Engineering Commons^™

Partially Reprapable Automated Open Source Bag Valve Mask-Based Ventilator, Aliaksei Petsiuk, Nagendra G. Tanikella, Samantha Dertinger, Adam Pringle, Shane Oberloier, Joshua M. Pearce

Michigan Tech Publications, Part 1

This study describes the development of a simple and easy-to-build portable automated bag valve mask (BVM) compression system, which, during acute shortages and supply chain disruptions can serve as a temporary emergency ventilator. The resuscitation system is based on the Arduino controller with a real-time operating system installed on a largely RepRap 3-D printable parametric component-based structure. The cost of the materials for the system is under $170, which makes it affordable for replication by makers around the world. The device provides a controlled breathing mode with tidal volumes from 100 to 800 mL, breathing rates from 5 to 40 …

Hydrologic Impacts And Trade-Offs Associated With Developing Oil Palm For Bioenergy In Tabasco, Mexico, Azad Heidari, Alex Mayer, David Watkins, María Mercedes Castillo

Michigan Tech Publications, Part 1

Study region: Oil palm cultivation has rapidly expanded worldwide due to demands for food oils and the potential for liquid fuel production. However, there is a scarcity of research on the hydrologic impacts of oil palm plantations at a watershed scale, especially in Latin America. We focus on a watershed typical of intensive palm oil production in Tabasco, Mexico. Study focus: A Soil and Water Assessment Tool model was calibrated to simulate long-term streamflow in the study watershed. The plant growth module was calibrated for leaf area index (LAI) and fruit yield simulations. Oil palm development scenarios were simulated to …

Economic Savings For Scientific Free And Open Source Technology: A Review, Joshua M. Pearce

Michigan Tech Publications, Part 1

Both the free and open source software (FOSS) as well as the distributed digital manufacturing of free and open source hardware (FOSH) has shown particular promise among scientists for developing custom scientific tools. Early research found substantial economic savings for these technologies, but as the open source design paradigm has grown by orders of magnitude it is possible that the savings observed in the early work was isolated to special cases. Today there are examples of open source technology for science in the vast majority of disciplines and several resources dedicated specifically to publishing them. Do the tremendous economic savings …

Open Source Arc Analyzer: Multi-Sensor Monitoring Of Wire Arc Additive Manufacturing, Adam M. Pringle, Shane Oberloier, Aliaksei Petsiuk, Paul G. Sanders, Joshua M. Pearce

Michigan Tech Publications, Part 1

Low-cost high-resolution metal 3-D printing remains elusive for the scientific community. Low-cost gas metal arc wire (GMAW)-based 3-D printing enables wire arc additive manufacturing (WAAM) for near net shape applications, but has limited resolution due to the complexities of the arcing process. To begin to monitor and thus control these complexities, the initial designs of the open source GMAW 3-D printer have evolved to include current and voltage monitoring. Building on this prior work, in this study, the design, fabrication and use of the open source arc analyzer is described. The arc analyzer is a multi-sensor monitoring system for quantifying …

Mechanical Properties Of Direct Waste Printing Of Polylactic Acid With Universal Pellets Extruder: Comparison To Fused Filament Fabrication On Open-Source Desktop Three-Dimensional Printers, Arthur Alexandre, Fabio A. Cruz Sanchez, Hakim Boudaoud, Mauricio Camargo, Joshua M. Pearce

Michigan Tech Publications, Part 1

Fused filament fabrication (FFF) is the most common and widespread additive manufacturing (AM) technique, but it requires the formation of filament. Fused granular fabrication (FGF), where plastic granules are directly three-dimensional (3D) printed, has become a promising technique for the AM technology. FGF could be a key driver to promote further greening of distributed recycling thanks to the reduced melt solidification steps and elimination of the filament extruder system. However, only large-scale FGF systems have been tested for technical and economic viability of recycling plastic materials. The objective of this work is to evaluate the performance of the FFF and …

Open Source High-Temperature Reprap For 3-D Printing Heat-Sterilizable Ppe And Other Applications, Noah G. Skrzypczak, Nagendra G. Tanikella, Joshua M. Pearce

Michigan Tech Publications, Part 1

Thermal sterilization is generally avoided for 3-D printed components because of the relatively low deformation temperatures for common thermoplastics used for material extrusion-based additive manufacturing. 3-D printing materials required for high-temperature heat sterilizable components for COVID-19 and other applications demands 3-D printers with heated beds, hot ends that can reach higher temperatures than polytetrafluoroethylene (PTFE) hot ends and heated chambers to avoid part warping and delamination. There are several high temperature printers on the market, but their high costs make them inaccessible for full home-based distributed manufacturing required during pandemic lockdowns. To allow for all these requirements to be met …

Parametric Nasopharyngeal Swab For Sampling Covid-19 And Other Respiratory Viruses: Open Source Design, Sla 3-D Printing And Uv Curing System, Nicole Gallup, Adam M. Pringle, Shane Oberloier, Nagendra G. Tanikella, Joshua M. Pearce

Michigan Tech Publications, Part 1

Access to nasopharyngeal swabs for sampling remain a bottleneck in some regions for COVID-19 testing. This study develops a distributed manufacturing solution using only an open source manufacturing tool chain consisting of two types of open source 3-D printing and batch UV curing, and provides a parametric fully free design of a nasopharyngeal swab. The swab was designed using parametric OpenSCAD in two components (a head with engineered break point and various handles), which has several advantages: i) minimizing print time on relatively slow SLA printers, ii) enabling the use of smaller print volume open source SLA printers, iii) reducing …

Towards Distributed Recycling With Additive Manufacturing Of Pet Flake Feedstocks, Helen A. Little, Nagendra Gautam Tanikella, Matthew J. Reich, Matthew J. Fiedler, Samantha L. Snabes, Joshua M. Pearce

Michigan Tech Publications, Part 1

This study explores the potential to reach a circular economy for post-consumer Recycled Polyethylene Terephthalate (rPET) packaging and bottles by using it as a Distributed Recycling for Additive Manufacturing (DRAM) feedstock. Specifically, for the first time, rPET water bottle flake is processed using only an open source toolchain with Fused Particle Fabrication (FPF) or Fused Granular Fabrication (FGF) processing rather than first converting it to filament. In this study, first the impact of granulation, sifting, and heating (and their sequential combination) is quantified on the shape and size distribution of the rPET flakes. Then 3D printing tests were performed on …

Additively Manufactured Parametric Universal Clip-System: An Open Source Approach For Aiding Personal Exposure Easurement In The Breathing Zone, Kirsi Kukko, Jan Sher Akmal, Anneli Kangas, Mika Salmi, Roy Björkstrand, Anna-Kaisa Viitanen, Jouni Partanen, Joshua M. Pearce

Michigan Tech Publications, Part 1

Design for additive manufacturing is adopted to help solve problems inherent to attaching active personal sampler systems to workers for monitoring their breathing zone. A novel and parametric 3D printable clip system was designed with an open source Computer-aided design (CAD) system and was additively manufactured. The concept was first tested with a simple clip design, and when it was found to be functional, the ability of the innovative and open source design to be extended to other applications was demonstrated by designing another tooling system. The clip system was tested for mechanical stress test to establish a minimum lifetime …

Decentralized Renewable Hybrid Mini-Grids For Rural Communities: Culmination Of The Irep Framework And Scale Up To Urban Communities, Blessing Ugwoke, Adedoyin Adeleke, Stefano P. Corgnati, Joshua M. Pearce, Pierluigi Leone

Michigan Tech Publications, Part 1

The Integrated Rural Energy Planning (IREP) framework offers a unified road map for locating, planning and operating decentralized renewable hybrid off-grid energy systems for localized (rural) applications in low-income countries. This paper presents the culmination of the IREP framework and aims to illustrate the final step of the IREP framework for two communities in Nigeria. It is focused on two aspects. Firstly, the techno-economic modeling (investment and operation optimization) of a hybrid mini-grid system using HOMER Pro, a techno-economic evaluation tool; and evaluating the benefits of demand side management (DSM) based on energy efficiency on the overall system economics using …

A Control System For A Constrained Two-Body Wave Energy Converter, Shangyan Zou, Ossama Abdelkhalik

Michigan Tech Publications, Part 1

Wave energy can be used to power oceano-graphic buoys. A new switching control strategy is developed in this paper for a two-body heaving wave energy converter that is composed of a floating cylinder and two rigidly connected submerged hemispheres. This control strategy is designed to prevent excessive displacement of the floating buoy that may occur due to the actuator force. This control strategy switches the control between a multi-resonant controller and a nonlinear damping controller, depending on the state of the system, to account for displacement constraints. This control strategy is developed using a one-degree-of-freedom dynamic model for the relative …

Effects Of Tire Pressures And Test Temperatures On Permanent Deformation Of Direct Coal Liquefaction Residue Mixture, Suo Zhi, Ji Jie, Zhang Ran, Wang Zhe, Yao Hui, Dongzhao Jin

Michigan Tech Publications, Part 1

The main objective of this research is to investigate the permanent deformation of asphalt mixtures containing direct coal liquefaction residue (DCLR) under various tire pressures and temperatures. Three types of asphalt mixtures, including control/DCLR/composite-DCLR modified asphalt mixture, were prepared by the Marshall design method. The rutting test was conducted under a tire pressure range of 0.7–1.0 MPa with a 0.1-MPa interval and at a temperature range of 55–70°C with a 5°C interval. Moreover, the dynamic stability and rutting depth of three asphalt mixtures were obtained to evaluate their resistance of permanent deformation. It was found that the rutting resistance of …

Me-Em 2019-20 Annual Report, Department Of Mechanical Engineering-Engineering Mechanics, Michigan Technological University

Department of Mechanical and Aerospace Engineering Annual Reports

Table of Contents

• Element 1
• Element 2
• Element 3
• Element 4
• Enrollment & Degrees
• Graduates
• Department
• Alumni
• Donors

Me-Em Enewsbrief, September 2020, Department Of Mechanical Engineering-Engineering Mechanics, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Open-Source Grinding Machine For Compression Screw Manufacturing, Jacob Franz, Joshua M. Pearce

Michigan Tech Publications, Part 1

Some of the most promising distributed recycling and additive manufacturing (DRAM) technical systems use fused particle fabrication (FPF) or fused granular fabrication (FGF), where compression screws force post-consumer waste plastic through a heated nozzle for direct 3D printing. To assist the technical evolution of these systems, this study provided the details of an invention for a low-cost, easily replicable open-source grinding machine for compression screw manufacturing. The system itself can be largely fabricated using FPF/FGF following the self-replicating rapid prototyper (RepRap) methodology. This grinding machine can be made from a cordless cut-off grinder and < $155 in parts. The new invention is demonstrated to be able to cut custom screws with variable (i) channel depths, (ii) screw diameters, (iii) screw lengths, (iv) pitches, (v) abrasive disk thicknesses, (vi) handedness of the screws, (vii) and materials (three types of steel tested: 1045 steel, 1144 steel, and 416 stainless steel). The results show that the device is more than capable of replicating commercial screws as well as providing makers with a much greater flexibility to make custom screws. This invention enables the DRAM toolchain to become even more self-sufficient, which assists the goals of the circular economy.

The Effect Of Adsorbed Volatile Organic Compounds On An Ultrathin Water Film Measurement, Shahab Bayani Ahangar, Chan Ho Jeong, Fei Long, Jeffrey S. Allen, Seong Hyuk Lee, Chang Kyoung Choi

Michigan Tech Publications, Part 1

Using surface plasmon resonance imaging (SPRi), we have recently shown for the first time the existence of a monolayer water film between droplets during dropwise condensation. This study examines the effect of adsorbed volatile organic compounds (VOCs) on the ultrathin film measurement using SPRi. Further, the work presents the proper surface-treatment process that enables measurements of the ultrathin water layer during high-speed imaging of dropwise condensation at 3000 frame per second. In this study, two methods were applied for cleaning the surface (gold-coated glass)-(1) standard cleaning procedure (SCP) using acetone, isopropyl alcohol, and deionized water and (2) SCP followed by …

Rapid Visual Presentation To Support Geospatial Big Data Processing, E. Levin, W. Roland, R. Habibi, Z. An, R. Shults

Michigan Tech Publications, Part 1

Given the limited number of human GIS/image analysts at any organization, use of their time and organizational resources is important, especially in light of Big Data application scenarios when organizations may be overwhelmed with vast amounts of geospatial data. The current manuscript is devoted to the description of experimental research outlining the concept of Human-Computer Symbiosis where computers perform tasks, such as classification on a large image dataset, and, in sequence, humans perform analysis with Brain-Computer Interfaces (BCIs) to classify those images that machine learning had difficulty with. The addition of the BCI analysis is to utilize the brain's ability …

Wireless Technologies For Implantable Devices, Bradley D. Nelson, Salil Sidharthan Karipott, Yvonne Wang, Keat Ghee Ong

Michigan Tech Publications, Part 1

Wireless technologies are incorporated in implantable devices since at least the 1950s. With remote data collection and control of implantable devices, these wireless technologies help researchers and clinicians to better understand diseases and to improve medical treatments. Today, wireless technologies are still more commonly used for research, with limited applications in a number of clinical implantable devices. Recent development and standardization of wireless technologies present a good opportunity for their wider use in other types of implantable devices, which will significantly improve the outcomes of many diseases or injuries. This review briefly describes some common wireless technologies and modern advancements, …

Plastic Recycling In Additive Manufacturing: A Systematic Literature Review And Opportunities For The Circular Economy, Fabio A. Cruz Sanchez, Hakim Boudaoud, Mauricio Camargo, Joshua M. Pearce

Michigan Tech Publications, Part 1

The rapid technical evolution of additive manufacturing (AM) enables a new path to a circular economy using distributed recycling and production. This concept of Distributed Recycling via Additive Manufacturing (DRAM) is related to the use of recycled materials by means of mechanical recycling process in the 3D printing process chain. This paper aims to examine the current advances on thermoplastic recycling processes via additive manufacturing technologies. After proposing a closed recycling global chain for DRAM, a systematic literature review including 92 papers from 2009 to 2019 was performed using the scopus, web of science and springer databases. This work examines …

Investigation Of Strength And Fatigue Life Of Rubber Asphalt Mixture, Jiang Yuan, Songtao Lv, Xinghai Peng, Lingyun You, Milkos Borges Cabrera

Michigan Tech Publications, Part 1

Strength and fatigue life are essential parameters of pavement structure design. To accurately determine the pavement structure resistance of rubber asphalt mixture, the strength tests at various temperatures, loading rate, and fatigue tests at different stress levels were conducted in this research. Based on the proposed experiments, the change law of rubber asphalt mixture strength with different temperatures and loading rates was revealed. The phenomenological fatigue equation of rubber asphalt mixture was established. The genetic algorithm optimized backpropagation neural network (GA-BPNN) is highly reliable for optimizing production processes in civil engineering, and it has a remarkable application effect. A GA-BPNN …

U.S. Greenhouse Gas Emission Bottlenecks: Prioritization Of Targets For Climate Liability, Alexis Pascaris, Joshua M. Pearce

Michigan Tech Publications, Part 1

Due to market failures that allow uncompensated negative externalities from burning fossil fuels, there has been a growing call for climate change-related litigation targeting polluting companies. To determine the most intensive carbon dioxide (CO₂)-emitting facilities in order prioritize liability for climate lawsuits, and risk mitigation strategies for identified companies as well as their insurers and investors, two methods are compared: (1) the conventional point-source method and (2) the proposed bottleneck method, which considers all emissions that a facility enables rather than only what it emits. Results indicate that the top ten CO₂ emission bottlenecks in the U.S. …

Power Take-Off And Energy Storage System Static Modeling And Sizing For Direct Drive Wave Energy Converter To Support Ocean Sensing Applications, Xiang Zhou, Ossama Abdelkhalik, Wayne Weaver

Michigan Tech Publications, Part 1

This paper addresses the sizing and design problem of a permanent magnet electrical machine power take-off system for a two-body wave energy converter, which is designed to support ocean sensing applications with sustained power. The design is based upon ground truth ocean data bi-spectrums (swell and wind waves) from Martha’s Vineyard Coastal Observatory in the year 2015. According to the ground truth ocean data, the paper presents the optimal harvesting power time series of the whole year. The electrical machine and energy storage static modeling are introduced in the paper. The paper uses the ground truth ocean data in March …

Geospatial Virtual Reality For Cyberlearning In The Field Of Topographic Surveying: Moving Towards A Cost-Effective Mobile Solution, Eugene Levin, Roman Shults, Zhongming An, William Roland

Michigan Tech Publications, Part 1

In spite of the tremendous success in artificial intelligence technology and a high level of automation in geospatial data obtaining processes, there is still a need for topographical field data collection by professional surveyors. Understanding terrain topology and topography is a cognitive skill set that has to be demonstrated by geospatial Subject Matter Experts (SME) for the productive work in the topographic surveying field. For training of the mentioned above skillset, one has to be exposed to the theory and must also practice with surveying instruments in field conditions. The challenge of any surveying/geospatial engineering workforce training is to expose …

Multiple Salinity Equilibria And Resilience Of Persian/Arabian Gulf Basin Salinity To Brine Discharge, Hamed D. Ibrahim, Pengfei Xue, Elfatih A.B. Eltahir

Michigan Tech Publications, Part 1

The Persian/Arabian Gulf is the most important region for seawater desalination. Surrounding countries produce about 50% of global desalinated seawater. If Gulf salinity significantly rises because of desalination effluent (brine), marine ecosystems and the water supply for many population centers will be threatened. In order to quantify current and future impacts of seawater desalination on Gulf salinity and avoid costly environmental problems, it is vital to first examine the present Gulf salinity state and its response to salinity perturbation (i.e., determine its stability). Here, using a coupled Gulf-Atmosphere numerical climate model, we test the hypothesis that the Gulf has a …

Precipitate Characterization In Model Al-Zn-Mg-(Cu) Alloys Using Small-Angle X-Ray Scattering, Daniel Freiberg, Wenhui Zhu, Jun Sang Park, Jonathan D. Almer, Paul Sanders

Michigan Tech Publications, Part 1

Model 7000 series alloys with and without copper were fabricated into sheets to study precipitation hardening behavior under isothermal aging conditions. Samples of each alloy were subjected to 3 h annealing treatments at various temperatures to produce a range of precipitate size distributions. Hardness, electrical conductivity, and small-angle X-ray scattering (SAXS) were used to characterize the aging behavior of the two alloys. Precipitate size distributions were modeled from the scattering curves for each annealing condition using a maximum entropy method (MEM) and compared to select transmission electron microscopy (TEM) results. The measured average precipitate diameters from TEM were in good …

Upgrading The Quality Of Recycled Aggregates From Construction And Demolitionwaste By Using A Novel Brick Separation And Surface Treatment Method, Kui Hu, Yujing Chen, Caihua Yu, Dong Xu, Shihao Cao, Rui Pang

Michigan Tech Publications, Part 1

Mixed recycled aggregates (MRA) from construction and demolition waste (CDW) with high-purity and environmental performance are required for highway construction application in base layer and precast concrete curbs. The main problematic constituents that reduce the quality level of the recycled aggregates applications are brick components, flaky particles, and attached mortar, which make up a large proportion of CDW in some countries. This paper studies the potential of brick separation technology based on shape characteristics in order to increase the recycled concrete aggregates (RCA) purity for MRA quality improvement. MRA after purification was also processed with surface treatment experiment by rotating …

Open-Source Digitally Replicable Lab-Grade Scales, Benjamin R. Hubbard, Joshua M. Pearce

Michigan Tech Publications, Part 1

This study provides designs for a low-cost, easily replicable open-source lab-grade digital scale that can be used as a precision balance. The design is such that it can be manufactured for use in most labs throughout the world with open-source RepRap-class material extrusion-based 3-D printers for the mechanical components and readily available open-source electronics including the Arduino Nano. Several versions of the design were fabricated and tested for precision and accuracy for a range of load cells. The results showed the open-source scale was found to be repeatable within 0.05 g with multiple load cells, with even better precision (0.005 …

Reprapable Automated Open Source Bag Valve Mask-Based Ventilator, Aliaksei Petsiuk, Nagendra Gautam Tanikella, Samantha C. Dertinger, Adam Pringle, Shane Oberloier, Joshua M. Pearce

Michigan Tech Publications, Part 1

This study describes the development of an automated bag valve mask (BVM) compression system, which, during acute shortages and supply chain disruptions can serve as a temporary emergency ventilator. The resuscitation system is based on the Arduino controller with a real-time operating system installed on a largely RepRap 3-D printable parametric component-based structure. The cost of the system is under $170, which makes it affordable for replication by makers around the world. The device provides a controlled breathing mode with tidal volumes from 100 to 800 milliliters, breathing rates from 5 to 40 breaths/minute, and inspiratory-to-expiratory ratio from 1:1 to …

Investigation Of Deformation Induced Micro To Macro Scale Surface Roughness, Ayotunde Olayinka, William J. Emblom, Scott W. Wagner, Michael Khonsari, Ali Haghshenas

Michigan Tech Publications, Part 1

In the present work the relationship between deformation and deformation induced surface roughness of 100 micron thick annealed AISI 304 stainless steel was investigated at the meso scale. This work is a continuation of the previous work by the authors where roughness values were determined at the apex of the bulge test samples at micro scale. The apex is believed to be the region of highest stress and strain in a typical bulge process in a circular die. The material was deformed using a biaxial bulge test through hydraulic fluid pressure. The strains on the workpieces were measured with respect …

Flow Simulation Considering Adsorption Boundary Layer Based On Digital Rock And Finite Element Method, Yong Fei Yang, Ke Wang, Qian Fei Lv, Roohollah Askari, Qing Yan Mei, Jun Yao, Jie Xin Hou, Kai Zhang, Ai Fen Li, Chen Chen Wang

Michigan Tech Publications, Part 1

Due to the low permeability of tight reservoirs, throats play a significant role in controlling fluid flow. Although many studies have been conducted to investigate fluid flow in throats in the microscale domain, comparatively fewer works have been devoted to study the effect of adsorption boundary layer (ABL) in throats based on the digital rock method. By considering an ABL, we investigate its effects on fluid flow. We build digital rock model based on computed tomography technology. Then, microscopic pore structures are extracted with watershed segmentation and pore geometries are meshed through Delaunay triangulation approach. Finally, using the meshed digital …