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Comparing Life-Cycle Dynamics Of Li-Ion Batteries (Libs) Clustered By Operating Conditions With Sindy, Kristen L. Hallas, Md Shahriar Forhad, Tamer Oraby, Benjamin Peters, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

Lithium-ion batteries (LIBs) play a big part in the vision of a net-zero emission economy, yet it is commonly reported that only a small percentage of LIBs are recycled worldwide. An outstanding barrier to making recycling LIBs economical throughout the supply chain pertains to the uncertainty surrounding their remaining useful life (RUL). How do operating conditions impact initial useful life of the battery? We applied sparse identification of nonlinear dynamics method (SINDy) to understand the life-cycle dynamics of LIBs with respect to sensor data observed for current, voltage, internal resistance and temperature. A dataset of 124 commercial lithium iron phosphate/graphite …

Performance Evaluation Of A Novel Dual-Bed Gasification Reactor For The Production Of Green Energy, Ogooluwa Philip Ojo

Theses and Dissertations

The need to maximize current energy sources and create new ones has increased due to the world's growing energy demand and the depletion of major energy sources. Biomass and solid waste, such as wood, sawdust, plant wastes, paper, cardboard, and plastics, present promising carbon-neutral alternatives, collectively accounting for over 10% of global energy generation. The concept of integrating fixed and fluidized bed reactors in industrial applications needs additional research to ascertain the optimal configuration and interplay between these reactor types. Hence this research focuses on the utilization of a unique hybrid modular gasification system that combines fixed and fluidized bed …

3d Printing Filament Producer: A Reverse 3d Printer, Jackson Mar, Adnesh Tondale, Charles Wallace

Mechanical Engineering Senior Theses

PLA filament stands out as the most widely utilized material in FDM (Fused Deposition Modeling) 3D Printing. This additive manufacturing process involves the layer-by-layer construction of 3D objects, employing a variety of materials. Commonly used materials in 3D printing include PLA, ABS, and PETG plastics, each with unique characteristics suited to specific project requirements. For example, PLA is known for its high tensile strength, while PETG, with its higher melting point, is suitable for applications requiring greater thermal resistance.

Despite the versatility of these materials, the inherent challenge arises with the accumulation of filament waste, comprising supports, benchmark prints, and …

Effects Of Periodic Sequential Arrangement Of Subscale Miura-Foldcore Under Quasi-Static Compression, Chase Mortensen, Devin Nielsen, S. Z.H. Shah, Juhyeong Lee

Mechanical and Aerospace Engineering Faculty Publications

This study presents experimental and numerical investigations on the quasi-static compressive responses of various subscale Miura-foldcore composites. A series of quasi-static compression tests were conducted on standard Miura foldcore specimens fabricated using carbon/epoxy woven fabric prepregs. Representative volume element (RVE) models, incorporating periodic boundary conditions (PBCs), were developed to predict the size-dependent compressive response of subscale Miura foldcores. The effective properties of the carbon/epoxy woven fabric composite used in this study were calculated using the NASA multiscale analysis tool (NASMAT) via two-step homogenization process. The FE model exhibited comparable agreement with experimental results, showcasing variations of less than 7% and …

Assessment Of An Assumed Strain-Based Triangular Membrane Element, Abdelhak Kherfi, Kamel Zouggar, Khelifa Guerraiche, Djemaa Guerraiche, Antar Tahiri

Emirates Journal for Engineering Research

This paper presents a novel triangular strain-based element designed to address plane stress and strain, axisymmetric, and dynamic problems. The proposed element has four nodes, three of which are located at the vertices and one of which is located at the midpoint of the diagonal. The corner nodes have three essential external degrees of freedom (u, v, θ), while the central node has two degrees of freedom (u, v) on one of the triangle edges. A static condensation-based treatment of the central node is employed to streamline the model and reduce computational overhead. This triangular element …

A Screening Life Cycle Analysis Of One-Way And Reusable Crate Designs – Estimating Environmental Impacts Via Lca Software, Nicolas R. Corona

Master's Theses

A comparison analysis conducted via COMPASS life cycle analysis software has indicated that a one-way crate design, rather than a reusable crate design, is in fact the more environmentally friendly packaging system. These results can be interpreted differently, however, as the manufacturer of said crate designs must confirm what impact indicators they would like to reference as environmental goalposts. The conducted analysis provides insight into what the environmental impacts of each packaging system look like as packaging at all three system levels has been identified as a means of reducing environmental impacts globally. As such, the manufacturer of said crate …

Spring Rate Measurement Of A Pneumatic Mountain Bike Tire, Joseph D. Balderama, Alexandre Kachlakev, Duncan Wyke, Luki Rosen

Mechanical Engineering

The Final Design Review (FDR) presents a comprehensive overview of the spring rate measurement project for a pneumatic mountain bike tire. This report details the project's design, its implementation, and how it met all specified requirements. It also includes a discussion of the project's findings and recommendations for future work, assuming continuation of the project. The primary goal is to develop a device that allows professional race teams or experienced mountain bike riders to parameterize tires based on their spring rate in addition to internal pressure.

Since the Critical Design Review (CDR), the design has undergone significant changes due to …

Quarter Car Suspension Model, Jack Miller, Alexander Eckhardt, Jonathan Lam, Max Gardenswartz

Mechanical Engineering

Dr. Porumamilla, Professor of Mechanical Engineering at Cal Poly, needs a way to demonstrate the concept of base excitation to the mechanical engineering students in the Mechanical Vibrations (ME 318) Lab. A mass-spring-damper model represented by a quarter-car suspension has been selected to represent this concept. A team of four students was assigned to design such a model as a senior design project. This document will explain the testing procedures, how were the results, and if they achieved our requirements. Furthermore, the document will explain how we assemble our product and manufacturing steps. Additionally, Critical Design Report (CDR) design changes …

F56: Rocket Thrust Vector Control, Ethan Douglas Anderson, Yiming Trent Jia, Sahil Sampat

Mechanical Engineering

This Final Design Review (FDR) report compiles relevant information regarding the Rocket Thrust Vector Control senior project as sponsored by Ethan Anderson from Cal Poly Space Systems (CPSS). Documented in this report is our progress from the months following our Critical Design Review (CDR) completion. This consists of a brief overview of the design our thrust vector control (TVC) system and its subassemblies with design changes noted, a thorough walkthrough of our procurement, manufacturing, and assembly process for creating our verification prototype (including software), a breakdown of how we verified each of our specifications through inspection and testing and the …

Non-Linear Modeling Of Hysteresis In Piezoelectric Actuated Cantilever Beam Using The Bouc-Wen Model, Andrew Donald Maas

Master's Theses

Piezoelectric actuators frequently exhibit a time-dependent behavioral phenomenon known as hysteresis, resulting in a lag in the deformation of the actuator compared to linear models. The presence of hysteresis complicates control systems involving piezoelectric actuators. However, traditional modeling methods for piezoelectric actuated smart structures often treat the piezoelectric patches as linear actuators without considering hysteresis, leading to suboptimal controller performance.

This thesis aims to establish a comprehensive model by integrating the Euler-Bernoulli beam bending model with the hysteresis dynamics induced by two opposing piezoelectric patches attached to a beam. A model expansion method is employed to transform the partial differential …

Design And Implementation Of A Vision-Based Deep-Learning Protocol For Kinematic Feature Extraction With Application To Stroke Rehabilitation, Juan Diego Luna Inga

Master's Theses

Stroke is a leading cause of long-term disability, affecting thousands of individuals annually and significantly impairing their mobility, independence, and quality of life. Traditional methods for assessing motor impairments are often costly and invasive, creating substantial barriers to effective rehabilitation. This thesis explores the use of DeepLabCut (DLC), a deep-learning-based pose estimation tool, to extract clinically meaningful kinematic features from video data of stroke survivors with upper-extremity (UE) impairments.

To conduct this investigation, a specialized protocol was developed to tailor DLC for analyzing movements characteristic of UE impairments in stroke survivors. This protocol was validated through comparative analysis using peak …

Controlled Drug Delivery And Cellular Activities From Electrospun Fibers, Diala Bani Mustafa

Mechanical Engineering Theses

Electrospun drug-eluting fibers have demonstrated potential applications in topical drug delivery, where modulations of drug releases were achieved through polymer fiber compositions. In this study, blend fibers of polycaprolactone (PCL) and polyethylene oxide (PEO) at various compositions were electrospun from 10 wt% of polymer solutions to encapsulate a model drug of ibuprofen (IBP). Results showed that average polymer solution viscosities determined the electrospinning parameters and the resulting average fiber diameters. In vitro release of IBP suggested a transition from a gradual release to a fast release when increasing PEO contents in the PCL/PEO blend fibers up to 120 minutes. In …

Snap It & Send It, Samantha Gonzales, Brienne Berger, Kelsea Clays, Jessica Schmok

Mechanical Engineering

This report details the final design, manufacturing and assembly, testing procedures and results, as well as future design recommendations of a device aimed at enhancing the mountain biking experience for individuals with limited thumb strength. This project particularly focused on the experience of our sponsor, Cal Poly Mechanical Engineering Professor Andrew Kean. Our team's objective was to create a secure, ergonomic handlebar grip system that does not require thumb strength and is adaptable to various mountain bike models. The final design utilizes a rigid hook that snaps onto mountain bike handlebars with a long, flat piece that slides into a …

Enhancing Miter Saw Safety: Challenges And Prospects Of Brake Incorporation With An Automatic Blade Retraction System, Derek Cole

University Honors Theses

Miter saws pose significant safety risks with thousands of injuries reported annually. Despite this risk, they are still used every day as they are a necessity for thousands of workers in the United States and globally. This leaves a demand to make these machines safer to mitigate any potential harm. This research addresses the critical need for an automatic safety system for miter saws, aiming to enhance user safety by retracting and stopping the blade upon skin contact. This analysis identified the primary challenge: The large force generated when braking at high speed on a miter saw blade, translates the …

The Wildland Firefighter Respiratory Protection Device, Oliver Pilon, Xaviera Pons, Calder Wood, Tommy Ozawa, Jack Adema, Payton Mayer

Biomedical Engineering

This paper presents the development of First Respire and their design of a powered air-purifying respirator (PAPR) specifically curated for wildland firefighter while simultaneously addressing the critical absence of respiratory protection for wildland firefighters operating in the challenging wildland-urban interface (WUI) environments. Current respiratory protection options, such as bandanas and N95 masks, fall short in providing adequate defense against toxic particulate matter and gases, exposing firefighters to increased risks of health complications, including cancers and respiratory diseases. Through collaborative efforts of the Wildfire Conservancy, the WUI Fire Institute at Cal Poly, and CAL FIRE, First Respire aims to create a …

Focused Led Sintering, Dylan Defazio, Nilav Maulik, Branden Majors, Michael Fontillas

Mechanical Engineering

This report provides a detailed overview of the final design of our light-emitting diode (LED) focusing system. Our system incorporates a converging lens and a specially designed "glass funnel," which acts as a thick fiber optic that narrows the light to a fine point through internal reflection. The glass components of our system are precisely housed in a part made using advanced computer-numeric controlled (CNC) Mill and CNC Lathe manufacturing processes. This ensures high precision and durability of the overall system. Our LED focusing system is designed with a 60-watt stage light. The decision to use a glass funnel as …

Scitechatorium Exhibit, Adam Khan, Cole Busch, Logan Femling, Alan Onuma

Mechanical Engineering

This document outlines the final stages of development and analysis of our interactive children’s exhibit for the Bellevue-Santa Fe Charter School’s SciTechatorium. We will showcase the final form of our ball and track display, giving a detailed look at each component and subsystem.

To describe how our final prototype will be built we have included a detailed manufacturing summary for our design. Our models have been designed with manufacturability in mind, and we have outlined which processes were used to produce all our parts.

There are also detailed descriptions of testing that were conducted to verify the performance of the …

Settingsorder Article Reprints Open Accesseditor’S Choicearticle Exploring The Impact Of Spray Process Parameters On Graphite Coatings: Morphology, Thickness, And Tribological Properties, Adedoyin Abe, Josue A. Goss, Min Zou

Mechanical Engineering Faculty Publications and Presentations

This study explores, through a full factorial experimental design, the effects of graphite concentration and spray flow rate on the morphology, thickness, and tribological performance of graphite coatings for potential tribological applications. Coatings were applied to rough substrates using varying concentrations and flow rates, followed by analysis of their morphological characteristics, roughness, thickness, coefficient of friction (COF), and wear behavior. The results revealed distinct differences in the coating morphology based on flow rate, with low-flow-rate coatings exhibiting a porous structure and higher roughness, while high-flow-rate coatings displayed denser structures with lower roughness. A COF as low as 0.09 was achieved, …

Interaction Of Particles With Plasma And Shock Produced By Pulsed Spark Discharge, Shomik Mukhopadhyay

Dissertations

Interactions of powders with high-temperature plasma and shockwaves occur in diverse scenarios, such as nuclear blasts, accidental industrial dust explosions, solid propellant combustion in explosive charges and when removing contaminants from surfaces. Electrostatic Discharge (ESD), known for generating shock and plasma, is a promising lab-scale technique for simulating these interactions. Studies with ESD involved placing powders near a spark-producing gap between electrodes and observing mechanical and chemical processes like particle motion and ignition. A limited range of spark conditions and material properties have been tested, which facilitated the development and validation of preliminary computational models describing this system. Significant gaps …

Passive Mechanical Properties Of Cardiac And Arterial Tissue: A Paired Comparison Study In A Calf Model, Ola Alsaadi, Jieyang Zhang, Masod Sadipour, Ali N. Azadani

DU Undergraduate Research Journal Archive

Purpose: The mechanical behavior of heart tissue plays a crucial role in elucidating cardiac physiology and pathophysiology. Accurate measurement of the mechanical properties of cardiac and arterial tissues is indispensable for advancing computer simulations and developing medical devices. This study aimed to assess the passive mechanical properties of cardiac and arterial tissue in a calf model using a paired comparison method.

Methods: A planar biaxial stretching device was used to determine the mechanical characteristics of 84 square specimens obtained from 14 different anatomical regions. Cauchy stress-Green strain curves were constructed for each anatomical area, and a Fung-type constitutive …

Impact Of Student Beliefs And Self-Efficacy On Performance In Higher Education Stem Courses, Lauren Nicole Fogg

Doctoral Dissertations

In engineering education, students often face feelings of inadequacy, leading to academic struggles and potential dropout. This dissertation investigates the impact of interactive course materials on students' confidence and self-efficacy in problem-solving, focusing on an Engineering Materials class at Louisiana Tech University. Over four quarters, involving seven sections and 218 students, a 13-question Likert scale survey was administered repeatedly, alongside demographic data and textbook usage surveys. The study aims to compare students’ attitudes and beliefs when not using a textbook versus when using an interactive web-native book. Hypotheses suggest that the interactive book will enhance problem-solving beliefs, confidence, and grades. …

A Computational Investigation Of Wood Selection For Acoustic Guitar, Jonah Osterhus

Senior Honors Theses

The acoustic guitar is a stringed instrument, often made of wood, that transduces vibrational energy of steel strings into coupled vibrations of the wood and acoustic pressure waves in the air. Variations in wood selection and instrument geometry have been shown to affect the timbre of the acoustic guitar. Computational methods were utilized to investigate the impact of material properties on acoustic performance. Sitka spruce was deemed the most suitable wood for guitar soundboards due to its acoustic characteristics, strength, and uniform aesthetic. Mahogany was deemed to be the best wood for the back and sides of the guitar body …

Distributed Conflict Detection And Optimal 4d Trajectory Resolution Leveraging Polynomial Based Methods, Michael Klinefelter, Austin Stone, Joshua Miller, Cameron K. Peterson, John Salmon

Student Works

This paper presents a methodology for distributed conflict detection and resolution of aircraft following time-dependent flight paths. We use parametric fifth-order polynomial splines to define the full, time-based paths of vehicles. This representation can be exploited to rapidly detect conflicts and calculate optimal resolution solutions that minimize deviations from the original path. Conflicts are identified using a Sturm sequencing procedure and resolutions are found using gradient-based optimization techniques. Simulations show the locally optimal resolution of complex multi-vehicle conflicts and large-scale scenarios. Also, a method of fitting the flight path model to data sets is presented and flight path trajectories are …

Prediction Of Defects In Deep Drawn Rectangular Parts Using Finite Element Analysis (Fea) And Response Surface Methodology (Rsm), Mustafa M. Semman Eng., Mostafa Shazly, Mohamed H. Gadallah, Tamer Adel Mohamed, Abdallah S. Wifi

Mechanical Engineering

Abstract. Deep drawing defects such as thinning and earing present challenges to sheet metal forming industry while designers tend to favour the usage of new materials and production processes. The present work introduces an integrated approach using Design of Experiment, FEA experimentation and RSM to study the effect of deep drawing process parameters and resulting defects associated with sheet metal forming processes such as thinning and earing particularly in deep drawing of non-circular parts. The Design of Experiment (DoE) is used to generate a series of experiments for different process parameters in deep drawn rectangular products which are then simulated …

Comparative Analysis Of Water-Induced Response In 3d-Printed Scf/Abs Composites Under Controlled Diffusion, Samiul Alam, Md Tareq Hassan, Joshua Merrell, Juhyeong Lee

Mechanical and Aerospace Engineering Faculty Publications

Additive manufacturing (AM) or 3D printing of fiber-reinforced composites (FRCs) has garnered significant interests for its versatility in creating intricate parts and rapid prototyping due to cost-effectiveness. Although short fiber-reinforced thermoplastic composites are challenging to manufacture, their mechanical properties are enhanced. However, void formation during printing is a key issue, impacting mechanical properties and facilitating water ingress, affecting long-term durability. This work studies water diffusion characteristics and the associated hydro-aging of 3Dprinted short carbon fiber (SCF)/acrylonitrile butadiene styrene (ABS) composites with controlled water diffusion. Effects of material type (ABS and SCF/ABS), 3D printing path (horizontal and vertical filament orientation), and …

Structural Dynamics Of The Human Brain In Vivo From Tagged Mri And Mr Elastography, Jordan De Niro Escarcega

McKelvey School of Engineering Graduate Student Theses & Dissertations

The underlying mechanics surrounding vulnerability of human brains in response to impact is critical to our ability to diagnose and treat traumatic brain injury (TBI), but our understanding of brain mechanical behavior is incomplete. Tagged MRI (tMRI) and magnetic resonance elastography (MRE) are two imaging techniques that are used to visualize and quantify deformation fields in human brains in vivo. The objective of this thesis is to gain a better understanding of brain vulnerability, by quantitively analyzing deformation fields extracted from in vivo human imaging studies. This was achieved through the following aims: (1) Extract mode shapes and natural frequencies …

Effects Of Ti Addition On The Characteristics Of Al-10zn-6mg-2si/Zro2 Composites Produced By Squeeze Casting, Qesha Diva Prameshvara, Pipin Indah Lestari, Bondan Tiara Sofyan

Journal of Materials Exploration and Findings

Metal matrix composite (MMC) with 7xxx aluminum matrix is potential for ballistic applications due to the combination of strength, toughness, and light weight. Previous study successfully produced aluminum-based composites with SiC particles which were able to stop type III bullet, however cracks remained on back of the plate. Therefore, in this research, SiC was replaced by zirconia (ZrO₂) due to its high fracture toughness. Ti-B grain refiner was added to further improve toughness through grain boundary strengthening mechanism. This research developed 5 vol.% ZrO₂ strengthened Al-10Zn-6Mg-2Si composite with addition of Al-5Ti-1B grain refiner produced through squeeze casting …

Integration Of The Ashby Technique And Pahl-Beitz Quantitative Ranking For Railway Axle Material Selection, Helya Chafshoh Nafisah, Jaka Fajar Fatriansyah, Siti Norasmah Surip

Journal of Materials Exploration and Findings

Railway axle serves as a vital connection between the train's wheels and its body. However, cyclic loading and high speed can induce fatigue in railway axle, which potentially leads to damage human safety. Therefore, it is important to find materials that have good mechanical properties with the lowest weight and cost. In this paper, a comprehensive method using Ashby chart has been performed to select candidate materials of railway axle. The methods begin with analyzing function by determining the problem, objective function, and constraints. After that, the results obtained are ranked using Pahl and Beitz quantitative weighting method. The results …

Analysis Of The Effect Of Different Surface Preparation Methods On Corrosion Resistance And Adhesion Strength Of Astm A36 Steel Substrate With Surface Tolerant Epoxy Paint As Coating Material, Irwan Wijaya Santoso, Daffa Aqila, Rini Riastuti, Rizal Tresna Ramadhani

Journal of Materials Exploration and Findings

In the industrial world, to extend the service life of materials, protection methods are carried out to slow down the material's corrosion rate. The protection method that is often used is the coating method. The coating method is a protection method by coating the substrate material using a coating material to prevent contact between the substrate material and the environment. In this research, the substrate material used is ASTM A36 steel and the coating material used is Surface Tolerant Epoxy paint. The independent variable used in this study lies in the surface preparation method which consists of: solvent cleaning, hand …

Recovery Of Cyber Manufacturing Systems From False Data Injection Attacks On Sensors By Reinforcement Learning, Romesh Prasad

Dissertations - ALL

Cyber-manufacturing systems (CMS) represent the future design vision for manufacturing systems, aiming to enhance product quality, and productivity, and reduce downtime. The third industrial revolution was driven by computer systems and automation, while the fourth industrial revolution was inspired by the internet, network, and connectivity. However, this integration also introduces vulnerabilities, particularly through false data injection attacks on sensors. Sensors play a pivotal role in the automation framework of manufacturing systems spanning five levels: process, operational, supervisory, plant, and enterprise. Sensors are instrumental in communicating information from the process level to the enterprise level. It also enables controllers at the …