays in the Nigerian aviation sector from January 2024 to January 2025. Utilizing a dataset containing flight details—including scheduled and actual departure/arrival times, routes, and airline information—the study employs advanced data analytics and visualization techniques to uncover critical insights. The research highlights discrepancies between scheduled and actual flight performance, identifies delay patterns across airlines and timeframes, and explores the ripple effects of delays on subsequent flights.

Furthermore, Nigerian passengers frequently express frustrations over flight delays, cancellations, and poor communication from airlines, yet no publicly available data systematically documents these …

Sla Evaluation And Composition In Reconfigurable Cloud-Based Services, Michael Iannelli

Dissertations, Theses, and Capstone Projects

Given the business model of offering data and computing services in a cloud setting, a major question arises: How do the services of one cloud provider compare to those of others? With the ubiquitous use of smartphones and tablets, the ability of a cloud provider to support QoS and client mobility becomes paramount. This research proposes a methodology for evaluating service-level agreements (SLAs) between cloud providers and their consumers, with a particular focus on dynamic SLA composition to adapt to changes in the application requirements and the external environment—such as traffic surges, security threats, or evolving business models.

In one …

Quantifying Harmful Trunk Postures: Inertial Sensor Analysis Of Trunk Angle To Support Low Back Pain Prevention, Elsa E. Bates

Master's Theses

Low back pain is a highly prevalent condition worldwide, impacting up to 80% of individuals at least once in their lifetime. A critical gap in current prevention strategies is the lack of tools to accurately measure trunk posture and movement in real-world environments. Accurate identification of biomechanical risk requires information about movement intensity, duration, and frequency, yet traditional assessment methods rely on self-reporting or visual observation, which are time-consuming and prone to error. To address this gap, a wearable monitoring method, consisting of two Inertial Measurement Units, was designed to quantify risk exposure to the spine by measuring angular position …

Analysis Of The Effects Of Extractor Orientation On The Performance Of An Electrospray System, Hannah Grace Sargent

Masters Theses

In this thesis, a single-emitter porous electrospray thruster was tested at nine different extractor electrode positions. The nine positions were: center, four slightly offset in each cardinal direction, and four significantly offset in each cardinal direction. Slightly offset was defined as ~25% of the distance from the center to the edge of the extractor orifice (~125 ± 2 μm) and significantly offset was defined as ~60% of the distance from the center to the edge of the extractor orifice (~302 ± 2 μm). Three diagnostic measurements were recorded to determine the effect of the extractor electrode position on thruster operation: …

Key Determinants In Electric Vehicle Charging Station Locations, Sania Pirouzi

Theses (2016-Present)

The growing adoption of electric vehicles (EVs) requires metropolitan areas to strategically plan the placement of charging infrastructure to support accessibility, efficiency, and sustainability. This study investigates key determinants for the optimal siting of EV charging stations, using Houston, Texas, as a case study. Through a comprehensive literature review and expert consultation, eight critical criteria were identified: land use type, population density, median income level of residents in the area, vehicle ownership rate in the area, young and middle-aged residents share in the area, flood risk, traffic density and proximity to major roads, and educational attainment of the residents in …

Drop Ceiling Inspection Robot, Kris Chon, Henry Fang, John Hoang, Kevin Zhang

Electrical and Computer Engineering Senior Theses

Electricians face significant health and safety hazards when inspecting drop ceilings, including exposure to dust, asbestos, and the risk of falls. To address these challenges, this project proposes a lightweight, autonomous robot capable of inspecting drop ceilings and assisting with wire tracing tasks—thereby distancing electricians from hazardous environments. The robot employs tread-based mobility to navigate fragile ceiling panels, integrated ultrasonic sensors and bumpers for obstacle avoidance, and an antenna system to detect and follow energized wire signals. Visual feedback is provided to the operator through a real-time video feed over a secure NoMachine interface, with manual and semi-autonomous operation modes …

Electroporation Protocol Development For Cal Poly Cell Therapy Laboratory Courses, Gabrielle Melamed

Biomedical Engineering

Cancer is a heterogeneous disease caused by unchecked cell proliferation. The disease contributed to 9.7 million deaths worldwide in 2022, with hematological malignancies (leukemias, lymphomas, and myelomas) accounting for over 1.4 million deaths in the United States from 1999 to 2020. This thesis focuses on the treatment of these cancers, with an emphasis on non-Hodgkin lymphomas (NHLs). R-CHOP (Rituximab-Cyclophosphamide, Doxorubicin hydrochloride, Oncovin/Vincristine, and Prednisone) is the standard of care first-line treatment for diffuse large B-cell lymphoma (DLBCL), the most common subtype of NHL, and encompasses a mixture of chemotherapy, immunotherapy, and corticosteroids. The R-CHOP regimen cures 50% to 70% patients, …

Biofeedback For Upper Limb Bionics, Arissa Anaya, Adam Moger, Connor Bly, Theodore R. Hughes

Biomedical Engineering

The purpose of this document was to present a senior design project from Cal Poly sponsored by Matt Robinson at the Hanger Clinic in San Luis Obispo to provide biofeedback for users of upper limb protheses. This project focuses on individuals with trans-radial upper limb amputations, including patients with congenital limb deficiencies who use trans-radial prosthesis, who receive very little or no sensory feedback from their prosthetic device. This sensory feedback device was intended to be used as a training tool with a myo-electric hand-like upper limb prosthesis in a clinical setting. This document provides an overview of the different …