Engineering Commons^™

Radio Frequency Identification Classroom Management System, Andrew W. Wright

Industrial and Manufacturing Engineering

Professors who manage large classes are unrealistically expected to grade each student fairly and accurately. Even with all of the technological advancements that have occurred in the past thirty years, very little progress has been made in classroom management, and as a result, professors are not equipped with enough tools to successfully manage large class sizes. Because radio frequency identification (RFID) technology is making its way into student issued identification cards, there is an opportunity to use it as a tool to aid professors in the classroom. The focus of this paper is to discover an effective system that can …

New Product Development Project Construction, Implementation And Continual Improvement: A Case Illustration From Semiconductor Manufacturing, Philip Daniel Walker

Industrial and Manufacturing Engineering

Successful projects are the backbone of companies that lead their respective fields. Failed projects for one reason or another are more often than not the reason some companies fall further and further behind their counterparts. Projects are becoming more technologically advanced. Projects are more expensive and are receiving less funding than they used to due to a highly competitive economic climate. The projects in the second decade of 2000 have to meet the triple bottom line of cheaper, faster, and better than ever before. Due to these reasons projects have continued to fail at an alarming rate (nearly 70% in …

Setup Reduction Time At A Batch Manufacturing Plant, Mario A. Aguilar

Industrial and Manufacturing Engineering

This project documents the efforts to reduce setup times at a batch manufacturing culture media production plant. The company is one of the leading producers in medical and laboratory supplies, including culture media. In the production of culture media, the production line requires to switch between solutions once or twice a day depending on the production schedule.

The report provides the production plant with a concrete analysis of their current changeover method, which tends to be lengthy and complicated, and suggest alternatives in short and long term periods of time to reduce setup time.

After analyzing the time studies of …

Ms Access Database Designed For Community Service Office, Juan P. Ojeda Pedraza

Industrial and Manufacturing Engineering

The purpose of this senior project is to reduce the number of data entry errors in the community service worker system at the EcoSLO office. EcoSLO is a community service office located in San Luis Obispo, CA that seeks to better the environment through various events and programs such as recycling projects and environmental clean-up projects. Currently the EcoSLO office uses Microsoft Excel to store and keep track of community service workers. A Microsoft Access database will be designed to help minimize data entry errors and to make it easier to generate reports that must be submitted to the San …

A Database Design For Cvs Pharmacy's Patterson, California Distribution Center, Jason Kenneth Okajima

Industrial and Manufacturing Engineering

CVS Pharmacy’s Patterson, California Distribution Center did not have an efficient and cost effective method for auditing shipped out products. The purpose of this project was to create a new system and procedure for the Patterson Distribution Center to audit shipped out container totes. The distribution center’s original method was slow, inefficient, and involved paper waste, considerable travel time, and several manual procedures. This project was meant to develop a new process and database system to provide a solution to their problem. The end goal of this project was to implement the designed method and system of auditing for daily …

Antique Aircraft Avionics Modernization: Process And System Design For A Transponder Installation In A 1946 Luscombe 8a, Nicholas Camacho

Industrial and Manufacturing Engineering

The general aviation population is full of vintage aircraft. Built in the heyday of personal aviation, these machines embody the spirit of aviation; freedom afforded from the everyday monotony of earthbound people. As technology advanced and air traffic became more congested, new requirements were set forth by governing bodies to ensure the safety of aircraft. These regulations limited the capability of vintage general aviation aircraft. This report was commenced to understand the necessary steps required to add modern technology to old aircraft, as well as design a system that would enhance the capability of vintage aircraft while keeping their antique …

Chevrolet Upper Control Arm Re-Design, Christopher Mclean

Industrial and Manufacturing Engineering

The purpose of this project is to design and manufacture an improved upper control arm for a 1988-1998 Chevrolet K2500 truck. This component controls the suspension of a vehicle and will be redesigned to improve the many shortcomings of the current design. The objectives of this project were met by redesigning the stock upper control arm, designing and manufacturing a weld fixture, manufacturing a prototype component, and performing a cost analysis. This component was designed to improve performance, reliability, serviceability and strength while maximizing manufacturability. The fixture and upper control arm were manufactured using computer aided design, CNC methods and …

Design, Fabrication, And Testing Of An Electromagnetic Rail Gun For The Repeated Testing And Simulation Of Orbital Debris Impacts, Jeff Maniglia, Jordan Smiroldo, Alex Westfall, Guy Zohar

Aerospace Engineering

An Electromagnetic Railgun (EMRG) was designed, built, and tested, capable of firing a projectile a 1 gram projectile at 650 m/s muzzle velocity. The EMRG utilizes an injector, a high voltage power supply, a capacitor bank, inductors and rails. The injector fires 2300 psig Nitrogen gas into the system to provide an initial velocity. The high voltage power supply charges the capacitor bank. The capacitor bank discharges the electric potential built up through the projectile while inside the rails in order to create the EMRG’s force. The inductors are used to pulse form the capacitor bank in order to get …

Linking Cyclic Stress And Cyclic Strain Based Methods For Assessment Of Cyclic Liquefaction Triggering In Sands, J. A. Schneider, R. E.S. Moss

Civil and Environmental Engineering

Contradictory conclusions may arise when assessing liquefaction resistance of sands based on penetrat1on tests and shear wave velocity. To provide a more unified analysis framework, th1s letter couples cyclic stress and cyclic strain based analysis of liquefaction triggering using site-specific correlations between penetration resistance and small strain shear modulus from shear wave velocity using the seismic cone tests. Cyclic strain theory provides a robust lower limit to liquefaction resistance, and analyses indicate that relatively high ratios of small strain stiffness to penetration resistance lead to high liquefaction resistance at relatively low cyclic stress ratios_ The increased resistance to liquefaction from …

The Effects Of Cure Schedule On Properties Of Glass-Fiber Reinforced Epoxy Matrix Composites, Trevor J. Lee

Materials Engineering

Two different two-component resin systems were cured, via Differential Scanning Calorimetry, for the times recommended by their respective manufacturers. The resin cure schedules were designed to simulate typical and attainable processing conditions; they were cured at 120°F, 140°F, and 160°F, and in-mold post-cured at 200°F, 230°F, and 260°F. The resulting scans were then compared to a baseline cure for each resin system, consisting of two heating-cooling cycles at a constant rate of temperature change. These baseline cures were then used to determine the percent cure of each sample and the shift in glass transition temperature between the baseline cure and …

Final Design Review: Design Of An Integrated Solar Cell Array To Power A Solar Ear Hearing Aid Battery Recharger, Christina (Chrissa) Blattner, Scott Carey, Jared Myren, Faye Siao

Materials Engineering

As the energy of fossil fuel supplies are fast depleting due to high consumptions of energy by human beings, the need for other sources of energy, such as solar energy, has become a viable option. By creating solar cell arrays the desired voltage can be generated. The overall goal of the Solar Ear project is to create an array of photovoltaic cells connected with aluminum tracings to recharge batteries that are specifically used for hearing aids. The goal embodies two main areas: the design of a processing method to connect the cells during a micro-fabrication process and the creation of …

San Luis Obispo Public Winery Transit System, Amanda Crissman

Industrial and Manufacturing Engineering

This project designs a small scale transit system that runs between five wineries in San Luis Obispo. San Luis Obispo County is known for its many wineries ranging up and down the central coast. Transportation options for wine tasters are limited to tour bus, limousine, taxi, and private cars. This does not leave an option for wine tasters who prefer a cheaper mode of transportation than limo, tour bus, or taxis, and do not want the hassle of driving and worrying about how much alcohol they consume. Selection criteria methods were used to choose bus stop locations at a specified …

An Analysis Of Stabilizing 3u Cubesats Using Gravity Gradient Techniques And A Low Power Reaction Wheel, Erich Bender

Aerospace Engineering

The purpose of this paper is to determine the feasibility of gravity gradient stabilizing a 3U CubeSat and then using a miniature reaction wheel to further increase stability characteristics. This paper also serves as a guide to understanding and utilizing quaternions in attitude control analysis. The analytical results show that using 33 centimeter booms and 400 gram tip masses, a 3U CubeSat will experience a maximum of 6 degrees of angular displacement in yaw and pitch, and less than .5 degrees of angular displacement in the nadir axis. A .120 kilogram miniature reaction wheel developed by Sinclair Interplanetary was introduced …

Ergonomic Improvement On The Farm/Garden Hoe, Yuan Chao Jiang

Industrial and Manufacturing Engineering

The hoes are widely used in the farms and home gardens in the United States. Many existing hoes are not ergonomically designed because they require a lot of back bending and wrist bending during use. Back bending often causes lower back injuries, and wrist bending often causes carpal tunnel syndrome. It can be very expensive to cure these injuries. The objective of this project is to reduce back bending and wrist bending by redesigning the hoe in an ergonomic perspective. In order to achieve the objective, ergonomics and human factors concepts are applied in the design. Two additional side handles …

Warehouse Design For Polygait, Colby Spear

Industrial and Manufacturing Engineering

Professor Tali Freed, advisor of POLY GAIT, needs a warehouse built to accommodate the testing of Radio Frequency Identification (RFID) technology with Automatic Storage and Retrieval Systems (AS/RS). This report explores a 5-step warehouse designing technique. The five steps are as follows: Overall Structure, Sizing and Dimensioning, Operation Strategy Selection, Equipment Selection, and Department Layout. Each of these is analyzed in turn to cover everything necessary in designing a warehouse. Furthermore, a cost analysis was conducted in order to give Professor Freed a better understanding on the cost required to build this warehouse. A smaller 25’x22’ foot is optimal because …

Study Of The Effect Of Different Lay-Up Methods On The Composite Mechanical Characteristics, Veronica Cuevas, Walter Ely Salguero

Aerospace Engineering

The purpose of this experiment is to investigate and understand composite structures and the effect of different layup methods on the composite structure, particularly a composite I-beam. One must learn the procedure on how to build the composite I-beam and put it together then build the final composite I-beam and enter the I-beam in the 14^th Annual Society for the Advancement of Material and Process Engineering (SAMPE) Student Bridge Contest. The competition will be held May 25^th, 2011 in Long Beach, CA. The I-beam was entered in the competition and placed 4^th out of 5. The …

Electric Aircraft Propulsion Test Rig Design & Fabrication, Ryan Mayer, Brian Kubicki, Bradley Rodriguez, Austin Harris, David Caudle

Aerospace Engineering

An electric aircraft propulsion test rig was designed and fabricated to predict thrust, torque and battery discharge profiles for an electric aircraft. The original unit was purchased from ElectraFlyer and included the DC brushless motor, carbon fiber propeller, charger, electronic controller and lithium polymer batteries. Various components were constructed and purchased in order to fabricate the optimal test rig apparatus. This apparatus allows for simultaneous measurement of the torque and thrust of the system through the use of a biaxial sensor. The test rig also measures system voltage and current, which allows the user to determine the discharge profile of …

Preference-Driven Assignment Decision-Support System For Multiple Sets Of Pairs, Stephen J. Gilmore

Industrial and Manufacturing Engineering

This project focuses on designing a computerized decision support system (DSS) to assist the Cal Poly Alumni Association with scheduling their Mustang Mentoring day. The current scheduling process is time intensive, error prone, and does not consider student preferences. The decision support system optimally generates multiple sets of pairs of students and mentors and schedules them avoiding conflicts and duplicates. The system was developed in Microsoft Excel using its Solver add-in. Excel was selected as the system platform also because of its relative popularity compared to alternative platforms. The DSS utilizes integer linear programming to maximize the total student satisfaction …

An Investigation Of Dynamic Soaring And Its Applications To The Albatross And Rc Sailplanes, Christopher J. Lee

Aerospace Engineering

Dynamic soaring is a technique used by the sea bird the Albatross. This technique allows for the bird to stay in the air for extended periods of time with very little effort. Dynamic soaring utilizes the wind gradient on the surface of the ocean to maintain its airspeed. A similar technique is used by RC glider pilots to achieve high speeds by using the shear wind layer on the leeward side of mountain ridges.

San Luis Obispo Transit Tracker System Back-End Server, Daryl Alan A. Dimalanta

Computer Engineering

This document gives the rationale, design process, technical implementation, testing procedures, and testing results of a back-end server used for the San Luis Obispo (SLO) Transit Tracker System. The SLO Transit Tracker System (SLOTTS) includes client software installed on mobile devices and a back-end server. The purpose of this system is to encourage SLO residents to utilize the transit system by having the client software present current bus location, navigation instructions, and bus schedule in a simple, fast, and easy to use mobile application.

Due to the limited central processing unit (CPU) and limited power supplied by the battery, route …

Analysis And Design Of An Affordable High Altitude Rocket System, Brian Cooper

Aerospace Engineering

This paper discusses the design of the Rarefied High-Altitude Zenith Experimental Rocket (RHAZER) which is launched at an altitude of 35 kilometers from a weather balloon. The weather balloon is capable of carrying up to 2 kilograms of payload to this altitude, and the rocket can carry a payload of approximately 150 grams to an altitude of at least 80 kilometers and be recovered safely after landing. It is designed to be aerodynamically stable at its launch point, while using fins to spin-stabilize before it enters the low-pressure upper atmosphere. This system has been designed to be used as an …

Cal Poly Hydrogen Fuel Cell Senior Project Air Plane Galley Demonstrator, Laurel Fee, Adam Ferrarelli, Nick Hasheider, Jeff Massman, Alex Mosbacher, David Mravca, Brian Noland, Levi Sternberg

Industrial and Manufacturing Engineering

No abstract provided.

An Analysis Of N-Body Trajectory Propagation, Emerson Frees Ii

Aerospace Engineering

Trajectories created with n-body orbit models were propagated in geocentric and interplanetary test cases. The n-body models were created in MATLAB^® using numerical integration. In the geocentric test case, the n-body codes were compared to a two-body orbit model and to the default HPOP model used in Satellite Tool Kit^®. The interplanetary test case compared the n-body model to the HORIZONS ephemeris data from JPL and an equation for ephemeris propagation. Both cases used the same initial positions and velocities and were propagated for the same duration. The results of the analysis showed that while n-body models …

The Ergo Knife Manufacturability Project: A Prosthetic Device, Caleb Sarris

Industrial and Manufacturing Engineering

Millions of Americans’ upper extremities have been rendered useless or amputated due to injury or illness. Without strength and dexterity in the hand or wrist, these people are in need of tools to help them in everyday activities. The Ergo Knife offers these individuals a way to cope with this way of life as a device that can assist them, primarily in food consumption and can also be expanded to many other applications. The purpose of this project is to further develop the Ergo Knife so that it can better assist these individuals and improve the necessary processes used to …

Development And Design Of A Hovering Controller For Operation In A Dynamic Asteroid Environment, Nicholas Georgiades

Aerospace Engineering

The project seeks to develop a dynamic model similar to that present near a solar system small body, and to design a controller suggested in other resources that will allow a spacecraft operating in this environment to hover in a fixed location in the relative reference frame of the small body. The paper discusses the derivation of the equations of motion used in the non-linear dynamic model, the design of the controller that will allow the spacecraft to hover, and the development of the control loop that will simulate the spacecraft hovering in the dynamic environment of the asteroid 1999 …

Dissimilar Metal Weld Variability Due To Lot Differences In Nitinol/ Stainless Steel Interface, Matthew R. Rudow

Materials Engineering

Abstract

An experiment was conducted to determine and reduce the causes of variation between a 304 Stainless Steel and super elastic Nickel Titanium dissimilar metal weld. Six factors were established to understand the cause of variation: perpendicularity, final grind, surface finish, weld force, weld pulse duration, and alignment. Using a rotational test with an air piston break pressures were established and charted in Minitab to identify trends. It was shown that weld force and weld pulse duration were the two factors that had the most influence on break strength. This data also showed that higher strength groups had less variability. …

Technological Advancement For Vehicles Operable By The Visually Impaired, Heather L. Brown

Industrial and Manufacturing Engineering

This senior project aims to provide blind persons with the ability to effectively experience driving. This report includes the project background, literature review, designs, methodologies, results, and conclusions with project management, human factors engineering, and electronic manufacturing focuses. Other universities and professionals have accepted the Blind Driver Challenge presented by the National Federation of the Blind (NFB) or studied systems to improve vehicle feedback. The Virginia Tech vehicle, named "Odin", includes tactile and audio interfaces in order to relay information to a blind driver about vehicle heading and speed. The QFD results reveal that the amount of available information from …

The Analysis Of Electure Creation & Distribution Systems At Cal Poly, Jason Carian

Industrial and Manufacturing Engineering

This report details the analysis of potential eLecture creation and distributions for Cal Poly San Luis Obispo. Specifically, this project will focus on a system for the College of Engineering. This project was completed using the Systems Engineering process and concentrated more specifically on the Systems Evaluation phase, in which the specifics for potential system solutions are discussed. The first step was to define the problem that must be addressed; Cal Poly currently uses eLectures in the classroom, but with the wide variety of eLecture creator and distribution alternatives available, there is no optimal system at the University. The next …

Parker Aerospace Fluid Systems Division Product Support Facility Redesign, Sean Walker

Industrial and Manufacturing Engineering

With growing popularity for commercial air travel and aerial military operations comes an increase in demand for innovative, technological solutions of aircraft system components. As OEM sales of these components rise, this creates a burden on the aftermarket side of the business when these parts and systems require service in order to continue functioning properly. Parker Aerospace, Fluid Systems Division, and its Product Support Team are experiencing this growth burden and want to reconfigure necessary means within the layout to succeed in accommodating new program areas on the aftermarket side. During this process, cost reduction opportunities will be explored and …

Human Factor And Ergonomic Considerations And Improvements For A Table-Free Card Game Product, Enrique Daniel Aguirre

Industrial and Manufacturing Engineering

The purpose of this project is to design a table-free Yu-Gi-Oh! Card Game product that will make the transition of said game from table to user more fluid and intuitive, improving on past designs in the process. Despite there currently being many similar products in the market, there has not yet been one that adequately fulfills game requirements and comfortably adapts to the range of players associated with the game. Taking ergonomic and human factor considerations into account during the development of the design, a prototype was created as part of this project that was subsequently tested against a past …