Engineering Commons^™

New Testing Capabilities Of The Missouri University Of Science And Technology Supersonic Wind Tunnel, Joshua Gary, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The development of non-intrusive, laser-based diagnostic techniques has significantly enhanced supersonic experimental aerodynamics, enabling the measurement of many parameters in complex flow fields. Among these techniques, Tomographic Particle Image Velocimetry, capable of measuring 3 components of velocity in 3-dimensional volumes, is now available at the Aerodynamics Research Laboratory of the Missouri University of Science and Technology. To integrate this new system into the university's supersonic wind tunnel, a redesigned nozzle, test section, and diffuser have been implemented. The upgraded modular test section features 4 large ports which can be configured with windows for optical diagnostics or lead plates for model …

An Elasto-Plastic Constitutive Model With Phase-Field Fracture For Additively Manufactured Metallic Materials, Nolan Ruble

Dissertations, Master's Theses and Master's Reports

The advent of additive manufacturing (AM), commonly known as 3D printing, has revolutionized the production of metallic components across various industries. This technology, which builds objects layer by layer, has shifted paradigms in manufacturing, allowing for unprecedented design freedom, material efficiency, and rapid prototyping. Metal additive manufacturing, in particular, has shown remarkable promise due to its ability to produce complex geometries that are difficult or impossible to achieve with traditional subtractive methods. In addition, additively manufactured (AM) materials are gaining popularity in thanks to their often superior and controllable properties in comparison to their wrought counterparts. In the present work, …

Study Of Nanoparticle Dispersed Phase Change Materials And The Impact Of Temperature Gradient On The Potential For Particle Migration, Udit Sharma

Dissertations, Master's Theses and Master's Reports

Supercooling in phase change materials (PCMs) and the associated challenges in enhancing thermal conductivity through nanoparticle dispersion prompted this investigation. Existing literature exhibits inconsistencies in thermal conductivity improvements, suggesting a potential correlation with nanoparticle migration induced by thermophoresis. To address this, a novel temperature-dependent scaling parameter, \(\xi\), was introduced to predict particle migration propensity. A strong association was observed between higher \(\xi\) values and diminished thermal conductivity enhancements, indicating a significant influence of nanoparticle movement on heat transfer.

To further elucidate this relationship, a Nanoparticle Interaction Parameter \(N_\text{{pl}}\) was developed, incorporating critical fluid properties and interfacial effects. The derived critical …

Analysis Of Factors Affecting Engine Knock In Modern Spark Ignition Gasoline Engines To Improve Engine Efficiency, Siddharth Gopujkar

Dissertations, Master's Theses and Master's Reports

Spark ignition engine knock is an issue that has persisted for over a century. Knock prevents the spark in an SI engine to be deployed at the most optimum time in the engine cycle, which leads to a decrease in the efficiency of the engine. A reduction in the efficiency directly translates to increased emissions and fuel costs. This research looks at experimental works to analyze the impact of three separate factors on knock in an effort to minimize it and improve engine efficiency.

The first factor is fuel chemistry – how Research Octane Number (RON) and Motor Octane Number …

Phase Field Modeling Of Fracture And Phase Separation Using Numerical Methods And Machine Learning, Revanth Mattey

Dissertations, Master's Theses and Master's Reports

Phase field modeling is a crucial tool in scientific and engineering disciplines due to its ability to simulate complex phenomena like phase transitions, interface dynamics, and pattern formation. It plays a vital role in understanding material behavior during processes such as solidification, phase separation, and fracture mechanics. Particularly in fracture mechanics, phase field modeling can be utilized to predict the crack path in complex materials. Understanding the failure behavior is vital for applications of any material. The specific contributions to the field of phase field fracture mechanics, are, Firstly, we propose a novel phase field fracture model to simulate the …

Nonlinear Hydrodynamic Modeling And Control Of Wave Energy Converters, Tania Demonte Gonzalez

Dissertations, Master's Theses and Master's Reports

The growing urgency to transition towards carbon-neutral energy sources has sparked significant interest in diversifying energy portfolios by incorporating renewable energies, including the untapped potential of wave energy. This dissertation sets its objectives in advancing wave energy converter (WEC) technologies by focusing on developing and validating a nonlinear modeling technique and designing control strategies to maximize energy extraction and enhance WEC efficiency. At the heart of this research is the derivation and validation of an algebraic nonlinear Froude-Krylov forces model. Building on this foundational model, a robust nonlinear sliding mode controller and a nonlinear model predictive controller are designed to …

Advanced Manufacturing Of Nanomaterials For Energy Storage And Biomedical Applications, Hiep Pham

Doctoral Dissertations

"Nanomaterials have emerged as an important component to the advancement of many fields, ranging from advanced energy materials in the energy field to highly sophisticated treatment vehicles in the biomedical field. Understanding the physical behavior of nanomaterials is critical to design materials with excellent properties and performance for the many disciplines in which they are utilized and is necessary to master the various manufacturing processes that influence nanomaterial properties and behavior. This research focused on a fundamental study into the behaviors of newly developed nanomaterials under both conventional and new manufacturing processes for high performance lithium-ion batteries and for advanced …

Insights Into The Characterization And Degradation Of Electrospun Polycaprolactone Scaffolds For Tissue Engineering Applications, Caleb B. Wells

Theses and Dissertations

Electrospun polymeric biodegradable scaffolds are essential in tissue engineering, particularly for Engineered Tissue Vascular Grafts (ETVGs), which promise advancements in treating coronary artery disease, peripheral arterial disease, congenital cardiovascular defects, and renal disease. These scaffolds present a solution to issues with autologous graft availability and durability. While large-diameter grafts in low-pressure environments have seen success, small-diameter grafts in high-flow scenarios remain challenging. Understanding polymeric scaffold degradation and behavior during incubation, especially under dynamic mechanical loading, is vital for clinical translation of small-caliber ETVGs.

This research focuses on characterizing the mechanical and microstructural properties of electrospun polycaprolactone (PCL) scaffolds and their …

Me-Em 2022-23 Annual Report, Department Of Mechanical Engineering-Engineering Mechanics, Michigan Technological University

Department of Mechanical and Aerospace Engineering Annual Reports

Table of Contents

• Research Updates
• Curriculum and Instruction
• Facilities
• New Faculty
• Research, Machine Learning
• Research, Ana Dyreson
• In Memoriam
• Student Success
• Alumni Profile and Activity
• Graduates
• Faculty Awards and Honors
• Patents and Publications
• Donors
• Grants and Contracts

Path Instabilities And Drag In The Settling Of Single Spheres, Facundo Cabrera-Booman, Nicolas Plihon, Mickael Bourgoin

Mechanical and Materials Engineering Faculty Publications and Presentations

The settling behavior of individual spheres in a quiescent fluid was studied experimentally. The dynamics of the spheres was analyzed in the parameter space of particle-to-fluid density ratio (Γ) and Galileo number (Ga), with Γ ∈ (1.1,7.9) and Ga ∈ (100,340). The experimental results showed for the first time that the mean trajectory angle with the vertical exhibits a complex behavior as Ga and Γ are varied. Numerically predicted regimes such as Vertical Periodic for low Γ values, and Planar Rotating for high Γ values were validated. In particular, for the denser spheres, a clear transition from planar to non-planar …

Energy And Empowerment In The High Arctic, Alyssa Pantaleo

Dartmouth College Ph.D Dissertations

National governments continue to depend on fossil fuels for electricity and heat generation in Arctic communities. This dependence threatens the economic, environmental, and cultural sustainability of Arctic communities and subjects them to future volatility and uncertainty. In Greenland, the centralized government structure creates additional challenges for northern communities by limiting the inclusion of local knowledge and priorities in favor of national, standardized solutions. This research identifies pathways towards fossil fuel reduction in northern Greenlandic communities via 1.) analyzing the potential for renewable energy inclusion in grid-scale or residential energy generation and 2.) analysis of the potential for energy reduction in …

Yankee Feedstock Project, Nathan Mcanany, Richard Gualtiere

Williams Honors College, Honors Research Projects

This report details the design process, application, considerations, costs, and functionality of an automated tape “feedstock” machine. Yankee Insulation Products will use this project to create rolls of Aluminum foil tape that are included in their Therma-Dome assembly kit. The goal of this design will aid in the streamlining and effectiveness of the current process. When designing the automated process, the current process was evaluated for areas of improvement. Design parameters were also given to the project by the sponsoring company that were to be considered and incorporated.

Propulsion Heat Analysis Nuclear Trajectory Optimization (Phantom), Ana Clecia Alves Almeida, Jonathan Davis, Ryan Dippolito

Williams Honors College, Honors Research Projects

Interplanetary Travel requirements necessitate the use of increasingly complex propulsion systems. Nuclear Thermal Propulsion (NTP) is a cutting-edge concept that holds immense potential for the future of space exploration. By utilizing nuclear fission to heat a propellant and generate thrust, NTP offers the potential for unprecedented efficiency, enabling faster interplanetary travel and extended mission capabilities. A nuclear thermal rocket engine is a type of propulsion system that utilizes the heat generated by a nuclear reactor to heat and expel a propellant, typically hydrogen, at high velocities to produce thrust. The engine consists of three main subsystems: the nuclear reactor, the …

Tympanostomy Tube Efficiency Study, Reem Ghumrawi, Kristi Weir

Williams Honors College, Honors Research Projects

The ventilation of the middle ear, crucial for maintaining optimal ear health, is often impeded by factors such as swelling, inflammation, and mucus in the eustachian tubes, particularly during upper respiratory infections or allergies. This issue, prevalent in children due to their narrow and horizontal eustachian tubes, prompts the insertion of tympanostomy tubes by ENT surgeons to establish an alternative airway for pressure equalization and fluid drainage. Despite the common belief in the effectiveness of these tubes, there is a notable dearth of research validating their optimal functionality. This study aims to address this gap by systematically comparing the efficiency …

Optimizing Metal 3d Printing, Abram Brown, Lauren Novak

Williams Honors College, Honors Research Projects

Partnered with Lauren Novak we are doing our senior design project on optimizing metal 3D printing with the company nVent. A brief scope of the project is that nVent uses a metal 3D printer to create tooling that is used in a hydraulic pressed and used to create iterations of prototypes during the design process. We will be researching how to decrease the amount the time of the 3D print while doing load tests with v­blocks, wiping tools, and a rib tool. The tests will be on the tooling made using different parameters including infill density, infill geometry, wall thickness, …

Short Strand Carbon Fiber Reinforced Polylactic Acid Filament For Additive Manufacturing, Dale Chenoweth, Lukas Seggi, Luke Phillips

Williams Honors College, Honors Research Projects

In this design project, the additive manufacturing filament of short strand carbon fiber (SSCF) reinforced polylactic acid (PLA) composite was developed. The micro-size, precision cut SSCFs were mixed with the PLA pellets through a melting homogenization process. Through this process the composite material block is cut and divided into pieces for ease of pelletizing. The material block pieces are then pelletized to be fed through the single screw extruder to develop the SSCF-PLA composite filament. The SSCF-PLA filaments were manufactured with a varying amount of SSCF ranging from 0.5% to 10% of the material block's weight. Development of a 1% …

Battery Dunnage, Paul Hirsch, Alex Cox, Ben Strubbe

Williams Honors College, Honors Research Projects

Schaeffler is launching a new assembly line for a battery in 2025. As part of the project, it is necessary to design and fabricate a reusable dunnage (packaging) specialized for the battery, meant for safe domestic transportation in the United States. Through an iterative process, the team developed a final dunnage design out of steel components that had a maximum footprint of 62 in X 43.5 in X 29.25 in and a weight of 821.682 lbs. The dunnage is stackable on itself up to two high, weighing a total of 4,918.724 lbs. when loaded with four batteries. The design was …

Ambient Temperature Strength Degradation Of A Ceramic Matrix Composite Due To Solid Particle Erosion, Jonathan Clawson

Williams Honors College, Honors Research Projects

Solid particle erosion (SPE) is an issue for aircraft exposed to hard, fine particles, such as sand or dust, that can be ingested into the engine at a high velocity without reaching their melting point, resulting in material removal. SPE can be attributed to the intake of particulate debris from the runway or from airborne particulates. The cumulative mass loss from SPE damage affects the structural integrity and performance of the engine; however, its effects on ceramic matrix composites (CMCs), that are being employed in the aerospace industry, are not well understood in literature. The limited SPE research studies that …

Schaeffler Icvd Coating Machine, Louis Mcgrath

Williams Honors College, Honors Research Projects

Chemical Vapor Deposition (CVD) is mutual technology used to deposit thin film through a gaseous phase by vaporizing the solid materials. This conventional process usually requires high thermal stability of the materials, which is not applicable for most of the polymeric materials. Therefore, a novel process, initiated Chemical Vapor Deposition (iCVD) is developed by introducing the gaseous monument and initiator to form the thin film in-situ. By adjusting the free-radical polymerization in the vapor phase, a variety of thin and uniform polymer films can be achieved. Depending on the chemistry, iCVD has many categories. This report explains the design …

Development Of A Modular Solar Shingle, David Dye, Andrew Schmidt, Mitchell Cozzens

Williams Honors College, Honors Research Projects

The goal of this research project is to design, prototype, and test an array of solar roofing shingles using print-in-place principles using an automated circuitry printer and 3D printed components. The shingle shall emphasize ease of installation, maintenance, and affordability in contrast to the current market for solar roofing. The design goal is to develop a manufacturing process to be more cost and time effective than current manufacturing techniques. The prototype will consist of a roof with this system, demonstrating the durability, assembly, and ease of installation. Finally, material/design suitability will be implemented in conjunction with postprocessing techniques to create …

Development Of A Solidworks Api, Andrew Magyar

Williams Honors College, Honors Research Projects

With the current advancements in CAD software, and precision of modern motors, we believe that a new way to communicate from hardware to software is possible. This report details the steps we have taken to attempt just that. The essential idea behind this is that modern controls for robotics are not as user friendly as they can be. The general action taken is to create an API for SolidWorks that connects it to the other necessary controller software and makes it so that a robot, and its exact current position, can be changed simply and intuitively from SolidWorks. Furthermore, the …

Yankee Manufacturing Multi-Assembly Pvc-Gasket Assembly Mechanism, Lily Coss, Jessica Kun, Dana Chapin, Jenan Hasan

Williams Honors College, Honors Research Projects

This project focuses on designing and implementing an efficient mechanism to connect PVC and gasket pieces in the door assembly process at Yankee Manufacturing. The aim is to improve process efficiency and productivity by increasing the assembly rate from 130 to 195 assemblies per hour, a 38% improvement. The project involved research, design iterations, performance evaluations, and adherence to engineering codes and standards, particularly focused on safety, ergonomics, and sustainability. The design process includes addressing challenges from a previous attempt, redefining project scope, and incorporating new elements such as transitioning to the packaging process seamlessly. Ethical considerations include promoting operator …

A Review Of Dielectric Barrier Discharge Cold Atmospheric Plasma For Surface Sterilization And Decontamination, Kolawole Adesina, Ta Chun Lin, Yue-Wern Huang, Marek Locmelis, Daoru Frank Han

Biological Sciences Faculty Research & Creative Works

Numerous investigations have shown that non-equilibrium discharges at atmospheric pressure, also known as "cold atmospheric plasma" (CAP) are efficient to remove biological contaminants from surfaces of a variety of materials. Recently, CAP has quickly advanced as a technique for microbial cleaning, wound healing, and cancer therapy due to the chemical and biologically active radicals it produces, known collectively as reactive oxygen and nitrogen species (RONS). This article reviews studies pertaining to one of the atmospheric plasma sources known as Dielectric Barrier Discharge (DBD) which has been widely used to treat materials with microbes for sterilization, disinfection, and decontamination purposes. To …

Bioprinting With Adipose Stem Cells And Hydrogel Modified With Bioactive Glass, Krishna C.R. Kolan, Apurv Saxena, Bradley A. Bromet, Lesa B. Steen, August T. Bindbeutel, Julie A. Semon, Delbert E. Day, Ming C. Leu

Biological Sciences Faculty Research & Creative Works

Bioprinting research is focused on utilizing growth factors and multiple cell types to create clinically relevant three-dimensional (3D) tissue models using hydrogels. Rheological and biological challenges are two main factors that limit the creation of extrudable bioactive hydrogels. In this study, we investigate incorporation of fast dissolving and bioactive borate glass in different weight to volume percentages (0.075 to 0.6%) to alginate-gelatin (1:1) hydrogel to improve rheological properties and enable bioprinting with bioactive glass. The addition of glass improved the stiffness of the hydrogel. Human adipose-derived mesenchymal stem cells (ASCs) were uniformly mixed in this bioink at 1 x 106 …

3d Printed Drone (Body And Controls), Michael Dick, Hayden Pinkelman, Tanner Henderson, Logan Prince

Williams Honors College, Honors Research Projects

The objective is to build a scaled down model of a 3D printed drone capable of carrying a payload scalable to 50 lbs. for a wide array of applications. Some applications of the drone could include delivering support materials during natural disasters, such as foam to put out fire or medical aid packs to provide aid to injured people, food or package delivery, or military applications. The project has been split up into two groups. One group will be focusing on the propulsion aspect of the project, such as the electric motors and airfoil. Simultaneously, this group will design the …

Zips Racing Electric Brakes Design, Zachary Koneval, Andrew Thompson, Cory Baczkowski

Williams Honors College, Honors Research Projects

The Zips electric racing team is a collegiate team full of engineering students to make a formula electric car that competes against other universities and their cars. But before the cars make it to competition they go through a series of tests to make sure the car is able to perform in all of the actual competition stages. One of the tests for the cars is the brakes test. Where the car has to lock up all four wheels at once and stop in a square that is on the ground. So in this report we have detailed out our …

Nfpa Fluid Power Vehicle Challenge, Rachel Wasik, Kimberly Griggy

Williams Honors College, Honors Research Projects

The objective of this project is to design a system which prioritizes safety and efficiency that uses human power converted to hydraulic power to drive a bicycle. This project is being done to compete with other university teams in making the best vehicle that runs on fluid power. It will help the members of the team to gain design and testing experience, learn about fluid power systems, and gain experience with working as a team and sharing/distributing responsibilities.

Melt Pool Feature Extraction, A State-Space Model And Spatial Layer-To-Layer Control For Powder Bed Fusion, Xin Wang

Doctoral Dissertations

"Powder Bed Fusion (PBF) is an Additive Manufacturing (AM) technique which can reduce material waste and is a fast-prototyping technique for complex geometries. However, the lack of consistent quality is a major problem in industrial applications. An InfraRed (IR) camera is a common tool to monitor a surface temperature field and melt pool morphology in PBF. With melt pool features from camera videos, manufacturing researchers use spatial feature maps to visualize defect locations and control researchers use layer-to-layer control to achieve more uniform melt pools and less defects.

Paper I presents a simulation method to characterize the effect of down-sampling …

Material Models For Simulation Of Steel Hot Rolling Process Using Experimentally Determined Properties At Elevated Temperatures And Strain Rates, Siva Sai Krishna Dasari

Doctoral Dissertations

"Hot rolling is one of the most important and complex process that includes large material deformation, different contact conditions, complex geometries and different temperature gradients along with micro structural changes such as viscoplasticity, dynamic recrystallization, and static softening. In the present work, the viscoplasticity, damage evolution, static softening and void closure of alloyed metal during hot rolling process was numerically investigated. Gleeble^TM hot compression and double hit tests were performed to provide experimental stress-strain curves at recrystallization temperatures and at different strain rates. Johnson-Cook viscoplastic model was calibrated using experimental stress-strain curves. Static softening model was developed at varying …

Dice Are Blessed Or Cursed, Warren Campbell, Cameron Miller

SEAS Faculty Publications

Dice are cursed or blessed; that is, they roll low or high, but they are never fair. They cannot be manufactured with uniform density and geometric precision. This is particularly true of 20-sided dice or D20s. Faces are smaller than 6-sided dice, and manufacturing tolerances are similar. However, some dice are fairer than others. In our studies of plastic-mold dice about 1 in 4 test fair in 3000 rolls. We have used different statistical tests, including chi-square, modified Kolmogorov Smirnov, and double binomial tests. Of these, the method that consistently performed better is the chi-square goodness of fit test. The …