Engineering Commons^™

3d-Printed Remote Controlled Aircraft, Sebastian Bessoudo, Jose Ramirez, Manny Ruiz, Andrew Edwards

Mechanical Engineering

The Senior Project for the 3D Printed Aircraft presents a compelling challenge to the team: design and fabricate an aircraft for the Cal State LA 3D-Printed Fixed-Wing Aircraft Competition, comprising three distinct events: Flight, Design, and Simulation. The objective of the flight competition is to achieve the longest flight duration, while the design event emphasizes innovation and originality. In the Simulation contest, our aircraft's CAD model undergoes Computational Fluid Dynamics analysis to assess its aerodynamic performance. These competitions are slated for May 2024.

While building the aircraft has its limitations due to the source of our construction being only 3D …

Snap It & Send It, Samantha Gonzales, Brienne Berger, Kelsea Clays, Jessica Schmok

Mechanical Engineering

This report details the final design, manufacturing and assembly, testing procedures and results, as well as future design recommendations of a device aimed at enhancing the mountain biking experience for individuals with limited thumb strength. This project particularly focused on the experience of our sponsor, Cal Poly Mechanical Engineering Professor Andrew Kean. Our team's objective was to create a secure, ergonomic handlebar grip system that does not require thumb strength and is adaptable to various mountain bike models. The final design utilizes a rigid hook that snaps onto mountain bike handlebars with a long, flat piece that slides into a …

Automated Expanding Fireplace, Fermin Moreno, Eduardo Hernandez, Wilbert Quiterio, Ben Hoefer

Mechanical Engineering

The Final Design Review (FDR) encompasses information regarding the final design verification prototype (FVP), manufacturing, testing, and future recommendations for the Expanding Fireplace Senior Project sponsored by the SLO Civic Ballet. The project aims to create the frame of an expanding fireplace set piece for The Nutcracker production at the Cal Poly Performing Arts Center in December 2024. The current set piece being used has unfavorable features that will be addressed with the new design. The current set piece being used has unfavorable features that have been addressed with the new design we have developed. Our sponsors have proposed several …

Miniature Train Engine, Jason Patrick Lacson Del Castillo, Renato Andrew Dilauro, Sophia Theresa Tiu, Robert John Pallares Iii

Mechanical Engineering

This report details the redesign of the Mini Train Prop for the SLO Civic Ballet’s The Nutcracker, aiming to create a lighter, more user-friendly, and easily maneuverable train. The Final Design Review (FDR) includes the design process, manufacturing plan, and justifications for decisions made. Key improvements are reducing the train's weight, automating the fake wheels, and enhancing maneuverability with a neutral pin and lever system. In this report we detail the significant changes since the Critical Design Review (CDR). The implementation covers procurement, manufacturing, and assembly, while design verification ensures compliance with cost, weight, turn radius, and structural integrity specifications. …

Bird Trail Stairway Access Replacement, Mackenzie Wright, William Spellman, Nicholas Buccino, Jack Long

Mechanical Engineering

Dana Adobe & Cultural Center, a non-profit organization in Nipomo, California, seeks to restore access to the Bird Trail located on their site. This project aims to design and manufacture a replacement stairway for safe creek bed crossing on the trail. Within this document, we have detailed our system design, function, and justification for our design. The procurement, manufacturing, and assembly plan have been outlined along with tests we completed.

One of the most important functions of our design is for the structure to be retractable so that it can be removed from the creek bed when needed. To address …

Facility Thermal Balance And Transport, Giovanni V. Minnite, Silas O R Goldfarb, Cole J. Houston, Dominique Aguilera, Cole M. Silva

Mechanical Engineering

This Final Design Review (FDR) report outlines the senior design project completed by a team of five mechanical engineering students at California Polytechnic State University, San Luis Obispo for Senior Industrial Engineer, Mr. Tom Bass, of Entegris, Inc. The team developed an innovative system to address the issue of ice accumulation on cryogenic vaporizers at the Entegris facility. Ice buildup, caused by the extremely low temperatures of the cryogenic fluid, reduces the efficiency of vaporizers and places additional stress on the system. To combat this, the team designed and constructed a prototype that utilizes a thermal transport loop to transfer …

F21 - Variable Damper, Harrison Pomerantz, Anthony Mendoza, Owen Wilks

Mechanical Engineering

This document outlines the final design phase for the Solar Turbines Variable Damper project, aiming to enhance the safety and serviceability of gas turbines enclosure ventilation system. The primary focus of this project is to address the challenge of maintaining optimal internal pressure within the gas generator enclosures while enabling remote control of the damper position.

In this report, the full system design is described in detail. Then, the part procurement, manufacturing, and assembly of the variable damper and test stand is provided to outline the steps and processes taken to complete the final prototype. After discussing the final prototype, …

Design And Characterization Of A Broadband Rf Switch Utilizing Surface Mount Devices, Daniel Bracamontes

Master's Theses

High frequency solid-state switches are critical elements in communication systems, radio frequency (RF) systems and instrumentation. Key parameters to an RF switch include insertion loss while on and off-state isolation. Power handling and linearity are important to consider for a cost-effective construction. This becomes a design challenge into K-band frequencies as components required need to be small, dielectric losses and transmission lines need to be physically matched for proper isolative and through states. This thesis presents a novel single pole eight throw (SP8T) hybrid design composed of commercially available surface mount technology solutions to achieve high isolation and low insertion …

The Effect Of Atomic Oxygen On Additively Manufactured Materials, Ryan Grogan

Master's Theses

Additive manufacturing (AM) is a rapidly developing manufacturing method utilized in fields such as the aerospace industry. In-space AM is a technology of interest for the future of spaceflight, including on-orbit manufacturing. However, AM materials are subject to defects that may impact their performance in space-based applications. How these defects change the material’s reaction to the space environment, specifically atomic oxygen (AO), has only recently been explored. AO is a highly corrosive, dominant constituent in low Earth orbit that causes continuous erosion of spacecraft surfaces. The effect of AO on various AM materials is investigated in this thesis. Stainless steel, …

Communication Challenges And Lessons Learned For An International Research And Development Project, Ryan Fehrenbach

Construction Management

This paper discusses the importance of communication for an International Research and Development project given the timeline it takes to accomplish. With a Cal Poly team of 5 students, 2 professors as advisors, an off-campus external advisor, and the Moringa Connect team in Ghana, many forms of communication were utilized and documented throughout the duration of the project. For a project of this magnitude, it was crucial to establish clear forms of communication from the first discussions of the project for both the internal Cal Poly team and the external team in Ghana. Implementing shared documents such as a deliverable …

Skip The Grid: Pv System Installations In The Navajo Nation, Samuel Varney

Construction Management

The Skip the Grid initiative is a collaborative effort between interdisciplinary California Polytechnic State University, San Luis Obispo students, SOLV Energy, and the non-profit organization Heart of America aiming to strengthen the quality of life for Navajo Nation families. Many of the Navajo Nation’s residents are not connected to the power grid and don’t have access to sustainable alternatives, and this project aims to combat this by installing photovoltaic energy panel systems with lights and a battery storage system in their homes. With the help and guidance of the Consolidated School District near Farmington New Mexico, the project team was …

Design, Estimate, And Cut-Sheet Of Playhouse For Girls Build Summer Academy, Miles Paul Miller

Construction Management

This Project-Based-Project was inspired by the Girls Build Summer Academy which is run by Professor Stacy Kolegraff. The camp is a week-long and the group of girls will construct a playhouse from scratch. The camp is to immerse young girls into the construction industry. This senior project is composed of 3 different components which include the Design, Estimate, and Cut-sheet of the playhouse. The project did not have any type of needed funding. This project is aimed to create an in-depth but intuitive set of plans and directions to create the playhouse for the girls. This project’s goal is to …

Heavy Civil Estimating Utilizing Hcss Heavybid, Quintan Matthew Davis

Construction Management

The estimate process is an essential aspect of the construction industry. Understanding how bids are formed and being able to create one for yourself is critical in being able to really understand cost breakdown of a construction process. This paper will focus around the process in creating a presentation for Cal Poly students, breaking down HCSS HeavyBid and its functions. This project was created to address this idea of attempting to teach HeavyBid to Cal Poly future young engineers. This was particularly important because young students learn how to be a great young engineer in the construction field, however not …

Coolsplint: Inflammation Reduction Accessory, Laura C. Denney, Winston H. Giang, Aanchal Singh

Biomedical Engineering

This document outlines a project sponsored by Elizabeth Mentel and Michael Clausson that addresses the shortcomings in current splinting options, particularly for wrist fractures in elderly patients. Stakeholders include clinicians, patients, and emergency medical technicians. Multiple improvements can be made to current splinting options to help alleviate inflammation along with splint versatility, affordability, accessibility, and ease of use. After determining the critical customer requirements, the primary objective of this project was to find a way to manage inflammation. The project explores existing splinting solutions and proposes a new design that utilizes cooling rods to reduce inflammation. The document reviews various …

Design And Assembly Of A Variable Buoyancy System For An Autonomous Underwater Vehicle, Evan Brown

Master's Theses

Autonomous underwater vehicles (AUVs) play a vital role in the surveillance and mapping of our oceans, often requiring extensive travel in extreme environments. These data-gathering missions benefit from extended durations, making the minimization of power consumption a key consideration in AUV design. One effective strategy to reduce energy use in AUVs is to implement a variable buoyancy system (VBS) for depth control. The purpose of this work is to design, develop, test, and model a variable buoyancy system to enhance the efficiency and capabilities of a high-speed, long-range AUV.

After evaluating various VBS designs, a piston-cylinder buoyancy system was selected …

Non-Linear Modeling Of Hysteresis In Piezoelectric Actuated Cantilever Beam Using The Bouc-Wen Model, Andrew Donald Maas

Master's Theses

Piezoelectric actuators frequently exhibit a time-dependent behavioral phenomenon known as hysteresis, resulting in a lag in the deformation of the actuator compared to linear models. The presence of hysteresis complicates control systems involving piezoelectric actuators. However, traditional modeling methods for piezoelectric actuated smart structures often treat the piezoelectric patches as linear actuators without considering hysteresis, leading to suboptimal controller performance.

This thesis aims to establish a comprehensive model by integrating the Euler-Bernoulli beam bending model with the hysteresis dynamics induced by two opposing piezoelectric patches attached to a beam. A model expansion method is employed to transform the partial differential …

Providing Cadence Feedback In Real-Time To Guide Cardiovascular Workouts, Levi O. Rash

Master's Theses

Cardiovascular workouts offer numerous health benefits, yet beginners often find it challenging to initiate them. Existing wearable technologies, although providing valuable feedback such as heart rate zones, often disrupt the workout flow and distract users due to the need for interaction with the wearable display. In response, we propose an alternative feedback mechanism: cadence, measured in steps per minute. This feedback mechanism uses multiplicative control to produce the correct cadence for the user’s target heart rate (HR). To model the HR and cadence relationship, a first-order system was used. The prototype implementation of this system was completed in Arduino, using …

Implementation And Efficiency Of Electric Motors In Lygus Bug Vacuums For Strawberries, Adam J. Rantz

Master's Theses

Further automation of the agricultural industry and an increase in organic fruit production are needed to address labor shortage and increased demand. The move to an autonomous bug vacuum is easier if the equipment is electric, and not powered by a tractor’s PTO (power take-off) shaft. The main objective of this project was to design a set of lygus bug vacuums to go on a robot that meets industry standards while using electric power instead of hydraulic. The frame of the vacuum was designed using the industry standard. While hydraulic systems have been a very effective power source for vacuums …

Design And Analysis Of A New Buck-Boost Converter With A Low-Side Switch, Abdullah Awidah

Master's Theses

This work explores the design, simulation, construction, and analysis of a novel Non-isolated DC-DC Buck-Boost converter which has the advantage of incorporating a low-side switch compared to the traditional buck-boost which requires a high-side switch. This allows the use of a low-side driver which further simplifies the design and operation of the converter. The proposed Buck-Boost converter was constructed to provide -24 V output from an input range of 12V-18V with 15V nominal input at 10W maximum output power utilizing 500kHz switching frequency. Findings from simulations and hardware tests verify that the converter effectively provides the desired -24 V output …

Feasibility And Characterization Of Leak-Tight Single-Track Thin Walls Produced By Laser Powder Bed Fusion In 316l Stainless Steel, Peyton J. Archibald

Master's Theses

This thesis explores the optimization of process parameters for producing single-track thin walls using Laser Powder Bed Fusion (LPBF) additive manufacturing. Using two different coupon designs, the study assesses the feasibility of creating the thinnest possible leak-tight structures within LPBF and evaluating their mechanical properties, including burst pressure and modulus of elasticity under pressure loads. A series of experimental iterations were conducted, varying laser power and laser speed to identify optimal conditions. The findings indicate that a narrow range of process parameters can produce consistently leak-tight thin walls. The results contribute to understanding how to achieve high quality, reliable thin …

Anomaly Detection In Heterogeneous Iot Systems: Leveraging Symbolic Encoding Of Performance Metrics For Anomaly Classification, Maanav Patel

Master's Theses

Anomaly detection in Internet of Things (IoT) systems has become an increasingly popular field of research as the number of IoT devices proliferate year over year. Recent research often relies on machine learning algorithms to classify sensor readings directly. However, this approach leads to solutions being non-portable and unable to be applied to varying IoT platform infrastructure, as they are trained with sensor data specific to one configuration. Moreover, sensors generate varying amounts of non-standard data which complicates model training and limits generalization. This research focuses on addressing these problems in three ways a) the creation of an IoT Testbed …

A Federation Of Sentries: Secure And Efficient Trusted Hardware Element Communication, Blake A. Ward

Master's Theses

Previous work introduced TrustGuard, a design for a containment architecture that allows only the result of the correct execution of approved software to be outputted. A containment architecture prevents results from malicious hardware or software from being communicated externally. At the core of TrustGuard is a trusted, pluggable device that sits on the path between an untrusted processor and the outside world. This device, called the Sentry, is responsible for validating the correctness of all communication before it leaves the system. This thesis seeks to leverage the correctness guarantees that the Sentry provides to enable efficient secure communication between two …

Exploring The Feasibility Of The Resonance Corridor Method For Post Mission Disposal Of High-Leo Constellations, Payton G. Porter

Master's Theses

In the upcoming decade, the proliferation of high-LEO constellations is expected to exceed 20,000 objects, yet comprehensive Post Mission Disposal (PMD) strategies for these constellations are currently lacking. With the inherent challenges of efficiently deorbiting satellites from High-LEO orbits, there arises an urgent need to explore innovative approaches. Building upon insights garnered from the ReDSHIFT project and anticipating the proliferation of high-LEO constellations such as OneWeb, TeleSat, and GuoWang, this thesis delves into the potential viability of the Resonance Corridor Method for PMD. The investigation encompasses key metrics, including deorbit timelines and $\Delta v$ requirements to meet regulatory standards or …

The Pressure Distribution Of Rotating Cylinders Using An Onboard Wireless Data Acquisition System, Nathan Eller

Master's Theses

This thesis presents a novel, cost-effective method for mapping the pressure distribution on a rotating cylinder in cross flow, a phenomenon central to the Magnus effect. Utilizing commercial-off-the-shelf (COTS) micro-electromechanical system (MEMS) pressure sensors, a high-resolution data acquisition system was developed and integrated into a rotating cylinder model. Compared to traditional approaches, such as slip rings or one-off designs, this method proved significantly cheaper and faster while achieving comparable or superior resolution. The experimental setup, including a modified continuous rotation technique and adaptable model design, facilitated rapid testing across a broad range of Reynolds numbers and reduced frequencies, exceeding the …

Enhancing Direction Finding Accuracy In Perturbed Digital Arrays Via Rf Ranging-Based Self Calibration, Ariel Freiman

Master's Theses

Direction finding with radio-frequency (RF) waves have numerous applications in radio navigation, wireless localization, emergency aid, and air traffic control, among others. Direction-finding using digital arrays outperforms traditional analog techniques but requires precise knowledge of the location of the array elements to obtain accurate results. Array perturbations can lead to algorithm failures and false detection, compromising direction-finding capabilities.

This research proposes implementing a Matched Filter - Least Square (MF-LS) algorithm for Two-Way Ranging (TWR) to enhance direction-finding accuracy in arrays with perturbed element locations. The MF-LS algorithm leverages the properties of matched filters to accurately determine element positions by measuring …

Effective And Sustainable Strategies For Federally Qualified Health Centers To Engage Young Adults, Olivia Mcnulty

Master's Theses

Federally qualified health centers (FQHCs) are instrumental in providing top tier healthcare and other resources to underserved populations. Whether they administer services in house or refer patients to other providers, FQHCs aim to provide comprehensive primary and preventative care services to people of all ages. They offer a range of services, from doctor and dental appointments to mental health and substance abuse counseling, regardless of a patient’s insurance status. To receive funding, FQHCs must follow the regulations and quality standards set forth by groups like the Joint Commission on Accreditation of Healthcare Organizations (JCAHO) and the Health Resources and Services …

Product Design For Repairability: Identifying Failure Modes With Topic Modeling And Designing For Electronic Waste Reuse, Claire J. Franz

Master's Theses

Design for repairability is imperative to making products that last long enough to justify the resources they consume and the pollution they generate. While design for repairability has been gaining steady momentum, especially with recent advances in Right to Repair legislation, there is still work to be done. There are gaps in both the tools available for repair-conscious designers and the products coming onto store shelves. This thesis work aims to help set sails in the right direction on both fronts.

This research explores the use of topic modeling (a natural language processing technique) to extract repairability design insights from …

Shuffled Faster Than Nyquist Signaling For Spectrally Efficient And Secure Wireless Communication, John Gharib

Master's Theses

This thesis investigates the implementation and performance of Shuffled Faster than Nyquist (SFTN) signaling, a communication method that enhances spectral efficiency and provides physical layer security (PLS) in wireless communications. In Faster than Nyquist signaling, the Nyquist inter-symbol interference (ISI) criterion is exceeded, thereby increasing spectral efficiency. By varying the transmission rate of symbols above the Nyquist rate, SFTN signaling is able to obfuscate the timing of transmitted symbols with ISI. The work in this thesis evaluates the performance of SFTN in Additive White Gaussian Noise (AWGN) channels and the MATLAB 802.11ax fading channels. Results show that while SFTN signaling …

Liquefaction Case Histories From Oceano, California During The 2003 San Simeon Earthquake, Hayden Brake

Master's Theses

On December 22nd, 2003, the Mw=6.5 San Simeon earthquake occurred 12 kilometers east of San Simeon, California, causing damage to buildings, roads, and other infrastructure throughout the central coast. The community of Oceano, 80 kilometers southeast of the epicenter, experienced damage to foundations, roads, and utilities due to liquefaction and lateral spreading. The unique geologic environment in Oceano caused a local amplification of ground motions, liquefaction, and lateral spreading. This study entailed developing ten liquefaction case histories from Oceano during the 2003 San Simeon earthquake. Four of the ten case histories are liquefaction cases and six are non-liquefaction cases, with …

Sequential Memory Generation For Cognitive Models, Eben Miles Sherwood

Master's Theses

Understanding the process of memory formation in neural systems is of great interest in the field of neuroscience. Valiant’s Neuroidal Model poses a plausible theory for how memories are created within a computational context. Previously, the algorithm JOIN has been used to show how the brain could perform conjunctive and disjunctive coding to store memories. A limitation of JOIN is that it does not consider the coding of temporal information in a meaningful manner. We propose SeqMem, a similar algorithmic primitive that is designed to encode a series of items within a random graph model. We investigate the feasibility of …