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Mechanical and Aerospace Engineering Faculty Research & Creative Works

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Full-Text Articles in Engineering

Modeling Of Powder Bed Processing -- A Review, Aaron Flood, Frank W. Liou Aug 2015

Modeling Of Powder Bed Processing -- A Review, Aaron Flood, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Many models have been developed to model powder beds and these methods can be implemented to model a powder bed for Selective Laser Sintering, Selective Laser Melting and any other technique of additive manufacturing which uses powder beds. Two of the main systems are the Discrete Element Method (DEM) and the Geometric Method. The purpose of this paper is to analyze each of the methods. It will first highlight how each of the models creates the powder bed. The next aspect reviewed is the computational time and its causes. And lastly, each of the methods will be examined for their …


Solid Freeform Fabrication Of Transparent Fused Quartz Using A Filament Fed Process, J. Luo, L. J. Gilbert, C. Qu, B. Morrow, Douglas A. Bristow, Robert G. Landers, J. Goldstein, A. Urbas, Edward C. Kinzel Aug 2015

Solid Freeform Fabrication Of Transparent Fused Quartz Using A Filament Fed Process, J. Luo, L. J. Gilbert, C. Qu, B. Morrow, Douglas A. Bristow, Robert G. Landers, J. Goldstein, A. Urbas, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Glass is a critical material for many scientific and engineering applications including optics, communications, electronics, and hermetic seals. Despite this technological relevance, there has been minimal research toward Additive Manufacturing (AM) of glass, particularly optically transparent glass. Additive Manufacturing of transparent glass offers potential advantages for lower processing costs for small production volumes, increased design freedom, and the ability to locally vary the optical properties of the part. Compared to common soda lime glass, fused quartz is better for AM since it has lower thermal expansion and higher index homogeneity. This paper presents a study of additive manufacturing of transparent …


Dc-Gain Layer-To-Layer Stability Criterion In Laser Metal Deposition Processes, Patrick M. Sammons, Douglas A. Bristow, Robert G. Landers Aug 2015

Dc-Gain Layer-To-Layer Stability Criterion In Laser Metal Deposition Processes, Patrick M. Sammons, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In Laser Metal Deposition (LMD), a blown powder metal additive manufacturing process, functional metal parts are fabricated in a layer-by-layer fashion. In addition to the in-layer dynamics, which describe how the process evolves within a given layer, the additive-fabrication property of LMD creates a second set of dynamics which describe how the process evolves from layer-to-layer. While these dynamics, termed layer-to-layer dynamics, are coupled with both the in-layer dynamics and the process operating conditions, they are not widely considered in the modeling, process planning, or process control of LMD operations. Because of this, seemingly valid choices for process parameters can …


Performance Metric For Powder Feeder Systems In Additive Manufacturing, Venkata Sivaram Bitragunta, Todd E. Sparks, Frank W. Liou Aug 2015

Performance Metric For Powder Feeder Systems In Additive Manufacturing, Venkata Sivaram Bitragunta, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In blown powder Direct Metal Deposition (DMD) process, parts are built by adding metal powder on the melt pool created by the laser system. At low feed rates powder feeder systems have perturbations. The study focused on relationship between the perturbation frequencies by inherent powder feeder designs and its impact on deposition quality. Performance metric determine the relation between perturbations in the powder flow and quality of the deposit. To determine performance metric, various powder feeder designs were analyzed. Perturbation frequencies were introduced to the disk feeder design. The quality of the deposit was determined by the surface roughness of …


Parameter Determination And Experimental Validation Of A Wire Feed Additive Manufacturing Model, Kannan Suresh Kumar, Todd E. Sparks, Frank W. Liou Aug 2015

Parameter Determination And Experimental Validation Of A Wire Feed Additive Manufacturing Model, Kannan Suresh Kumar, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser metal deposition with wire feed is one of the additive manufacturing methods with great scope and robustness. Process parameters plays an important role in controlling the process and obtaining an ideal manufactured part. Simulations tools are highly essential in determining the ideal parameters and melt pool conditions. The current work is a transient 3D model of wire feed additive manufacturing which realizes the heat transfer and fluid flow behavior of the process with varying laser power and power density. The model was programmed in Python and a 1 KW Gaussian beam fiber laser was used to conduct experiments. The …


Depth Of Cut Monitoring For Hybrid Manufacturing Using Acoustic Emission Sensor, Haythem Gaja, Frank W. Liou Aug 2015

Depth Of Cut Monitoring For Hybrid Manufacturing Using Acoustic Emission Sensor, Haythem Gaja, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser Metal Deposition LMD is a hybrid manufacturing process consist of a laser deposition system combined with a 5-axis CNC milling system. During laser deposition many parameters and their interaction affect the dimensional accuracy of the part produced, powder flow rate, laser power and travel speed are some of these parameters. Sensing the acoustic emission during milling marching gives feedback information regarding depth of metal being cut subsequent part dimensions, if an error in dimensions is found certain actions, such as remaching, close loop control, or laser remelting can be carried out to correct it. Thus a reliable hybrid manufacturing …


Methods Of Extrusion On Demand For High Solids Loading Ceramic Paste In Freeform Extrusion Fabrication, Wenbin Li, Amir Ghazanfari, Ming-Chuan Leu, Robert G. Landers Aug 2015

Methods Of Extrusion On Demand For High Solids Loading Ceramic Paste In Freeform Extrusion Fabrication, Wenbin Li, Amir Ghazanfari, Ming-Chuan Leu, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Fabrication of highly dense parts with complex geometry by paste-extrusion-based solid freeform fabrication processes requires a precise control of the extrusion flow rate to dispense material on demand, which is often referred as Extrusion-On-Demand (EOD). The extrusion process for aqueous ceramic pastes is complex and difficult to control due to their non-Newtonian behavior, compressibility and inhomogeneity. In this study, three methods of EOD (based on ram extruder, needle valve, and auger valve) are introduced and investigated for the extrusion of high solids loading (i.e., > 50%, volumetric) aqueous alumina paste. Optimal extrusion process parameters for these methods are determined through printing …


Planning Freeform Extrusion Fabrication Processes With Consideration Of Horizontal Staircase Effect, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Robert G. Landers Aug 2015

Planning Freeform Extrusion Fabrication Processes With Consideration Of Horizontal Staircase Effect, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An algorithm has been developed to estimate the “horizontal” staircase effect and a technique is proposed to reduce this type of geometrical error for freeform extrusion fabrication processes of 3D “solid” parts. The adaptive rastering technique, proposed in this paper, analyzes the geometry of each layer and changes the width of each line of the raster adaptively in order to reduce the staircase error and increase the productivity simultaneously. For each line, the maximum width that results in a staircase error smaller than a predefined threshold is determined for decreasing the fabrication time or increasing the dimensional accuracy, or both. …


A Framework For Large Scale Fused Pellet Modeling (Fpm) By An Industry Robot, Zhiyuan Wang, Renwei Liu, Todd E. Sparks, Frank W. Liou Aug 2015

A Framework For Large Scale Fused Pellet Modeling (Fpm) By An Industry Robot, Zhiyuan Wang, Renwei Liu, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Fused pellet modeling (FPM) is an important method in additive manufacturing technology, where granular material is used instead of filaments. In FPM, prototypes are constructed by the sequential deposition of material layers. As the size of the part increases, the problem of long build times and part deformation becomes critical. In this paper, methods for eliminating the void density during deposition and accuracy control principles for large scale FPM processes are studied. By analyzing the ab initio principles of this process, a mini extruder with variable pitch and progressive diameter screw for the large scale fused deposition is proposed. Based …


Consensus With Reduced Communication Links Via Relative Neighboring Velocity Information, Gerardo De La Torre, Tansel Yucelen Jul 2015

Consensus With Reduced Communication Links Via Relative Neighboring Velocity Information, Gerardo De La Torre, Tansel Yucelen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, a consensus protocol is introduced to virtually manipulate the communication topology of a given networked multiagent system - without adding physical edges to the graph. The proposed protocol achieves this objective by utilizing not only neighboring agents' relative position information but also their possibly delayed velocity information. It is shown that the stability of the proposed framework is not dependent on the possible time delay present in the neighboring velocity information. In addition, it is formally proven that utilization of the proposed consensus protocol is equivalent to the addition of virtual communication links in a standard consensus …


Adaptive Control With Nonlinear Reference Systems, Tansel Yucelen, Benjamin Gruenwald, Jonathan A. Muse, Gerardo De La Torre Jul 2015

Adaptive Control With Nonlinear Reference Systems, Tansel Yucelen, Benjamin Gruenwald, Jonathan A. Muse, Gerardo De La Torre

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Although reference systems with linear dynamics are common in the adaptive control literature, they can lead to limitations on the achievable closed-loop dynamical system performance. This is due to the fact that linear reference systems can only approximate the desired closed-loop behavior of nonlinear dynamical systems in narrow regions of the state-space. In this paper, we study a new adaptive control architecture for uncertain dynamical systems based on a nonlinear reference system. It is shown that the system error between the uncertain dynamical system and the nonlinear reference system asymptotically vanishes in steady-state, and its performance is guaranteed during the …


Exploitation Of Heterogeneity In Distributed Sensing: An Active-Passive Networked Multiagent Systems Approach, John Daniel Peterson, Tansel Yucelen, Girish Chowdhary, Suresh Kannan Jul 2015

Exploitation Of Heterogeneity In Distributed Sensing: An Active-Passive Networked Multiagent Systems Approach, John Daniel Peterson, Tansel Yucelen, Girish Chowdhary, Suresh Kannan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Most distributed sensing methods assume that the expected value of sensed information is same for all agents - ignoring differences in sensor capabilities due to, for example, environmental factors and sensors' quality and condition. In this paper, we present a distributed sensing framework to exploit heterogeneity in information provided about a dynamic environment using an active-passive networked multiagent systems approach. Specifically, this approach consists of agents subject to exogenous inputs (active agents) and agents without any inputs (passive agents). In addition, if an active agent senses a quantity accurately (resp., not accurately), then it is weighted high (resp., low) in …


Analysis And Design Of Adaptive Control Systems With Unmodeled Input Dynamics Via Multiobjective Convex Optimization, Mario Luca Fravolini, Tansel Yucelen, Jonathan Muse, Paolo Valigi Jul 2015

Analysis And Design Of Adaptive Control Systems With Unmodeled Input Dynamics Via Multiobjective Convex Optimization, Mario Luca Fravolini, Tansel Yucelen, Jonathan Muse, Paolo Valigi

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A challenging problem for adaptive control systems is the accurate characterization of the transient response in the presence of dynamic uncertainties such as a partially known actuator. Considering an actuator modelled as a first order filter with an uncertain control effectiveness and using a projection mechanism for parameters adaptation, we show that the tracking error dynamics behaves as a linear system perturbed by bounded uncertainties. This brings the advantage that the stability analysis can be cast in terms of LMIs so that convex optimization tools can be used for analysis and design. In this framework we propose a mixed linear/adaptive …


Aluminum Plasmonic Metamaterials For Structural Color Printing, F. Cheng, Jie Gao, L. Stan, D. Rosenmann, D. Czaplewski, Xiaodong Yang Jun 2015

Aluminum Plasmonic Metamaterials For Structural Color Printing, F. Cheng, Jie Gao, L. Stan, D. Rosenmann, D. Czaplewski, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Real-Time Monitoring Of Laser Powder Bed Fusion Process Using High-Speed X-Ray Imaging And Diffraction, C. Zhao, K. Fezzaa, R. W. Cunningham, H. Wen, F. De Carlo, Lianyi Chen, A. D. Rollett, T. Sun Jun 2015

Real-Time Monitoring Of Laser Powder Bed Fusion Process Using High-Speed X-Ray Imaging And Diffraction, C. Zhao, K. Fezzaa, R. W. Cunningham, H. Wen, F. De Carlo, Lianyi Chen, A. D. Rollett, T. Sun

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Structural Color Printing Based On Plasmonic Metasurfaces Of Perfect Light Absorption, F. Cheng, Jie Gao, T. S. Luk, Xiaodong Yang Jun 2015

Structural Color Printing Based On Plasmonic Metasurfaces Of Perfect Light Absorption, F. Cheng, Jie Gao, T. S. Luk, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Slip Length Crossover On A Graphene Surface, Zhi Liang, Pawel Keblinski Apr 2015

Slip Length Crossover On A Graphene Surface, Zhi Liang, Pawel Keblinski

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Using Equilibrium and Non-Equilibrium Molecular Dynamics Simulations, We Study the Flow of Argon Fluid above the Critical Temperature in a Planar Nanochannel Delimited by Graphene Walls. We Observe that, as a Function of Pressure, the Slip Length First Decreases Due to the Decreasing Mean Free Path of Gas Molecules, Reaches the Minimum Value When the Pressure is Close to the Critical Pressure, and Then Increases with Further Increase in Pressure. We Demonstrate that the Slip Length Increase at High Pressures is Due to the Fact that the Viscosity of Fluid Increases Much Faster with Pressure Than the Friction Coefficient between …


Control Of Fluid Dynamics By Nanoparticles In Laser Melting, Chao Ma, Lianyi Chen, Jiaquan Xu, Jingzhou Zhao, Xiaochun Li Mar 2015

Control Of Fluid Dynamics By Nanoparticles In Laser Melting, Chao Ma, Lianyi Chen, Jiaquan Xu, Jingzhou Zhao, Xiaochun Li

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Effective control of fluid dynamics is of remarkable scientific and practical significance. It is hypothesized that nanoparticles could offer a novel means to control fluid dynamics. In this study, laser melting was used to investigate the feasibility of tuning fluid dynamics by nanoparticles and possibly breaking existing limits of conventional laser processing techniques. Alumina nanoparticles reinforced nickel samples, fabricated through electrocodeposition, were used for laser melting experiments. Since the melt pool surface is controlled by the fluid dynamics, surface topographies were carefully studied to reveal the nanoparticle effect on the fluid dynamics. Characterizations of surface topographies and microstructures of pure …


An Interoperable System For Automated Diagnosis Of Cardiac Abnormalities From Electrocardiogram Data, Thidarat Tinnakornsrisuphap, Richard E. Billo Mar 2015

An Interoperable System For Automated Diagnosis Of Cardiac Abnormalities From Electrocardiogram Data, Thidarat Tinnakornsrisuphap, Richard E. Billo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electrocardiogram (ECG) data are stored and analyzed in different formats, devices, and computer platforms. As a result, ECG data from different monitoring devices cannot be displayed unless the user has access to the proprietary software of each particular device. This research describes an ontology and encoding for representation of ECG data that allows open exchange and display of ECG data in a web browser. The ontology is based on the Health Level Seven (HL7) medical device communication standard. It integrates ECG waveform data, HL7 standard ECG data descriptions, and cardiac diagnosis rules, providing a capability to both represent ECG waveforms …


Effect Of A Dc Preionization Source On Energy Deposition In A Pulsed Inductive Plasma, Ryan A. Pahl, Joshua L. Rovey Jan 2015

Effect Of A Dc Preionization Source On Energy Deposition In A Pulsed Inductive Plasma, Ryan A. Pahl, Joshua L. Rovey

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Time-Resolved Argon Theta-Pinch Plasma Properties By Line Ratio Method With Collisional-Radiative Model, Warner C. Meeks, Joshua L. Rovey Jan 2015

Time-Resolved Argon Theta-Pinch Plasma Properties By Line Ratio Method With Collisional-Radiative Model, Warner C. Meeks, Joshua L. Rovey

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Damage Characteristics In 3d Stitched Composites With Various Stitch Parameters Under In-Plane Tension, Arief Yudhanto, Gilles Lubineau, Isaac Aguilar Ventura, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi Jan 2015

Damage Characteristics In 3d Stitched Composites With Various Stitch Parameters Under In-Plane Tension, Arief Yudhanto, Gilles Lubineau, Isaac Aguilar Ventura, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Three-dimensional (3D) reinforcement by stitching is effective in improving the impact resistance of composites. Stitching, however, adversely affects the composite's in-plane mechanical responses, and alters its damage mechanisms due to stitch-induced irregularities. We experimentally investigate the effect of two important stitch parameters, stitch density and thread diameter, on the damage characteristics of 3D stitched multidirectional composites under in-plane tension using X-ray radiography, X-ray micro-computed tomography and digital image correlation (DIC). Our study shows that composites stitched with thicker thread exhibit improved tensile strength due to effective hindrance of edge-delamination. We also found that stitch thread affects damage behaviors. A higher …


Electrospray Of An Energetic Ionic Liquid Monopropellant For Multi-Mode Micropropulsion Applications, Steven P. Berg, Joshua L. Rovey, Benjamin D. Prince, Shawn W. Miller, Raymond J. Bemish Jan 2015

Electrospray Of An Energetic Ionic Liquid Monopropellant For Multi-Mode Micropropulsion Applications, Steven P. Berg, Joshua L. Rovey, Benjamin D. Prince, Shawn W. Miller, Raymond J. Bemish

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The multi-mode chemical-electric propulsion capable energetic ionic liquid propellant [Emim][EtSO4]-HAN is electro sprayed in a 100 µm capillary emitter to test the electric-mode performance of the propellant. The ionic liquid exhibits stable electrospray emission in both cation and anion extraction modes at a nominal extraction voltage of 3400 V. Near field measurements of current and mass flow rate distribution are taken at flow rates from 0.19 nL/s to 3.06 nL/s. Total emission current, as measured by Faraday cup and integrated, increases from 754 nA to 3195 nA for cation emission and from 552 nA to 2012 nA for anion emission. …


Performance Oriented Adaptive Architectures With Guaranteed Bounds, Benjamin Gruenwald, Tansel Yucelen, Mario Fravolini Jan 2015

Performance Oriented Adaptive Architectures With Guaranteed Bounds, Benjamin Gruenwald, Tansel Yucelen, Mario Fravolini

Mechanical and Aerospace Engineering Faculty Research & Creative Works

While adaptive control has been used in numerous applications to achieve given system stabilization or command following criteria, the ability to obtain a predictable transient performance is a challenging problem when there is no a priori knowledge about system uncertainties (e.g., their upper bounds and/or domains). In order to address this problem, a new method is presented in [1, 2] utilizing artificial basis functions in the update law of an adaptive control design. This approach is predicated on a gradient minimization procedure and achieves a predictable transient performance without inducing oscillations in the system response as the constant gain due …


Directional Thermal Emission From A Leaky-Wave Frequency-Selective Surface, Edward C. Kinzel, J. C. Ginn, L. A. Florence, B. A. Lail, G. D. Boreman Jan 2015

Directional Thermal Emission From A Leaky-Wave Frequency-Selective Surface, Edward C. Kinzel, J. C. Ginn, L. A. Florence, B. A. Lail, G. D. Boreman

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Stochastic Interdigitation As A Toughening Mechanism At The Interface Between Tendon And Bone, Y. Hu, Victor Birman, A. Demyier-Black, A. G. Schwartz, S. Thomopoulos, G. M. Genin Jan 2015

Stochastic Interdigitation As A Toughening Mechanism At The Interface Between Tendon And Bone, Y. Hu, Victor Birman, A. Demyier-Black, A. G. Schwartz, S. Thomopoulos, G. M. Genin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Numerical Simulations Of Surface Charging At The Lunar Terminator, Daoru Frank Han, Joseph J. Wang Jan 2015

Numerical Simulations Of Surface Charging At The Lunar Terminator, Daoru Frank Han, Joseph J. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A full-particle particle-in-cell (PIC) simulation model is developed to perform fully-kinetic simulations of surface-plasma interactions at the lunar terminator region. This model uses a non-homogeneous immersed-finite-element (IFE) solver to calculate the electric field discontinuity (flux jump) at the plasma-surface interface and surface charging for realistic lunar surface terrain. The simulation includes all plasma species, including the solar wind electrons and ions, as well as photoelectrons with real proton-to-electron mass ratio so the kinetic properties in the mesothermal flow are resolved. We present simulation results of surface charging around a lunar hill at the lunar terminator region.


Fano Resonances Realized In Thz Metamaterials Composed Of Continuous Metallic Wires And Split Ring Resonators, Z. Li, S. Cakmakyapan, B. Butun, C. Daskalaki, S. Tzortzakis, Xiaodong Yang, E. Ozbay Nov 2014

Fano Resonances Realized In Thz Metamaterials Composed Of Continuous Metallic Wires And Split Ring Resonators, Z. Li, S. Cakmakyapan, B. Butun, C. Daskalaki, S. Tzortzakis, Xiaodong Yang, E. Ozbay

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Modeling Of Thermal And Mechanical Behavior Of Zrb₂-Sic Ceramic After High Temperature Oxidation, Jun Wei, Lokeswarappa R. Dharani, K. Chandrashekhara, Greg Hilmas, William Fahrenholtz Nov 2014

Modeling Of Thermal And Mechanical Behavior Of Zrb₂-Sic Ceramic After High Temperature Oxidation, Jun Wei, Lokeswarappa R. Dharani, K. Chandrashekhara, Greg Hilmas, William Fahrenholtz

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Solid Waste As Renewable Source Of Energy: Current And Future Possibility In Libya, Tarek A. Hamad, Abdulhakim A. Agll, Yousif M. Hamad, John W. Sheffield Nov 2014

Solid Waste As Renewable Source Of Energy: Current And Future Possibility In Libya, Tarek A. Hamad, Abdulhakim A. Agll, Yousif M. Hamad, John W. Sheffield

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Solid waste holds the greatest potential as biomass source in Libya. The rapid expansion of industry has led to increased urbanization and growing population. These factors have dramatically increased the amount of MSW (municipal solid waste) generated in Libya. However, issues related to environmentally sound MSW management - including waste decrease and clearance - have not been addressed sufficiently. This study presents an overview on solid waste that can be used as a source of bioenergy in Libya including MSW, ISW (industrial solid waste), and HSW (health care wastes) as biomass sources. The management of solid waste and valorization is …