Engineering Commons^™

Aerospace Fastener Installation Tool, Anthony I. Berghout, Matthew K. Eggers, Liam Dunsmore, Jose Pardo

Mechanical Engineering

Contamination, particularly in aerospace manufacturing environments, is a significant concern, especially with fastener designs that incorporate torque-rated breakaway pieces for easier installation. These breakaway pieces are also known as pintails. Howmet has tooling that can collect loose pintails during installation, but they have small capacities and are not ergonomic for aerospace technicians. Their current need is for a light and ergonomic tool capable of installing a wide variety of Ergo-Tech® fasteners while having a large capacity to collect pintails and improve aerospace manufacturing methods. For this Critical Design Stage, we have finalized a design that allows Pintails to pass through …

2-Axis Solar Panel Tracker, Danica Wong, Oliver Barnaal, Anton Orme

Mechanical Engineering

Solar panels generate energy from sunlight. To do this it’s important that they remain pointed at the sun throughout the day. The Cal Poly Micro Grid Lab runs a class that uses a student made solar panel and tracking mount as an instructional tool. This project is beginning to show signs of wear from outdoor use and is unable to run without constant input due to some significant design flaws. The lab needs a new version of the mount to be made that is significantly more reliable and easier to use.

Edwards Lifesciences: Esheath+ Scoring Automation, Tony Lee Avina, Kirth Hirth, Charith Sunku, Humberto Salazar-Banuelos

Mechanical Engineering

Due to a non-disclosure agreement with our sponsor, Edwards Lifesciences, the contents of the report have been omitted.

Kinetic, Wind-Driven Metal Sculpture, Irene Songhee Han, Aiden Brown Largay, Madeline Vang Xiong

Mechanical Engineering

The Interdisciplinary Senior Design Team “Flying Flora” from Cal Poly’s College of Engineering has been tasked with designing and building a wind-driven dynamic metal sculpture for the San Luis Obispo Botanical Garden. The botanical garden wants to fill a large, centrally located vacant space with a kinetic sculpture to attract and welcome visitors. The final design, as approved by the garden’s directors, features a large metal California poppy below a stained-glass and metal butterfly. The flower rotates smoothly in typical wind conditions, drawing the attention of visitors to the sculpture. The butterfly is stationary, positioned at an angle from the …

Aluminum Boat Rotation Fixture, Kevin W. Heiskell, Nathaniel M. Conway, James S. Knowles, Austin J. Kehl

Mechanical Engineering

Aluminum fishing boats are widely used for various water-based activities, including fishing, transportation, and recreation. Their lightweight construction makes them ideal for maneuverability, particularly in regions like Australia. However, the manufacturing process presents challenges, specifically the need to weld both the interior and exterior seams of the hull. As the boat’s weight increases during assembly, flipping it becomes difficult and potentially hazardous. Traditional methods such as cranes or forklifts are inefficient and pose safety risks. To address this, our team developed a rotating fixture that secures the boat at two connection points, one at the bow and one at the …

Thermally Perfect Augmentation Of A Supersonic Inlet Design Tool That Uses Method Of Characteristics, Mario V. Guardado

Master's Theses

This work is the first in a series to augment a supersonic air inlet design tool based in Python 3 to incorporate new models that increase the range of applicability of the tool. This effort focuses on improving the thermodynamics model by incorporating a thermally perfect gas model. This tool utilizes method of characteristics to solve the governing equations for an inviscid, irrotational, isentropic, steady, supersonic flow field. Multiple test cases are used to assess the accuracy of all new models. A comparison is made between the original code’s test case for a supersonic inlet at low temperatures to verify …

Reverse Engineering Bring Up And Profiling Of Multi-Fpga Systems, Henry A. Evans

Master's Theses

FPGAs have long been used for prototyping and verifying high-speed digital designs in industry and in academic research. As ASIC designs have grown in complexity and size, prototyping those designs on FPGAs has required multiple FPGAs that sometimes span multiple servers. Western Digital donated multiple FPGA-based systems to Cal Poly in 2023. These servers contain multiple high-end AMD FPGAs that are ideal for prototyping large high-speed digital designs, however the full documentation on how to use the servers and how the servers work was not provided. The servers did not come with any information on how to program the FPGAs, …

Griddle: A Novel Hardware Based Matrix Multiplier Architecture, Seth Kiefer

Master's Theses

Matrix multiplication is a computational cornerstone in modern artificial intelligence and scientific computing, yet general-purpose processors struggle to perform these operations efficiently at scale. This thesis presents Griddle, a novel hardware architecture for matrix multiplication implemented on a Xilinx Artix-7 FPGA. Griddle focuses on flexibility and scalability by adopting a purely iterative approach that supports arbitrarily shaped input matrices without requiring padding or strict dimensional constraints. The architecture uses computational pipelines to execute a multiplication operation. Each pipe consists of a multiplication core and accumulation buffer that compute matrix products in parallel. The multiplication core contains a set of multiplier …

Streamlined Intelligence: Resource-Efficient Machine Learning For 5g Nr V2v Channel Equalization, Jacqueline G. Radding

Master's Theses

As autonomous vehicles continue to evolve, reliable and efficient real-time communication between vehicles is essential for safety and performance. This thesis explores Streamlined Intelligence: Resource Efficient machine learning for 5G NR V2V Channel Equalization, focusing on lightweight random forest decision tree models to address the challenges of channel equalization in 5G New Radio (NR) vehicle to vehicle (V2V) systems. Using orthogonal frequency division multiplexing (OFDM) with QPSK modulation, the study simulates data transmission in nonlinear channels characterized by obstructions, Doppler shifts, and fading. Decision trees are proposed as a computationally efficient alternative to other machine learning methods while being compared …

Experimental Characterization And Finite Element Analysis Of The Effects Of Pitting Corrosion On The Mechanical Properties Of Stainless Steel, Duncan Jay Fure, Long Wang

Master's Theses

Many structures do not fail from poor design, but instead from environmental degradation. Corrosion is one mode whose effects can be diminished, but not eliminated, by employing corrosion resistant materials, such as 304 stainless steel, which are still subject to pitting corrosion. Pitting corrosion is a chemical process of the localized removal of material leaving cavities. Despite the prevalence of pitting corrosion, there has been limited testing conducted of the effect of stress during corrosion. This study conducted accelerated controlled corrosion experiments with and without mechanical loading and various corrosion times. Pit morphology of different conditions was analyzed with statistical …

Low Earth Orbit Drag Sail Degradation Due To Atomic Oxygen And Ultraviolet Radiation, Hannah Rost

Master's Theses

As the orbital debris population increases, so does the risk of collisions with operational spacecraft. In response, the Federal Communications Commission has shortened the deorbit requirement from 25 years to five years. While natural atmospheric decay was sufficient under the previous guideline, many objects with low area to mass ratios can no longer passively comply. Smaller, non-propellant-carrying space objects such as CubeSats lack the ability to maneuver and must rely on alternative deorbit methods. One proposed solution is to deploy a drag sail at end of life to increase atmospheric drag and accelerate orbital decay. However, exposure to atomic oxygen …

In-Situ Defect Detection In Selective Laser Melting Using Convolutional Neural Networks, Ethan Gaigalas

Master's Theses

This thesis develops and trains a convolutional neural network (CNN) to classify defects in metal parts produced by selective laser melting (SLM) using acoustic emission (AE) data. The model successfully identified porosity and standard build layers with high accuracy but consistently struggled to classify lack of fusion (LOF) defects, regardless of input type, normalization, or class count. These results suggest that while AE signals contain distinguishable features for certain defect types, LOF signals may be too subtle or inconsistent for reliable detection. The study addresses the ongoing challenge of in-situ quality monitoring in metal additive manufacturing, where defects like cracks, …

Design And Development Of A Half-Bridge Llc Resonant Converter Laboratory Module, Alyssa Lam

Master's Theses

Resonant DC-DC converters have become a well-known solution in power supplies due to their ability to improve efficiency by utilizing soft-switching techniques. This further has caused a growing interest in industry to use these converters for high-switching-frequency, high-efficiency, and high-power applications such as EV charging stations, photovoltaic systems, battery chargers, etc. One particular resonant topology that has gained popularity in recent years is the LLC resonant converter. Due to the prevalent use of the LLC resonant converter, it is therefore crucial for students preparing for a career path in power electronics to become well-versed in the concept and implementation of …

Coherent Synchronization For Distributed Digital Phased Arrays, Zachary C. Numa

Master's Theses

Distributed digital phased arrays are rising technologies that help enable applications such as search and rescue operations, wireless communication, radar navigation, and military operations, among many others. Due to their improved angular resolution, digital phased arrays offer superior direction-finding capabilities compared to traditional analog phased array systems. However, this improvement comes at the cost of increased complexity—specifically, the need for precise synchronization of phase, time, and frequency across physically separated nodes. Without synchronization, the distributed phased array's gain and direction-of-arrival (DoA) estimations deteriorate significantly.

There are multiple aspects to implementing and synchronizing a non-stationary distributed digital phased array. This research …

Open Source Microgrid Integration, Zachary J. Kwast

Master's Theses

Microgrids are small-scale electrical systems that operate in tandem with a centralized grid to provide power to a smaller group of target devices. These microgrids are used for a wide range of different purposes, which invites the need for a generalized model that can be tweaked for a variety of uses. This document goes over the theory used to design an open source AC and DC microgrid meant for use by anyone. The microgrid is created using a Raspberry Pi that controls two different power converters so that a wide range of voltage and current characteristics can be achieved. These …

Investigation Into Silicone-Silicate Conversion Due To Atomic Oxygen In The Low Earth Orbit Environment, Justin T. Self

Master's Theses

Silicones have been widely used over the years in spacecraft for a variety of functions, but atomic oxygen (AO) exposure in Low Earth Orbit causes a silicate (SiO₂) surface layer to rapidly develop on the silicone which results in a permanent change in its thermal and optical properties. Although this silicone to silicate conversion is known to occur, statistical predictions of layer formation as a function of time on orbit are not found in literature. This thesis utilized optical and scanning electron microscopy, Fourier-Transform Infrared Spectroscopy, diffuse reflectance spectroscopy, and nonlinear regression statistical techniques after RF plasma asher …

Prepare Lora Physical Layer For Testing In Low Earth Orbit On A Cubesat, Sammy Brunton

Electrical Engineering

This project is a collaboration with OWL Integrations, a company that specializes in adaptable, low-cost communication systems. OWL has developed a board specifically designed for space applications called the Space Quacker Advanced Development (SQuAD), which is an adaptation of their existing board called the Quaker Advanced Development (QUAD).

This project focuses on testing the existing SQuAD board design to make sure that it is flight-ready for deployment on Cal Poly CubeSat’s satellite, SAL-E. To achieve this, the project must ensure compatibility with Low Earth Orbit (LEO) conditions by testing the integrated high-power long-range (LoRa) receiver and enhanced hardware to meet …

2024 – 2025 Cal Poly Wind Power Ac-Dc Rectification Subsystem For Collegiate Wind Competition 2025, Ryan Rayos, Annabella Piercey, Alex Liu

Electrical Engineering

This project focuses on the design and development of a bidirectional AC-DC rectification subsystem for a wind energy conversion system (WECS), tailored for the 2025 Collegiate Wind Competition. The subsystem is defined by its core inputs and outputs where it receives AC power from the wind turbine generator and delivers stable DC power to auxiliary electronics and variable loads. Conversely, the system can also accept DC power, such as from wall power, and output AC power to drive the permanent magnet synchronous machine (PMSM) as a motor, overcoming cogging torque and initiating turbine blade rotation. This bidirectional functionality is enabled …

Expeditionary Ocean Power Generator, Ethan Gossard, Julian Steele, Alex Gray, Hunter Herring-Alderete

Electrical Engineering

Point Absorber Wave Energy Converters are currently being explored as a new form of energy harvesting. The Naval Facilities' Expeditionary Ocean Warfare Center (NAVFAC EXWC) has commissioned an interdisciplinary project for students at California Polytechnic State University, San Luis Obispo, to design a prototype Expeditionary Ocean Power Generator (ExOPG) for charging batteries in the ocean.

The Mechanical Engineering team is responsible for assembling the prototype chassis, which converts the vertical bobbing motion of a buoy into kinetic rotational energy that can be used to rotate a generator shaft. They are additionally tasked with isolating the electrical components from the harsh …

Quantifying Harmful Trunk Postures: Inertial Sensor Analysis Of Trunk Angle To Support Low Back Pain Prevention, Elsa E. Bates

Master's Theses

Low back pain is a highly prevalent condition worldwide, impacting up to 80% of individuals at least once in their lifetime. A critical gap in current prevention strategies is the lack of tools to accurately measure trunk posture and movement in real-world environments. Accurate identification of biomechanical risk requires information about movement intensity, duration, and frequency, yet traditional assessment methods rely on self-reporting or visual observation, which are time-consuming and prone to error. To address this gap, a wearable monitoring method, consisting of two Inertial Measurement Units, was designed to quantify risk exposure to the spine by measuring angular position …

Electroporation Protocol Development For Cal Poly Cell Therapy Laboratory Courses, Gabrielle Melamed

Biomedical Engineering

Cancer is a heterogeneous disease caused by unchecked cell proliferation. The disease contributed to 9.7 million deaths worldwide in 2022, with hematological malignancies (leukemias, lymphomas, and myelomas) accounting for over 1.4 million deaths in the United States from 1999 to 2020. This thesis focuses on the treatment of these cancers, with an emphasis on non-Hodgkin lymphomas (NHLs). R-CHOP (Rituximab-Cyclophosphamide, Doxorubicin hydrochloride, Oncovin/Vincristine, and Prednisone) is the standard of care first-line treatment for diffuse large B-cell lymphoma (DLBCL), the most common subtype of NHL, and encompasses a mixture of chemotherapy, immunotherapy, and corticosteroids. The R-CHOP regimen cures 50% to 70% patients, …

Biofeedback For Upper Limb Bionics, Arissa Anaya, Adam Moger, Connor Bly, Theodore R. Hughes

Biomedical Engineering

The purpose of this document was to present a senior design project from Cal Poly sponsored by Matt Robinson at the Hanger Clinic in San Luis Obispo to provide biofeedback for users of upper limb protheses. This project focuses on individuals with trans-radial upper limb amputations, including patients with congenital limb deficiencies who use trans-radial prosthesis, who receive very little or no sensory feedback from their prosthetic device. This sensory feedback device was intended to be used as a training tool with a myo-electric hand-like upper limb prosthesis in a clinical setting. This document provides an overview of the different …

Simulated Live Studio Audience, Theodore David Shellenberger

Computer Engineering

The Simulated Live Studio Audience is a Python based application that utilizes Vosk, Roboflow, and Llama 3.2 to provide a user with auditory feedback based upon both visual and audible input from their device's microphone and camera. This system functions with a custom trained computer vision model to detect a specified object and when individuals walk in and out of the camera frame, outputting sitcom style simulated crowd reaction sounds accordingly. The simulated studio audience program also takes in vocal input from users, converts it to text, and, using a large language model, analyzes it for content that can be …

High-Frequency Current And Voltage Sensing Buck Converter Compatible With Model Predictive Control, Cathy G. Chen, Lani K. Nguyen

Electrical Engineering

This paper presents the design and implementation of a high-frequency buck converter operating at 1 MHz, integrated with voltage and current sensing capabilities for enhanced output regulation. The primary objective is to minimize transient dips in output voltage commonly observed during load disturbances or switching events. The converter design is intended to be compatible with a Digitally Assisted Analog Computing Circuit (DAACC) for real-time model predictive control (MPC), which leverages fast analog elements with programmable digital components to solve a penalty-based reformulation of the quadratic optimization problem underlying conventional MPC.

Single-Sided Hearing Assistance Application, Harryson Nguyen, Jp Haratani

Electrical Engineering

The product is a hearing assistance smartphone application which aims to improve the quality of life of people with single-sided hearing loss/deafness by providing them with a cheaper and more reliable alternative to medically-prescribed hearing aids. Due to development setbacks, the product instead uses open-ear earbuds. Since the earbuds are not directly inserted into the user’s ear canals, they will not obstruct the hearing of the user’s non-deaf ear, and the user will still be able to hear the sounds that come from their non-deaf side. Some users may find that Bluetooth earbuds can be quite expensive, but are ultimately …

Wireless Communication In Autonomous Vehicles, Ethan Paul Spalard, Alan Rubalcava, Jarnail Singh Sanghera

Electrical Engineering

This project focuses on building a realistic, standards based V2X communication platform using DSRC (IEEE 802.11p) to support future autonomous vehicle control research. The system is built around commercial off-the-shelf (COTS) hardware, specifically the NXP i.MX 8XLite – V2X Evaluation Kit, which integrates an automotive-grade processor and the SAF5400 V2X modem to handle low-level DSRC transmission in the 5.9 GHz band.

We successfully completed the hardware bring-up, verified over-the-air communication between two nodes, and performed initial RF characterization using a spectrum analyzer. The SAF5400 was confirmed to operate on all seven DSRC channels (172–184), maintaining the correct 10 MHz bandwidth …

Piezoelectric Actuator Driver System, Daniel Hoefer

Electrical Engineering

This work presents the design, fabrication, and testing of a high-voltage piezoelectric actuator driver system purposed for integration into defense and aerospace precision motion control applications, particularly those in laser optics. The core challenge addressed was the mismatch between the standardized 28V DC power bus used in military systems and the significantly higher voltage requirements of piezoelectric actuators. Existing commercial drivers were evaluated and found unsuitable for field deployment due to inadequate ruggedness, excessive complexity, or power limitations. Consequently, a modular system architecture was designed featuring four independent driver channels, each using a high-voltage, high-current linear amplifier topology to scale …

Direction Finding From Aerial Platforms With Amateur Radio Arrays, Ben Duval Iii, Esteban Perez

Electrical Engineering

This senior project presents the development of a communication network designed to remotely control and program a distributed digital antenna array for autonomous synchronization and calibration. The system facilitates command transmission using a custom BPSK communication protocol operating in the UHF band (430–450 MHz) and employs a two-tone waveform to extract frequency, phase, and timing offsets between array nodes. These offsets are critical for aligning received signals in preparation for digital beamforming. The array comprises four nodes: three aerial units and one ground-based control unit. Each node is built using a LimeSDR Mini 2.0, Raspberry Pi, portable battery pack, and …

Mesh-Networked Uav Swarm: Experimental Leader-Follower Formation Control, Toma Grundler, Jack Ryan

Electrical Engineering

In recent years, unmanned aerial vehicles (UAVs) have demonstrated significant potential for multi-agent coordination applications, yet reliable formation control algorithms remain challenging to implement in real-world environments. This report presents the design, simulation, and hardware implementation of four leader-follower formation control strategies for UAV swarms. The implemented algorithms include a semi-rigid PI controller based on forward and lateral distance error, a hybrid PID controller utilizing mixed error signals with velocity and position feedback, a simplified velocity-based PID controller operating on individual coordinate components, and a GPS offset controller with direct positional control. MATLAB simulation validated controller performance in four different …

Framework For Multi-Agent Coordination And Distributed Localization In Micro-Uavs, Minwoo Park, Nikolas Tambornini

Electrical Engineering

Micro-UAVs (unmanned aerial vehicles) due to their inexpensive nature and compact form factor have shown an increase in prevalence throughout a multitude of applications including, but not limited to: search and rescue, military reconnaissance, and agriculture monitoring. However, for a majority of these high impact applications, a swarm of micro-UAVs are required and furthermore mandate that they are able to cooperatively and autonomously coordinate with each other. For long, controlling and communicating between a user and a singular micro-UAV has been a well known and solved problem, however the same can't be said for swarms of micro-UAVs. This project seeks …