Engineering Commons^™

Measured Spectral, Directional Radiative Behavior Of Corrugated Surfaces, Kyle S. Meaker, Ehsan Modfidipour, Matthew R. Jones, Brian D. Iverson

Faculty Publications

Spacecraft thermal control is entirely reliant upon radiative heat transfer with its surroundings for tem- perature regulation. Current methods are often static in nature and do not provide dynamic control of radiative heat transfer. As a result, modern spacecraft thermal control systems are typically ‘cold-biased’ with radiators that are larger than necessary for many operating conditions. Deploying a variable radiator as a thermal control technique in which the projected surface area can be adjusted to provide the appro- priate heat loss for a given condition can reduce unnecessary heat rejection and reduce power require- ments. However, the radiative behavior of …

Investigation Of Electrically Isolated Capacitive Sensing Skins On Concrete To Reduce Structure/Sensor Capacitive Coupling, Emmanuel Ogunniyi, Alexander Vareen, Austin Downey, Simon Laflamme, Jian Li, Caroline Bennett, William Collins, Hongki Jo, Alexander Henderson, Paul Ziehl

Faculty Publications

Damage to bridges can result in partial or complete structural failures, with fatal consequences. Cracks develop in concrete infrastructure from fatigue loading, vibrations, corrosion, or unforeseen structural displacement. Effective long-term monitoring of civil infrastructure can reduce the risk of structural failures and potentially reduce the cost and frequency of inspections. However, deploying structural health monitoring technologies for crack detection on bridges is expensive, especially long-term, due to the density of sensors required to detect, localize, and quantify cracks. Previous research on soft elastomeric capacitors (SECs) has shown their viability for low-cost monitoring of cracks in transportation infrastructure. However, when deployed …

Changes In The Mechanical Performance Of An Ortho-Planar Spring After Aging Tests, Lucas F. L. Santos, Larry L. Howell, Jose J. R. D’Almeida

Faculty Publications

This paper analyzed an ortho-planar spring (OPS) compliant mechanism and evaluated its mechanical performance after hygrothermal and ultraviolet radiation aging tests. The aging analysis performed here addresses the performance of compliant mechanisms after aging processes which can help inform the design of future compliant mechanisms. ASTM D638 tensile test type I samples were also submitted to aging to serve as a comparison for OPS samples. The samples were submitted to three different kinds of aging conditions, namely water immersion, oil immersion, and ultraviolet radiation. In conclusion, tensile samples showed significant statistical changes in Young's modulus and elongation at break, whereas …

Membrane-Enhanced Lamina Emergent Torsional Joints For Surrogate Folds, Guimin Chen, Spencer P. Magleby, Larry L. Howell

Faculty Publications

Lamina emergent compliant mechanisms (including origami-adapted compliant mechanisms) are me- chanical devices that can be fabricated from a planar material (a lamina) and have motion that emerges out of the fabrication plane. Lamina emergent compliant mechanisms often exhibit undesirable para- sitic motions due to the planar fabrication constraint. This work introduces a type of lamina emergent torsion (LET) joint that reduces parasitic motions of lamina emergent mechanisms (LEMs), and presents equations for modeling parasitic motion of LET joints. The membrane joint also makes possible one-way joints that can ensure origami-based mechanisms emerge from their flat state (a change point) into …

Symmetric Equations For Evaluating Maximum Torsion Stress Of Rectangular Beams In Compliant Mechanisms, Guimin Chen, Larry L. Howell

Faculty Publications

There are several design equations available for calculating the torsional compliance and the maximum torsion stress of a rectangular cross-section beam, but most depend on the relative magnitude of the two dimensions of the cross-section (i.e.,the thickness and the width). After reviewing the available equations, two thickness-to-width ratio independent equations that are symmetric with respect to the two dimensions are obtained for evaluating the maximum torsion stress

of rectangular cross-section beams. Based on the resulting equations, outside lamina emergent torsional joints are analyzed and some useful design insights are obtained. These equations, together with the previous work on symmetric equations …

Origami-Inspired Sacrificial Joints For Folding Compliant Mechanisms, Todd G. Nelson, Alex Avila, Larry L. Howell, Just L. Herder, Davood Farhadi Machekposhtic

Faculty Publications

Folding is a manufacturing method which can create complex 3D geometries from flat materi- als and can be particularly useful in cost-sensitive or planar-limited fabrication applications.

This paper introduces compliant mechanisms that employ folding techniques from origami to evolve from a flat material to deployed state. We present origami-inspired sacrificial joints, joints which have mobility during assembly of the mechanism but are rigid in their final position, to create regions of high and low stiffness and the proper alignment of compliant flexures in folded mechanisms. To demonstrate the method we fold steel sheet to create some well-known and complex compliant …

Normalized Coordinate Equations And Energy Method For Predicting Natural Curved-Fold Configurations, Jacob Badger, Todd G. Nelson, Rober J. Lang, Denise M. Halverson, Larry L. Howell

Faculty Publications

Of the many valid configurations that a curved fold may assume, it is of particular interest to identify natural—or lowest energy—configurations that physical models will preferentially assume. We present normalized coordinate equations—equations that relate fold surface properties

to their edge of regression—to simplify curved-fold rela- tionships. An energy method based on these normalized

coordinate equations is developed to identify natural con- figurations of general curved folds. While it has been noted

that natural configurations have nearly planar creases for curved folds, we show that non-planar behavior near the crease ends substantially reduces the energy of a fold.

Origami-Based Design Of Conceal-And-Reveal Systems, Bryce P. Defigueiredo, Kyler A. Tolman, Spencer P. Magleby, Nathan A. Pehrson, Erica Crampton, Larry L. Howell

Faculty Publications

This work introduces a type of motion termed “conceal-and-reveal” which is characterized by a state that protects a payload, a state that exposes the payload, and coupled motions between these two states. As techniques for thick, rigid origami-based engineering designs are being developed, origami is becoming increasingly more

attractive as inspiration for complex systems. This paper proposes a process for designing origami-based conceal- and-reveal systems, which can be generalized to design similar thick, rigid origami-based systems. The process

is demonstrated through the development of three conceal-and-reveal systems that present a luxury product to the consumer. The three designs also confirm …

A Pseudo-Static Model For Dynamic Analysis On Frequency Domain Of Distributed Compliant Mechanisms, Mingxiang Ling, Larry L. Howell, June Cao, Zhou Jiang

Faculty Publications

This paper presents a pseudo-static modeling methodology for dynamic analysis of distributed compliant mechanisms to provide accurate and efficient solutions. First, a dynamic stiffness matrix of the flexible beam is deduced, which has the same definition and a similar form as the traditional static compliance/stiffness matrix but is frequency-dependent. Second, the pseudo-static modeling procedure for the dynamic analysis is implemented in a statics-similar way. Then, all the kinematic, static and dynamic performances of compliant mechanisms can be analyzed based on the pseudo- static model. The superiority of the proposed method is that when it is used for the dynamic modeling …

Regional Stiffness Reduction Using Lamina Emergent Torsional Joints For Flexible Printed Circuit Board Design, Bryce P. Defigueiredo, Brian Dale Russell, Trent K. Zimmerman, Larry L. Howell

Faculty Publications

Flexible printed circuit boards (PCBs) make it possi- ble for engineers to design devices that use space efficiently

and can undergo changes in shape and configuration. How- ever, they also suffer from trade-offs due to non-ideal mate- rial properties. Here, a method is presented that allows en- gineers to introduce regions of flexibility in otherwise rigid

PCB substrates. This method employs geometric features to reduce local stiffness in the PCB, rather than reducing

the global stiffness by material selection. Analytical and fi- nite element models are presented to calculate the maximum

stresses caused by deflection. An example device is produced …

Kinematic/Static Model Of Complex Compliant Mechanisms With Serial-Parallel Substructures: A General Approach, Mingxiang Ling, Junyi Cao, Larry L. Howell

Faculty Publications

Kinematic and static analyses of compliant mechanisms are crucial at the early stage of design, and it can be difficult and laborsome for complex configurations with distributed compliance. In this paper, a general and concise kinematic/static modeling method of flexure-hinge-based compliant mechanisms with arbitrary serial-parallel substructures is presented to provide accurate and efficient solutions by combining the matrix displacement method with the transfer matrix method. The transition between the elemental stiffness matrix and the transfer matrix of the flexure hinge and the flexible beam is straightforward, enabling the condensation of a hybrid serial-parallel substructure into one equivalent element simple. Then, …

A Coupled Source Panel, Actuator Line, And Viscous Vortex Particle Method In An O(N) Scheme, Ryan Anderson, Andrew Ning

Faculty Publications

Wake interactions play a significant role in aerodynamics. However, common modeling approaches are either expensive or lack fidelity, making them unreliable or difficult to use in the design process. The vortex particle method can capture the relevant physics effectively, but imposing boundary conditions with solid surfaces in a computationally efficient way is challenging. We explore two possible methods of imposing solid surface boundary conditions of vortex particle simulations. The first, a novel variation on a pure particle approach, is easy to implement but is moderately expensive, and suffers from some numerical instability. The second, source panels accelerated with a fast …

Aerostructural Predictions Combining Fenics And A Viscous Vortex Particle Method, Ryan Anderson, Andrew Ning, Ru Xiang, Sebastiaan P. C. Van Schie, Mark Sperry, Darshan Sarojini, David Kamensky, John T. Hwang

Faculty Publications

Electric Vertical Takeoff and Landing (eVTOL) aircraft experience complex, unsteady aerodynamic interactions between rotors, wings, and fuselage that can make design difficult. We introduce a new framework for predicting aerostructural interactions. Specifically, we demonstrate the coupling of a finite element solver with Reissner-Mindlin shell theory for computing deflections and a viscous vortex particle for capturing wakes. We perform convergence studies of the aerodynamics and the coupled aerostructural model. Finally, we share some preliminary results of the dynamic aeroelastic response of Uber’s eCRM-002 main wing, and share some qualitative observations.

Sparsity For Gradient-Based Optimization Of Wind Farm Layouts, Benjamin T. Varela, Andrew Ning

Faculty Publications

Optimizing wind farm layouts is an important step in designing an efficient wind farm. Optimizing wind farm layouts is also a difficult task due to computation times increasing with the number of turbines present in the farm. The most computationally expensive part of gradient- based optimization is calculating the gradient. In order to reduce the expense of gradient calculation, we performed a study on the use of sparsity in wind farm layout optimization. This paper presents the findings of the sparsity study and provides a method to use sparsity in wind farm layout optimization. We tested this sparsity method by …

Low-Fidelity Design Optimization And Parameter Sensitivity Analysis Of Tilt-Rotor Evtol Electric Propulsion Systems, Tyler Critchfield, Andrew Ning

Faculty Publications

Urban air mobility requires a multidisciplinary approach to tackle the important chal- lenges facing the design of these aircraft. This work uses low-to-mid fidelity tools to model rotor aerodynamics, blade structures, vehicle aerodynamics, and electric propulsion for a tilt-rotor electric vertical takeoff and landing (eVTOL) aircraft. We use gradient-based design optimization and extensive parameter sensitivity analysis to explore the design space and complex tradeoffs of tilt-rotor distributed electric propulsion systems.

Retention Forces For Drops On Microstructured Superhydrophobic Surfaces, Shaur Humayun, R. Daniel Maynes, Julie Crockett, Brian D. Iverson

Faculty Publications

Accurate models of retention forces between drops and superhydrophobic (SH) surfaces are required to predict drop dynamics on the surface. This retention force is, in turn, useful in modeling heat transfer rates for dropwise condensation on a SH surface. Drop contact angle distribution and base area on SH surfaces are essential factors for predicting retention forces. The present work measures the contact angle distribution and base area shapes of various drop sizes over a wide range of solid fraction for inclined microstructured SH surfaces at the point of drop departure. Base area shape was found to be well approximated using …

Meshless Large Eddy Simulation Of Propeller-Wing Interactions With Reformulated Vortex Particle Method, Eduardo Alvarez, Andrew Ning

Faculty Publications

The vortex particle method (VPM) has gained popularity in recent years due to a growing need to predict complex aerodynamic interactions during preliminary design of electric multirotor aircraft. However, VPM is known to be numerically unstable when vortical structures break down close to the turbulent regime. In recent work, the VPM has been reformulated as a large eddy simulation (LES) in a scheme that is both meshless and numerically stable, without increasing its computational cost. In this study, we build upon this meshless LES scheme to create a solver for interactional aerodynamics. Rotor blades are introduced through an actuator line …

Uav Rapidly-Deployable Stage Sensor With Electro-Permanent Magnet Docking Mechanism For Flood Monitoring In Undersampled Watersheds, Corinne A, Smith, Joud Satme, Jacob Martin, Austin Downey, Nikolaos Vitzilaios, Jasim Imran

Faculty Publications

The availability of historical flood data is vital in recognizing weather-related trends and outlining necessary precautions for at-risk communities. Flood frequency, magnitude, endurance, and volume are traditionally recorded using established streamgages; however, the material and installation costs allow only a few streamgages in a region, which yield a narrow data selection. In particular, stage, the vertical water height in a water body, is an important parameter in determining flood trends. This work investigates a low-cost, compact, rapidly-deployable alternative to traditional stage sensors that will allow for denser sampling within a watershed and a more detailed record of flood events. The …

Reliable Mode Tracking For Gradient-Based Optimization With Dynamic Stability Constraints, Taylor Mcdonnell, Andrew Ning

Faculty Publications

In order to construct mode-specific flutter constraints for use in gradient-based multidisciplinary design optimization frameworks, mode tracking must be used to associate the current iteration's modes with the modes corresponding to each constraint function. Existing mode tracking methods, however, do not provide a method by which to ensure the accuracy of mode associations, making them unsuitable for use in situations where obtaining correct mode associations is critical. To remedy this issue, a new mode tracking method is presented which incorporates backtracking logic in order to maintain an arbitrarily high degree of confidence in mode correlations during gradient-based optimization and/or during …

Reliability Study Of A New Electromechanical Device Designed To Measure The Relative Dorsal Mobility Of The First Ray Of The Foot, Philippe Passeraub

Faculty Publications

Introduction: A new electromechanical instrument has been developed to measure relative dorsal mobility of the first ray in an objective and reliable way by simulating ground reaction forces during gait. This device equally applies a standardized, electronically controlled, and precise force under the first metatarsal head M1 as well as under the heads of the lesser metatarsals M2 to M5. The relative dorsal mobility between these two bearings is then measured. The purpose of this study is to assess the intra- and inter-examiners reliabilities of the measurements obtained with this device. Methods: The protocol included two examiners and 36 feet …

Impact Of Zirconia Slurry In Steel Powder On Melt Pool Characteristics In Laser Powder Bed Fusion, Taylor Davis, Tracy W. Nelson, Nathan B. Crane

Faculty Publications

Purpose – dding dopants to a powder bed could be a cost-effective method for spatially varying the material properties in laser powder bed fusion (LPBF) or for evaluating new materials and processing relationships. However, these additions may impact the selection of processing parameters. Furthermore, these impacts may be different when depositing nanoparticles into the powder bed than when the same composition is incorporated into the powder particles as by ball milling of powders or mixing similarly sized powders. This study aims to measure the changes in the single bead characteristics with laser power, laser scan speed, laser spot size and …

A Novel Self-Assembled Cobalt-Free Perovskite Composite Cathode With Triple-Conduction For Intermediate Proton-Conducting Solid Oxide Fuel Cells, Hua Tong, Min Fu, Yang Yang, Fanglin Chen, Zetian Tao

Faculty Publications

A traditional composite cathode for proton-conducting solid oxide fuel cells (H-SOFCs) is typically obtained by mixing cathode materials and proton conducting electrolyte of BaCe_0.7Y_0.2Z_r0.1O_3–δ (BZCY), providing chemical and thermal compatibility with the electrolyte. Here, a series of triple-conducing and cobalt-free iron-based perovskites as cathodes for H-SOFCs is reported. Specifically, BaCe_xFe_1–xO_3–δ (x = 0.36, 0.43, and 0.50) shows various contents of two single phase perovskites with an in situ heterojunction structure as well as triple conductivity by tailoring the Ce/Fe ratios. The cell performance with the optimized BaCe_{0.36 …}

Influence Of Nano-Sized Sic On The Laser Powder Bed Fusion Of Molybdenum, Nathan E. Ellsworth, Ryan A. Kemnitz, Cayla C. Eckley, Brianna M. Sexton, Cynthia T. Bowers, Joshua R. Machacek, Larry W. Burggraf

Faculty Publications

Consolidation of pure molybdenum through laser powder bed fusion and other additive manufacturing techniques is complicated by a high melting temperature, thermal conductivity and ductile-to-brittle transition temperature. Nano-sized SiC particles (0.1 wt%) were homogeneously mixed with molybdenum powder and the printing characteristics, chemical composition, microstructure, mechanical properties were compared to pure molybdenum for scan speeds of 100, 200, 400, and 800 mm/s. The addition of SiC improved the optically determined density and flexural strength at 400 mm/s by 92% and 80%, respectively. The oxygen content was reduced by an average of 52% over the four scan speeds analyzed. Two mechanisms …

Effects Of Rotor-Airframe Interaction On The Aeromechanics And Wake Of A Quadcopter In Forward Flight, Denis-Gabriel Caprace, Andrew Ning, Philippe Chatelain, Grégoire Winckelmans

Faculty Publications

From small drones to large Urban Air Mobility vehicles, the market of vertical take-off and landing (VTOL) aircraft is currently booming. Modern VTOL designs feature a variety of configurations involving rotors, lifting surfaces and bluff bodies. The resulting aerodynamics are highly impacted by the interactions between those components and their wakes. This has consequences on the aircraft performance and on the downstream wake. Studying the effects of those interactions through CFD can inform the development of cheaper numerical models. In this work, we focus on the interaction between rotors and bluff bodies based on the example of a generic quadcopter …

Trade-Off Characterization Between Social And Environmental Impacts Using Agent-Based Models And Life-Cycle Assessment, Joseph C. Leichty, Christopher S. Mabey, Christopher A. Mattson, John L. Salmon, Jason Weaver

Faculty Publications

Meeting the UN’s sustainable development goals requires designers and engineers to solve multi-objective optimization problems involving trade-offs between social, environmental, and economic impacts. This paper presents an approach for designers and engineers to quantify the social and environmental impacts of a product at a population-level and then perform a trade-off analysis between those impacts. In the approach, designers and engineers define the attributes of the product as well as the materials and processes used in the product’s life cycle. Agent-Based Modeling (ABM) tools that have been developed to model the social impacts of products are combined with Life- Cycle Assessment …

A Comparison Of Layer Deposition And Open Molding Of Petg By Fused Pellet Fabrication In An Additive Manufacturing System, Alex Gibson, Jason Weaver

Faculty Publications

Additive manufacturing continues to offer new possibilities in both production and economics. The industry has quickly adopted it to rapidly produce parts that would be difficult or cost preventative otherwise. Recent innovation has expanded its capabilities, however there are still significant limitations. Most AM processes are restricted by materials available, in producing large parts, or by not achieving material deposition speeds to make certain products feasible. In addition, tight tolerances for features and surfaces cannot be produced without substantial post processing. High-speed Fused Pellet Fabrication (FPF) in combination with Hybrid Manufacturing (HM) offers expanded capabilities as additive and subtractive process …

Optimizing Build Plate Adhesion Of Polymers In Fused Granule Fabrication Processes, Alex Schroeder, Jason Weaver

Faculty Publications

Perhaps the most crucial element of fused granule fabrication (FGF) is material adhesion; in order to achieve a successful product, the material being printed must adhere to the build plate. For optimal products, the material should only adhere to the build plate until the print is complete, then be easily removable. This paper examines the effects of different build plates, environments, and bonding agents on material adhesion during the FGF process in a CNC mill machine. The force to remove polycarbonate (PC) and polypropylene (PP) from build plates was tested with various bonding agents. Except in one case, the adhesive …

Optimization Of Solar-Coal Hybridization For Low Solar Augmentation, Aaron T. Bame, Joseph Furner, Ian Hoag, Kasra Mohammadi, Kody Powell, Brian D. Iverson

Faculty Publications

This work presents a process to determine the preliminary optimal configuration of a concentrating solar power-coal hybrid power plant with low solar augmentation, and is demonstrated on a regenerative steam Rankine cycle coal power plant in Castle Dale, UT, USA (average DNI of 542 W m⁻²). A representative plant model is developed and validated against published data for a coal power plant. The simplifications that lead to the representative model from a coal power plant model include combining multiple feedwater heaters, combining turbines, and using a mass-average calculation for extraction steam properties. Comparing net power generation and boiler …

Structural Health Monitoring Of Fatigue Cracks For Steel Bridges With Wireless Large-Area Strain Sensors, Sdiq Anwar Taher, Jian Li, Jong-Hyun Jeong, Simon Laflamme, Hongki Jo, Caroline Bennett, William N. Collins, Austin Downey

Faculty Publications

This paper presents a field implementation of the structural health monitoring (SHM) of fatigue cracks for steel bridge structures. Steel bridges experience fatigue cracks under repetitive traffic loading, which pose great threats to their structural integrity and can lead to catastrophic failures. Currently, accurate and reliable fatigue crack monitoring for the safety assessment of bridges is still a difficult task. On the other hand, wireless smart sensors have achieved great success in global SHM by enabling long-term modal identifications of civil structures. However, long-term field monitoring of localized damage such as fatigue cracks has been limited due to the lack …

Illustrative Application Of The Nth-Order Comprehensive Adjoint Sensitivity Analysis Methodology For Nonlinear Systems To The Nordheim–Fuchs Reactor Dynamics/Safety Model, Dan Gabriel Cacuci

Faculty Publications

The application of the recently developed “nth-order comprehensive sensitivity analysis methodology for nonlinear systems” (abbreviated as “nth-CASAM-N”) has been previously illustrated on paradigm nonlinear space-dependent problems. To complement these illustrative applications, this work illustrates the application of the nth-CASAM-N to a paradigm nonlinear time-dependent model chosen from the field of reactor dynamics/safety, namely the well-known Nordheim–Fuchs model. This phenomenological model describes a short-time self-limiting power transient in a nuclear reactor system having a negative temperature coefficient in which a large amount of reactivity is suddenly inserted, either intentionally or by accident. This model is sufficiently complex to demonstrate all the …