Engineering Commons^™

Project Thetis: A Low-Cost, Low-Profile Inertial Data Logger, Braidan Duffy

Theses and Dissertations

This thesis details the design, testing, calibration, and verification of a nine degree of freedom inertial measurement data logger for use with floating bodies. The instrument was conceived to address limitations of equipment used in classes within the Ocean Engineering department at Florida Institute of Technology. By meeting with several stakeholders and end users, a series of stakeholder requirements, capabilities, and component-level requirements were de- veloped that informed the design constraints. There were several hardware iterations of the board, culminating in Revision F5 which was extensively tested and proven. The design was inspected after testing concluded to determine which capabilities …

Band Motor Crankshaft For Hydrogen Combustion Engine, Lincoln Hofer, Jacqueline Mendoza Cortes, Austin Rhee, Roze Raymond

Mechanical Engineering

This report outlines the steps in which a group of four mechanical engineers at California Polytechnic State University California, San Luis Obispo, addressed an issue brought up by Professor Roger Benham from the Materials Department. The task included developing an automated and modular testing platform for a revolutionary concept crankshaft prototype – meant for a hydrogen combustion engine - developed and produced by the sponsor: Roger Benham. A testing platform is necessary to measure the performance of the shaft design created to eventually implement this subsystem into a complete hydrogen engine design. Values being tested include geometric validation, maximum static …

Interactive Water Vortex Exhibit, Simon Way, Emily Laing, Roqaya Naseri, Makenzie Kan

Mechanical Engineering

The San Luis Obispo Children’s Museum requested an interactive water vortex exhibit to both engage and entertain inquisitive guests, ages two to eight. The goal was to design and manufacture an exhibit that would educate its users on the fluid mechanics behind water vortices. They activate the mechanics by spinning a wheel, which is perceived as the catalyst to manipulate the flow of water to successfully create a whirlpool. Our team has created an interactive display that will enlighten young minds, providing the museum with an educational exhibit which shares a concept not currently taught by any other. Our project …

Experimental And Numerical Study Of Low-Velocity Impact Damage In Sandwich Panel With Uhmwpe Composite Facings, Bin Yang, Qi Zhou, Juhyeong Lee, Yan Li, Kunkun Fu, Dongmin Yang

Mechanical and Aerospace Engineering Faculty Publications

This paper is concerned with the low-velocity impact (LVI) response behaviour of sandwich composite panels (SCPs) with ultra-high molecular weight polyethylene (UHMWPE) composite facings and Polyvinyl Chloride (PVC)/Polyethylene Terephthalate (PET) foam cores. A series of LVI tests with SCPs subjected to 50 J, 80 J and 110 J were conducted to examine their impact characteristics and damage mechanisms. LVI-induced internal damage in the SCPs were characterised by compute micro-tomography (μCT) analysis. The effects of UHMWPE areal density and foam type on the LVI responses and associated failure modes of the panels were also examined. The experimental results showed that the …

A Digital Triplet For Utilizing Offline Environments To Train Condition Monitoring Systems For Rolling Element Bearings, Ethan Wescoat

All Dissertations

Manufacturing competitiveness is related to making a quality product while incurring the lowest costs. Unexpected downtime caused by equipment failure negatively impacts manufacturing competitiveness due to the ensuing defects and delays caused by the downtime. Manufacturers have adopted condition monitoring (CM) techniques to reduce unexpected downtime to augment maintenance strategies. The CM adoption has transitioned maintenance from Breakdown Maintenance (BM) to Condition-Based Maintenance (CbM) to anticipate impending failures and provide maintenance actions before equipment failure. CbM is the umbrella term for maintenance strategies that use condition monitoring techniques such as Preventive Maintenance (PM) and Predictive Maintenance (PdM). Preventive Maintenance involves …

Improving Sizing Resolution Of Particle Impactors In The Nanoparticle Range, Shivuday Kala

All Dissertations

The application of particle size measurement extends across many fields: air quality measurement, pharmaceutical studies, paint and coating production, and nanoparticle formulation to name a few. Therefore, accurate measurement of nanoparticles is critical to aerosol science. While devices currently exist that can size and count nanoparticles such as electrical mobility spectrometers, dynamic light scattering devices, and small angle X-ray scattering devices, their high costs, complex operation, and lack of outdoor usability, restrict their use in practical applications. Among the devices that can size aerosols down to the nanoscale, cascade impactors stand out because of their robustness, relatively simple design, low …

Examining The Efficacy Of Using Irt As An Nde Method For Cfrp And Ztcfrp Composites, William Wyatt Taylor

Graduate Theses and Dissertations (2019 - present)

A film adhesive is commonly used to form the bond-line between composite parts. The bond-line's quality and performance can be affected by defects such as voids, impurities, and agglomerations. Identifying these defects is possible with non-destructive evaluation testing (NDE). In this thesis, the joule-heating effect (JH) through carbon nanofiber (CNF) and carbon nanotube (CNT) modified film adhesive bonded to control carbon fiber reinforced polymer (CCFRP) was used along with infrared thermography testing (IRT) for bond-line defect inspection as a preliminary study. Due to the difference in the electrical conductivity between the modified epoxy and the defect, JH can cause a …

Impact Of Material And Tunnel Barrier Quality On Spin Transport In A Cvd Graphene Non-Local Spin Valve Device Array, Samuel T. Olson, Daniel Still, Kaleb Hood, Otto Zietz, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

Wafer-scale graphene films produced via chemical vapor deposition (CVD) are now commercially available, however these films inherently contain randomly distributed defects such as adlayers and grain boundaries. This report discusses the impact of these defects on the signal integrity of an array of graphene-based non-local spin valves (NLSVs). It was found that critical spin parameters fluctuate drastically between adjacent identical devices. Investigation of the channel quality indicated that adlayers do not affect spin signal significantly even when located directly in the spin transport region of the device. In contrast, grain boundary defects within the spin transport region have significant impact …

Restricted Nonlinear Scales Of Turbulent Secondary Flows Over Spanwise Heterogeneous Roughness, Benjamin A. Minnick, Xiaowei Zhu, Dennice F. Gayme

Mechanical and Materials Engineering Faculty Publications and Presentations

Recent studies, e.g., Wangsawijaya et al. (2020) have revealed the prevalence of streak meandering in turbulent flow over spanwise heterogeneous roughness. Here we exploit the scale decomposition inherent in the Restricted Nonlinear (RNL) modeling approach to further investigate this behavior. The RNL decomposition comprises a large-scale streamwise averaged mean with small-scale fluctuations about that mean defined through a dynamical restriction that leads to computational tractability. The simplified setting facilitates the study of secondary flow interacting with the large-scale streak via one-way coupling, thus enabling additional insight into relevant interaction mechanisms. In agreement with the experimental work, our results indicate that …

Human-Centric Smart Cities: A Digital Twin-Oriented Design Of Interactive Autonomous Vehicles, Oscar G. De Leon-Vazquez

Theses and Dissertations

Autonomous vehicle (AV) technology is introduced as a solution to improve transportation safety by eliminating traffic accidents caused by human error, which is the leading cause of 90% of accidents. One key feature of AVs is sensing and perceiving their surrounding environment through processing observations collected from the environment. The perception system is essential for an AV to make informed decisions and safely navigate the environment. This study presents an image semantic segmentation algorithm developed in the area of computer vision to improve AV perception. The U-Net-based algorithm is trained and validated using a synthetically generated dataset in a simulation …

An Icfd Fluid Model Used In A Mash Tl-6 Vehicle Model, Md Zunayed Habib

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

The objective of this thesis was to develop an ICFD finite element model of a partially filled deformable container suitable for impact scenarios. This model will be later incorporated into the existing TL-6 vehicle model, which is a tractor-tank trailer vehicle model. Previous finite element fluid models for the TL-6 vehicle used an elastic fluid model, which could not predict the fluid behavior correctly.

A study was conducted on the ICFD modeling and an improved ICFD model has been developed using the LS-DYNA, a finite element analysis software. Different properties and parameters of the fluid and the container were adopted …

Characterization Of Interlayer Laser Shock Peening During Fused Filament Fabrication Of Polylactic Acid (Pla), Fabien Denise

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

The field of additive manufacturing (AM) has gained a significant amount of popularity due to the increasing need for more sustainable manufacturing techniques and the adaptive development of complex product geometries. The problem is that AM parts routinely exhibit flaws or weaknesses that affect functionality or performance. Over the years, surface treatments have been developed to compensate certain flaws or weaknesses in manufactured products. Combining surface treatments with the modularity of additive manufacturing could lead to more adaptable and creative improvements of product functions in the future. The current work evaluates the feasibility of pursuing a new research axis in …

Experimental Analysis Of Nonlinear Wave Propagation In Bistable Mechanical Metamaterials With A Defect, Samuel R. Harre

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Mechanical metamaterials built up of compliant units can support the propagation of linear and nonlinear waves. A popular architecture consists of a one-dimensional chain of bistable elements connected by linear springs. This type of chain can support nonlinear transition waves that switch each element from one stable state to the other as they propagate along the chain. One way to manipulate the propagation of such waves is via introduction of a local inhomogeneity, i.e., a defect in the otherwise periodic chain. Recent analytical and numerical work has shown that based on its initial velocity, a transition wave may be reflected, …

Physics-Based Machine Learning Methods For Control And Sensing In Fish-Like Robots, Colin Rodwell

All Dissertations

Underwater robots are important for the construction and maintenance of underwater infrastructure, underwater resource extraction, and defense. However, they currently fall far behind biological swimmers such as fish in agility, efficiency, and sensing capabilities. As a result, mimicking the capabilities of biological swimmers has become an area of significant research interest. In this work, we focus specifically on improving the control and sensing capabilities of fish-like robots.

Our control work focuses on using the Chaplygin sleigh, a two-dimensional nonholonomic system which has been used to model fish-like swimming, as part of a curriculum to train a reinforcement learning agent to …

Cfrp Delamination Density Propagation Analysis By Magnetostriction Theory, Brandon Eugene Williams

All Dissertations

While Carbon Fiber Reinforced Polymers (CFRPs) have exceptional mechanical properties concerning their overall weight, their failure profile in demanding high-stress environments raises reliability concerns in structural applications. Two crucial limiting factors in CFRP reliability are low-strain material degradation and low fracture toughness. Due to CFRP’s low strain degradation characteristics, a wide variety of interlaminar damage can be sustained without any appreciable change to the physical structure itself. This damage suffered by the energy transfer from high- stress levels appears in the form of microporosity, crazes, microcracks, and delamination in the matrix material before any severe laminate damage is observed. This …

Improving Hexapod Platform Pose Accuracy - A Photogrammetry-Based Approach, Sourabh Karmakar

All Dissertations

The aim of this research is to make a newly constructed Stewart-Gough Platform-based test frame Tiger 66.1 operational by developing control software and estimating the error in its pose accuracy. The accuracy of the platform is affected by one source or multiple sources. The typical error sources are kinematic and structural, some of them originate from manufacturing imperfections, assembly deviations, elastic deformations, thermal deformations, and joint clearances which change the expected kinematic behavior of the manipulator. Also, some non-mechanical errors like transmission error, sensor accuracy, algorithm error, and truncation error in calculation contribute significantly in some cases. Using pose deviations …

Trust-Based Variable Impedance Control And Passivity-Based Switched System Analysis For Human-Robot Cooperative Manipulation, Zhanrui Liao

All Dissertations

Human-robot cooperative manipulation (co-manipulation) is one of the most prominent human-robot collaboration (HRC) tasks, where humans and robots manipulate the same object. Trust in HRC is crucial in determining human acceptance of robots and, hence, robot utilization. A probabilistic dynamic Bayesian network (DBN) trust model that integrates a time-series trust model is presented in this thesis. The trust model is learned using a continuous and normalized Baum-Welch (BW) algorithm, devised to account for the continuous nature of trust evolution and the limitations of the classic parameter learning method. To ensure a good HRC in co-manipulation, a variable impedance control framework …

Damage Detection With An Integrated Smart Composite Using A Magnetostriction-Based Nondestructive Evaluation Method: Integrating Machine Learning For Prediction, Christopher Nelon

All Dissertations

The development of composite materials for structural components necessitates methods for evaluating and characterizing their damage states after encountering loading conditions. Laminates fabricated from carbon fiber reinforced polymers (CFRPs) are lightweight alternatives to metallic plates; thus, their usage has increased in performance industries such as aerospace and automotive. Additive manufacturing (AM) has experienced a similar growth as composite material inclusion because of its advantages over traditional manufacturing methods. Fabrication with composite laminates and additive manufacturing, specifically fused filament fabrication (fused deposition modeling), requires material to be placed layer-by-layer. If adjacent plies/layers lose adhesion during fabrication or operational usage, the strength …

An Apparatus To Quantify Lengthwise Flexural Rigidity Profiles Of Endovascular Devices, Charles B. Suskin

McKelvey School of Engineering Graduate Student Theses & Dissertations

Endovascular procedures require access to distal anatomical sites through the vasculature using catheters and guidewires. Quantitative frameworks for device behavior during procedures hold the potential to drive device design through greater understanding of the mechanical behavior of endovascular devices, and offer the potential to personalize care based on a patient's particular vascular anatomy. However, data that would facilitate this technology are lacking, partly due to undisclosed material properties from manufacturers and partly due to the intricate variations along the length of each device due to material changes and the intersections between them. We developed a three-point bend test methodology on …

Enhanced Fabrication Of Microdroplet Generator Nozzle Arrays: Optimizing Koh Etching For Microfluidic Applications, Hongyu Bai

McKelvey School of Engineering Graduate Student Theses & Dissertations

Ultrasonic microdroplet generators are useful devices with broad applications ranging from aerosolized drug delivery to three-dimensional (3D) printing-based additive manufacturing. One such technology comprises a microfabricated array of nozzles with droplet production driven by a piezoelectric transducer. The present study focuses on refining a critical fabrication step, anisotropic wet etching of pyramidal nozzles using a basic potassium hydroxide (KOH) solution. Given the integral role of nozzle geometry in device operation, high-precision techniques including Reactive Ion Etching (RIE), Deep Reactive Ion Etching (DRIE), and KOH wet etching were employed. A tapering geometry is preferred for acoustic wave focusing and efficient droplet …

Affordances Of Mobile Technology To Facilitate Learning In Undergraduate Thermal-Fluid Sciences, Maeve Raphael Bakic

Boise State University Theses and Dissertations

In recent years, the pandemic has affected learning at all levels, in particular higher education, where higher levels of independence and self-motivation are required during distance learning. In engineering in particular, distance learning adds another degree of difficulty to an already complex field. Comprehension in engineering requires the repeated use of diagrams, high-level charts, and practice problems. Mobile devices, combined with a technology-enhanced curriculum, provide an excellent platform for learning in engineering as it allows for clear illustration and the transfer of complex ideas at any time and place. In alignment with the social-constructivist framework, these facets of mobile technology …

Underwater Image Enhancement: A Pipeline For Underwater Computer Visions, Humberto Lebron Rivera

Theses and Dissertations

Ocean exploration has surged in popularity and significance in recent years, including diverse areas like maritime archeology, underwater resources, and submerged structure inspection. The activities mentioned above heavily depend on vision and imagery, a challenge in the unpredictable marine world. This thesis presents a conditional generative adversarial network model for image-to-image translation problems. We designed and trained the model with the end goal of enhancing underwater images. Five metrics were employed for validation to quantify our model’s resulting enhanced images. By doing so, we aim to establish a pipeline that can leverage aerial computer vision algorithms for marine applications.

Our …

Gpu Based Monte Carlo Estimation Of Eddy Current Losses In Electromagnetic Coil-Core System, Adwaith Ravichandran

Theses and Dissertations

A novel parallelizable probabilistic approach to model eddy currents in AC electromagnets is presented in this research. Consequently, power loss associated with the formation of these eddy currents is estimated and validated using experimental data. Furthermore, predicting the effect of ferromagnetic alternating field enhancement on power loss in the source excitation winding has been an active area of research. Unlike a stationary field, an alternating sinusoidal field diffuses partially into the ferromagnetic material leading to a predictably sub-optimal field enhancement. To model these physics, finite element techniques employ nonlinear iterative solvers which are time consuming. A novel method is developed …

Thermal Atomization On Superhydrophobic Surfaces Of Varying Temperature Jump Length, Eric D. Lee, Daniel Maynes, Julie Crockett, Brian D. Iverson

Faculty Publications

This paper presents an experimental study of drop impingement and thermal atomization on hydrophobic and superhydrophobic (SH) surfaces. Superhydrophobic surfaces having both microscale and nanoscale geometry are considered. Microscale SH surfaces are coated with a hydrophobic coating and exhibit micropillars and cavities which are classified using the surface solid fraction and center to center pitch. The solid fraction and pitch values explored in this study range from 0.05-1.0 and 8-60 μm respectively. Nanoscale textured surfaces are created by applying a blanket layer of carbon nanotubes. Both types of surfaces are further classified by a temperature jump length (λ …

An Optimization Procedure To Design Nozzle Contours For Hypersonic Wind Tunnels, Omar Antonio Dominguez

Open Access Theses & Dissertations

Supersonic wind tunnels allow scientists and researchers to evaluate and analyze the behaviors of objects under real-life conditions when subjected to supersonic speeds. One of the main complexities when building a wind tunnel is the design of the convergent-divergent nozzle that is used to produce high-speed and high-quality flows. To achieve supersonic speeds, this nozzle adopts a specialized approach that incorporates the complexities of flow compressibility. The compressible effect is accurately evaluated using isentropic relations, allowing for precise determination of stagnation pressure and temperature, and static pressure and temperature relevant to the desired Mach number. Isentropic equations used to define …

Additively Manufactured Cryogenic Engineered Heat Pipe For Lunar Ice Collection, Mahadi Hasan

Open Access Theses & Dissertations

Nowadays, one of the most talked-about subjects in space exploration is cryogenic heat pipes. These heat pipes are made in a way that allows them to operate without the need for additional power or energy. Evaporated vapor and condensed liquid can be moved by buoyancy forces or capillary forces that are subject to gravity because of the phase shifts of the working fluids moving inside. The cooling solution typically entails a phase transition from liquid to vapor, which can dissipate larger heat fluxes because of the fluid's high latent heat of vaporization. Recent developments in additive manufacturing and micro-nano structures …

Design And Implementation Of Laser Beam Measurements At The Extents Of The Build Platform: Impact Of Beam Location On Melt Pool Geometry, Alexandra Hernandez

Open Access Theses & Dissertations

Laser powder bed fusion (LPBF) is a form of metal additive manufacturing that enables the development of complex parts that cannot readily be made with traditional manufacturing methods. The process utilizes a tightly focused laser beam to selectively melt and fuse layers of powdered metal to create a 3-D part.LPBF is a promising technology, but there are barriers to its adoption in most industries. Mainly, it is difficult to qualify these parts for use, since they are prone to processing defects and part-to-part variation. One source of this is part position on the building plane, especially for multi-part builds where …

Ultra Wide Band Gap Oxides For Advanced Optoelectronics And Supercapacitor Applications: A Case Study Of Intrinsic And Doped Germanium Dioxide, Paul Gaurav Nalam

Open Access Theses & Dissertations

Germanium dioxide (GeO2) is a metal oxide semiconductor with multiple polymorphs that has recently garnered a significant amount of scientific attention owing to its novel ultra-wide band gap and pseudo-capacitive properties, which can potentially transcend current power electronic, optoelectronic, and supercapacitor technologies. However, due to the difficulty in the synthesis of stable crystalline phases of individual polymorphs of GeO2 thin films, this material system demands complex and resource-intensive deposition techniques to synthesize. An attempt was made to develop cost-effective and scalable deposition techniques to stabilize specific crystalline phases of GeO2 thin films. These phases were further structurally fine-tuned to state …

Enhancing Damage Tolerance Of The Constituents Of Sandwich Composites, Zackery Nieto

Open Access Theses & Dissertations

Composite structures have become a lucrative material choice for researchers throughout various sectors such as green energy, arctic travel, and aerospace application due to their light weight, high-bending to stiffness ratio, and job tailorable applications through material selection. With the increasing demand for new and better composite technologies growing each year it is imperative to investigate new materials and analytical options to help the composite field as a whole grow. In this report various materials and statistical applications have been studied regarding the constituent materials in sandwich composites. For core materials an additive manufactured photoreactive resin has been characterized for …

Ultrasonic Non-Destructive Evaluation Of Additively Manufactured Polymer-Ceramic Composites, Christian Alexander Ruiz

Open Access Theses & Dissertations

Digital light processing (DLP) is an attractive additive manufacturing technique due to its ability to create ceramic parts with complex geometries. DLP uses ultraviolet light to polymerize a slurry comprised of ceramic powder and photosensitive resin in layers to create solid parts. Printing parameters such as light intensity and exposure time are critical when producing these parts. Improper parameters can lead to over or under-curing, adversely impacting print quality and strength. Samples were printed at varying layer exposure times and then tested using ultrasonics to determine the degree of conversion. Additionally, ultrasonics were used as a non-destructive technique to obtain …