Engineering Commons^™

Low-Cost Imu Implementation Via Sensor Fusion Algorithms In The Arduino Environment, Brandon Mccarron

Aerospace Engineering

A multi-phase experiment was conducted at Cal Poly in San Luis Obispo, CA, to design a low-cost inertial measurement unit composed of a 3-axis accelerometer and 3-axis gyroscope. Utilizing the growing microprocessor software environment, a 3-axis accelerometer and 3-axis gyroscope simulated 6 degrees of freedom orientation sensing through sensor fusion. By analyzing a simple complimentary filter and a more complex Kalman filter, the outputs of each sensor were combined and took advantage of the benefits of both sensors to improved results. Gyroscopic drift was removed in the pitch and roll axes using the Kalman filter for both static and dynamic …

Guidance System, Kayaking For The Visually Impaired, D. Ryan Kirtland, Ryan Phife, William Gardner, Amy Johnson

Biomedical Engineering

Quality Life Plus is working with Team River Runner to develop an assistive guidance system for veterans who want to remain active by kayaking, after sustaining an injury that impairs vision. This system allows these veterans to complete a slalom speed race independent of a personal guide in the water. The system incorporates 3 stations that each contain a speaker connected to a microcontroller system covered by a Pelican Case on a custom made buoy. During the slalom race, a kayaker will travel from shore towards buoy #1 as it omits sound from the speaker. As the kayaker moves around …

Flarebot - Analysis Of An Autonomous Robot, Sanat S. Sahasrabudhe

Computer Engineering

Autonomous robots are increasing in popularity for educational, research, and household purposes. This report analyzes the design and functionality of one such example, called FlareBot, which is designed to self-navigate and stack cans. Specifically, the robot is designed to follow a fixed path for navigation, and stack any cans it comes across. Once a maximum number of cans is stacked, the robot releases them and restarts the process. The design is achieved using three DC motors, two servo motors, one line sensor, and one infrared sensor. Designing autonomous robots is a strong test of the engineering design process, which includes …

Automatic Site Reconstruction With A Mobile Robot And Scanning Laser Proximity Sensor, Erik Nelson, Sean Willis, Nathan Lucero

Computer Engineering

Leading research in robotics, especially in the areas of computer vision, planning, and probabilistic learning, require a mobile robot platform to program. The design and construction of such a platform is a laborious task, calling upon knowledge from many branches of engineering. Additionally, hot research topics in robotics such as vision-based Simultaneous Localization and Mapping (SLAM), advanced trajectory planning algorithms, and adaptive control for collision avoidance contain algorithms that build upon a localization and mapping architecture which is time-consuming to program in itself. To bring future senior project teams from Cal Poly's computer engineering and computer science departments closer to …

An Investigation Of Arabinan And Cellulose Based Nano-Composite Fabrication Methods, Marianne Smithfield, Carl Petterson, Robert Miller

Materials Engineering

Microcrystalline cellulose was converted into nanocrystalline cellulose via an acid hydrolysis procedure. Scanning electron microscopy (SEM) was employed to measure the particle size and thus the effectiveness of acid hydrolysis. The nanocrystalline cellulose was poured through a 0.2μm filter to isolate the particles of ideal size. The nanocrystalline cellulose samples were stored in dimethylformamide (DMF) to prevent mold growth and agglomeration upon drying. Numerous composite samples were created by dissolving the arabinan in a solvent, suspending cellulose in the arabinan solution, and then drying the sample. Casting was performed in a silicon mold to allow sample removal without damage. Initial …

Evaluation Of Forging Strain For Maximum Grain Size In Open-Die Forged 6061 Aluminum, Eric Strehl

Materials Engineering

In an effort to maximize grain growth of open-die forged 6061 aluminum alloy parts, samples from three of Weber Metals’s suppliers (Hidal Co-Almex USA Inc., TST Inc., and Vista Metals Corp.; to be called Supplier H, Supplier T, Supplier V respectively) were cut into cylinders with diameters of 0.75˝ and heights of 2˝, and put through a simulated forging process and heat treatment. It is possible that additional alloying elements may be promoting or inhibiting grain growth in the final part. Maximizing grain growth for aluminum alloy parts results in improved resistance to intergranular corrosion. Samples from each vendor had …

Electrical And Programmable Logic Controller Design, Construction, And Economic Analysis Of A Reusable Plastic Container Dumper, Thomas Marderosian

BioResource and Agricultural Engineering

This senior project discusses the electrical and programmable logic controller design, the construction, and an economic analysis of a reusable plastic container dumper. The RPC Dumper will be part of the processing of citrus fruits at Bee Sweet Citrus, Inc. This system will be a mobile and partially automated system to dump these reusable plastic containers full of citrus fruit instead of having them manually dumped.

The total bill of materials of the project totaled $11,257.05 and the RPC Dumper was able to dump four RPCs per minute.

Boundary Retracement Survey Of Cal Poly’S Serrano Ranch, John Lanfranki

BioResource and Agricultural Engineering

No abstract provided.

Design, Construction, And Evaluation Of A Hydraulic Oil Filtration Cart, Eric Steiger

BioResource and Agricultural Engineering

This report discusses the design, construction, and evaluation of a hydraulic oil filtration car sponsored by Papich Construction Inc. This company developed the need for a filter cart system to service equipment by flushing and cleaning the oil in hydraulic reservoirs and systems. The opportunity of reviewing an existing product from Caterpillar was taken to obtain basic design parameters. This car however, did not meet all the needs preferred by the service technicians of Papich; thus leading to the idea of a custom filter cart.

The filter cart is composed of a square tube frame sitting on pneumatic no-flat castor …

Evaluation Of Thermophile Algae In Horizontal Photo-Bioreactor, Olivier Schmied

BioResource and Agricultural Engineering

No abstract provided.

Design And Construction Of A Race Team Equipment Box, Daylan D. Coffey

BioResource and Agricultural Engineering

This senior project discusses the design and construction of a race team equipment box. This equipment box was located on the rear of a modified golf cart. The rear half of the golf cart was modified by creating framework around the rear so that the equipment box would rest on top and be able to detach from it. The equipment box was able to hold all necessary equipment that is needed in the pits. Each items location was placed ergonomically so they can be reached with ease in an efficient manner. Located on both sides of the equipment box were …

Management Feasibility Of Solar Energy Capture System In A Poultry Production Facility, Dan Leitcher

BioResource and Agricultural Engineering

This senior project involves designing a solar system for an agriculture entity and conducting a feasibility management study on the system. The feasibility study will look the initial cost, amount of energy generated, and estimated payback of the system. These factors will determine whether or not the Cal Poly poultry unit should ever implement solar into their operations. It will be ideal if the designed system can generate enough power to cover the electric usage associated. The system can be either photovoltaic or thermal and could either be a ground or roof mount system. The agriculture entity selected was the …

Design, Constuction, And Evaluation Of A Flame Cultivator Attachment, Aaron Evans

BioResource and Agricultural Engineering

This senior project discusses the design, construction, and testing of a flame cultivator attachment. The project used existing torches, a tractor, and a cultivation sled to increase the usability of the farmer’s torches. This project includes two torch clamps, two propane tank brackets, and a removable valve panel. Testing showed that the new system increases the safety and efficiency of the torches.

Practical Irrigation Scheduling Program, Dominic Sween

BioResource and Agricultural Engineering

This senior project discusses the design, construction, and evaluation of an irrigation scheduling program that aids users in alfalfa irrigation management, with the potential for application with other crops. The program uses a very accurate irrigation prediction model that forecasts what the estimated irrigation need of each week will be, as well as the number of irrigations needed to satisfy the requirement. The model was found to predict the sum of the actual required weekly irrigation amount within less than 1% of the true value. The program was based off the single crop coefficient approach that was outlined previously by …

Design Of Vineyard Irrigation System And Reservoir Enlargement, Matthew M. Moore

BioResource and Agricultural Engineering

The goal of this project is to design a drip irrigation system for a 25 acre vineyard in Potter Valley, Ca. This allows water to be efficiently delivered to the plants in a timely manner in order to maximize yield or fruit quality. This design will also include the resizing of the current reservoir in order to accommodate for the new water requirements; however this design will not include the overhead sprinkler system needed for frost protection.

Multiplicative Feedback Audio Distortion Circuit, Colton Parsons

Electrical Engineering

This circuit aims to distort an audio signal input in a novel and aesthetically pleasing manner. When it comes to the timbre of a note, even harmonics generally sound better than odd harmonics. Most forms of audio signal distortion (usually for electric guitar) primarily add odd harmonics to a signal, as this is easily accomplished by clipping the waveform. This project instead utilizes a signal multiplier in a feedback loop, with one multiplier input coming from the circuit’s input, and the other from the multiplier’s own output. This process creates even harmonics. A delay line is placed in the loop, …

Nbconvert Refactor, Jonathan Frederic

Physics

IPython is an interactive Python computing environment. It provides an enhanced interactive Python shell. The IPython Notebook is a browser based interface distributed with IPython. It enables the creation of richly formatted notebooks that contain embedded IPython code. With nbconvert, notebooks can be exported to various formats including, but not limited to, LaTeX, reveal.js, RST, and HTML. This is important for users that want to be able to share their work outside of IPython. This senior project is the addition of a Sphinx LaTeX output format and the refactor of nbconvert.

Intuity Sleeve Redesign, Maxwell Arnold, Brittany Kinkade, Dominic Nicoletti

Mechanical Engineering

No abstract provided.

Exploration Station Kidshake Table, Jeremy Duhe, Philip Hopkins, Matt Ostiguy, Samantha Weiner

Mechanical Engineering

The KIDShake Table is an all mechanical earthquake shake table sponsored by the Exploration Station Children's Museum of Grover Beach. This interactive exhibit has two working mechanisms, a hand crank and pull rope, that provide two axis movement for knocking down block structures. This table was built and designed for a target age of 10 years.

Dedion Axle Senior Project, Nick Schraan, Mark Shushnar, William Swenson, Ramy Tall

Mechanical Engineering

The sponsor, EV Grid Inc. is a company looking to the future with the development of a vehicle to grid infrastructure. The vehicle in development is a Ford E-250 Van which had been converted to electric drive with a front motor, rear drive layout. The sponsor wanted to move the electric motor to the rear and develop an axle to support this change. By eliminating the driveshaft, a more efficient use of battery space could be utilized. The goal of this project is to design and fabricate a prototype deDion rear axle which incorporates a system of drive components that …

Architectural Engineering Earthquake Shake Table, Garrett Gudgel, John Whitmer, Brandan Williams

Mechanical Engineering

The Architectural Engineering Department at California Polytechnic State University, San Luis Obispo, owns and operates a single-axis earthquake shake table that previously was only capable of basic wave motion. After implementing a computer based interface to the existing system, Mechanical Engineering student seniors were able to create control algorithms that can take existing or user created acceleration data from earthquakes as well as any user defined position data to be accurately run on the earthquake shake table.

Adaptive Floor Hockey Device, Chris Gaul, Ricardo Gaytan, Matt Spaulding, Shannon Brant

Mechanical Engineering

Sean is a young boy living with ataxic cerebral palsy. Ataxic cerebral

palsy affects Sean’s balance and coordination, so he uses a walker to

increase his mobility. Sean would like to play Special Olympics Floor

Hockey but his walker prevents him from participating. The goal of this

Senior project was to develop a device to be attached to his previous

walker to allow Sean to play floor hockey in the least restrictive

environment possible. The Adaptive Floor Hockey Device is the product

we designed to satisfy this need.

School Van Access In Nepal, Edgar Corona, Humberto Maldonado, Josh Schiesl

Mechanical Engineering

A need has been identified by a school in Nepal intended for children with Cerebral Palsy, called Sathi Sansar, to develop a more effective solution to loading and unloading students onto the school’s Toyota HiAce van. Currently, a combination of the driver, parents and teachers manually help the students on and off the van. However, this task has proven to be both laborious and time consuming for all parties involved. A solution to this problem needs to be designed and one is currently being developed by a team of engineering students from California Polytechnic State University-San Luis Obispo and Katmandu …

Mercedes-Benz Oil Level Monitor, Emmanuel Camacho, Jonathan Manriquez, James Young

Mechanical Engineering

The purpose of this project is to develop an engine oil level monitoring system that will replace the current dipstick method during vehicle testing for Mercedes-Benz Research and Development North America, Inc. (MBRDNA). Currently, MBRDNA test drivers check the engine oil level twice a day after two eight hour shifts each day. To measure the oil level, the driver parks on a level surface, waits five minutes for the oil to cool, and then manually checks the oil level with the dipstick. The goal of this project is to have a reliable, physical, working prototype that MBRDNA can use for …

Bocce Ball Launcher: An Adaptive Bocce Ball Device, Jake Deschamps, Megan Hughes, Thomas Lynch

Mechanical Engineering

This report details the adaptive bocce launching device created by Team B.A.L.L. and theprocess of designing, building and testing it. The final design was a wirelessly controlled pneumatic catapult capable of propelling a bocce ball such that it would land fifteen feet away and roll the length of the wheelchair accessible bocce courts located at the Colony Park Community Center in Atascadero. A wide variety of users are supported because the system is controlled by a single button which can be actuated by the user’s hand, forearm, head or anything else they are able to move. The catapult allows the …

Beach Wheelchair Project, Rory Aronson, Joshua Marcum, Samuel Coyne, Alex Hayes, Alexa Colburn, Max Hessel, Benedikt Strauss, Marvin Rimmele, Marco Pietsch

Mechanical Engineering

The Beach Wheelchair, Sandcrawler, is a machine intended to help give people with disabilities the full beach experience. The non-profit organization Bridge II Sports sponsored this project, and tasked us with developing the design and fabricating a prototype. This chair has several features including a linkage mechanism that raises and lowers a chair relative to an external frame, hand crank drive with Gates Carbondrive belt and sprockets, buoyant Wheeleez balloon tires, and much more.

Rebounder Fatigue Test Machine, Caroline Reeves, Will Robertson, Ethan Flory

Mechanical Engineering

JumpSport, a company that designs and sells trampolines and trampoline accessories, has sponsored this senior project team to design, build, and test a trampoline fatigue test machine. The machine must simulate a person jumping on the trampoline to test the life of JumpSport’s fitness trampolines and kids’ trampolines. Partway through the design process, the objectives were altered and this senior project team was tasked with merging with another Cal Poly senior project group to create an all-inclusive test machine to accommodate both full-trampoline testing and individual bungee cord testing.

The final design is centered on a slider crank linkage driven …

Low Velocity Impact Tower Feasibility, Setup, And Impact Testing Of Carbon Fiber Reinforced Epoxy Thermoset And Peek Thermoplastic Matrix Composites, Brent Plehn

Materials Engineering

A low velocity impact tower was donated to Cal Poly's Materials Engineering Department along with four fiber reinforced polymer matrix composites. The tower was set up in building 192 in the Mechanical Testing Laboratory. Improvements were made to the tower including adding velocity detection capabilities, making loose hardware inclusive, adding an extra tower arm for better consistency, adding a double jawed clamp for faster testing, and rerouting the tower's compressed air system to improve performance. A standard operating procedure was drafted, tested, and redrafted for impact testing composite panels. The four composite panels consisted of two quasi-isotropic 16 ply AS-1 …

A Design Methodology For Buoyant Prescription Sunglasses, Katherine Burzynski

Materials Engineering

As a means to develop fashionable, buoyant prescription sunglasses, this project focused on identifying a system of lens and frame materials that yield sunglasses that float in water. There was an emphasis on developing a product that could be integrated into the current sunglass market. The term fashionable is used to define a sleek frame style that does not require attaching additional floatation. This methodology relies on the relationships between the strength of the user’s prescription and the volume of the desired sunglass frame style. This relationship was verified through buoyancy testing. This testing included varying the lens material in …

Design And Implementation Of A Micro Force Displacement System, Evan Cate

Materials Engineering

The design and implementation of a micro-force displacement system was completed to test various Micro-Electro-Mechanical Systems (MEMS) devices including silicon diaphragms and cantilevers. The system utilizes a World Precision Instruments Fort 10g force transducer attached to a World Precession Instruments TBM4M amplifier. A Keithley 2400 source meter provided data acquisition of the force component of the system. A micro prober tip was utilized as the testing probe attached to the force transducer with a tip radius of 5um. The displacement of samples was measured using a Newport M433 linear stage driven by a Newport ESP300 motion controller (force readings at …