Operations Research, Systems Engineering and Industrial Engineering Commons^™

An Extended Double Row Layout Problem, Chase C. Murray, Xingquan Zuo, Alice E. Smith

12th IMHRC Proceedings (Gardanne, France – 2012)

The double row layout problem (DRLP) seeks to determine optimal machine locations on either side of an aisle, where the objective has been defined as the minimization of material ow cost among ma- chines while meeting machine clearance constraints. In this paper, we extend existing DRLP formulations in two respects. First, we consider the minimization of layout area besides the usual material ow cost objective. Second, we present a mixed integer linear programming formulation that permits non-zero aisle widths. This new formulation also includes new constraints that eliminate layout \mirroring," thus reducing the solution space significantly and thus solution times. …

Robust Material Handling System Design Based On The Risk Versus Cost Tradeoff, Marc Goetschalckx, Edward Huang, Pratik Mital

12th IMHRC Proceedings (Gardanne, France – 2012)

The design and planning of major material handling systems belongs to the class of systems design problems under uncertainty. The overall structure of the system is decided during the current design stage, while the values of the future conditions and the future planning decisions are not known with certainty. Typically the future uncertainty is modeled through a number of scenarios and each scenario has an individual timediscounted total system cost. The overall performance of the material handling system is characterized by the distribution of these scenario costs. The central tendency of the cost distribution is almost always computed as the …

Toward Sustainability, High Density And Short Response Time By Live-Cube Storage Systems, Nima Zaerpour, Yugang Yu, René De Koster

12th IMHRC Proceedings (Gardanne, France – 2012)

This paper studies random storage in a live-cube storage system where loads are stored multi-deep. Although such storage systems are still rare, they are increasingly used, for example in automated car parking systems. Each load is accessible individually and can be moved to a lift on every level of the system in x- and y-directions by a shuttle as long as an open slot is available next to it, comparable to Sam Loyd’s sliding puzzles. A lift moves the loads across different levels in z-direction. We derive the expected travel time of a random load from its storage location to …

Process Analysis For Material Flow Systems, Thorsten Schmidt, David Wustmann, Robert Schmaler

12th IMHRC Proceedings (Gardanne, France – 2012)

This paper describes a generic approach for analysis of internal behavior of logistic systems based on event logs. The approach is demonstrated by an example of event data from the simulation model of an automated material handling system (MHS) in a manufacturing company. The purpose of the analysis is the identification of design and operation problems and their causes, prospectively. As a result, the simulation model developer obtains the condensed and ranked information on events. These events describe the internal system behavior with anomalies pointing at either possible problems or capacity reserves.

A Study On Storage Allocation In An Automated Semiconductor Manufacturing Facility, St´Ephane Dauz`Ere-P´Er`Es, Claude Yugma, Ahmed Ben Chaabane, Ahmed Ben Chaabane, Lionel Rulli`Ere, Gilles Lamiable

12th IMHRC Proceedings (Gardanne, France – 2012)

This paper deals with the allocation of storage capacity in the automated material handling environment of a semiconductor wafer manufacturing facility. The impact of the allocation of stokers to machines in semiconductor fabrication facilities (fabs) is very little studied, although it significantly impacts the efficiency of the Automated Material Handling System (AMHS). After motivating and describing the problem of allocating unitary stokers to machines, a first local approach is discussed. We then propose a Mixed Integer linear Programming model to solve the global problem with two objectives: Minimizing the total maximum travel distance of vehicles and balancing the utilization of …

Design & Modeling Of A Single Machine Flow Rack As/Rs, Zaki Sari, Nadir Hakim Bessenouci

12th IMHRC Proceedings (Gardanne, France – 2012)

In this paper, we aim to introduce a new variation of the flow rack automated storage and retrieval system (AS/RS) using a single machine for storage and retrieval operations instead of two machines. Also, analytical expressions are derived for expected single and dual cycle times of the storage and retrieval machine. For that, randomized storage assignment, and Tchebychev travel are assumed. Two dwell point positions are investigated and compared to determine the best one. Finally an experimental validation using simulation is conducted to verify the quality of the developed.

An Mip Approach To The U-Line Balancing Problem With Proportional Worker Throughput, Reyhan Erin, Andres L. Carrano, Moises Sudit

12th IMHRC Proceedings (Gardanne, France – 2012)

One of the major challenges faced by manufacturing companies is to remain competitive in dynamic environments, where fluctuations in customer demand and production rates require systems capable of adapting in a practical and economical way. A U-shaped production cell is considered one of the most flexible designs for adapting the workforce level to varying conditions. However, re-balancing efforts are time consuming and often require a new work allocation and line design. In this paper, a two-stage MIP model to determine the best cell design under varying workforce levels is proposed. The model seeks to maintain proportionality between throughput and the …

A Yard Crane Scheduling Problem With Practical Constraints, Amin Hossein Gharehgozli, Yugang Yu, Rene De Koster, Gilbert Laporte

12th IMHRC Proceedings (Gardanne, France – 2012)

The problem considered in this paper is to locate storage containers while a set of container storage and retrieval requests are sequenced. Two automated cranes stack and retrieve containers in a single block of a yard. The cranes cannot pass each other and must be separated by a safety distance. Storage containers are initially located at the seaside and land side input/output (I/O) points of the block. Each must be stacked in a specific location of the block, selected from a set of open locations suitable for stacking the storage container. Retrieval containers are initially located in the block and …

Modeling The Inventory Requirement And Throughput Performance Of Picking Machine Order-Fulfillment Technology, Jennifer A. Pazour, Russell D. Meller

12th IMHRC Proceedings (Gardanne, France – 2012)

Picking machines, also known as remote-order-picking systems, are an example of a stock-to-picker piece-level order-fulfillment technology that consists of two or more pick stations and a common storage area. An integrated closed-loop conveyor decouples the pick stations from the storage area by transporting the needed totes to and from the storage area and the pick stations. We develop a probabilistic model capable of quantifying the inventory differences between order-fulfillment technologies that pool inventory with technologies that do not pool inventory. To determine the throughput of a picking machine, we develop a methodology that incorporates existing analytical models for the picking …

An Integrated Framework For Configurable Product Assortment Planning, Seyed Ali Taghavi Behbahani

Wayne State University Dissertations

A manufacturer's assortment is the set of products or product configurations that the company builds and offers to its customers. While the literature on assortment planning is growing in recent years, it is primarily aimed at non-durable retail and grocery products. In this study, we develop an integrated framework for strategic assortment planning of configurable products, with a focus on the highly complex automotive industry. The facts that automobiles are highly configurable (with the number of buildable configurations running into thousands, tens of thousands, and even millions) with relatively low sales volumes and the stock-out rates at individual dealerships (even …

Development Of A Computer-Aided Design Supporting System For Transformative Product Design, Keunho Choi

Wayne State University Dissertations

Modern product innovation is often delivered by fusing technologies from different domains. To meet the current speedy pressure of product innovation, the conceptual design is a very critical stage to develop an innovative product. This research presents a new design paradigm, Transformative Product Design (TPD), to meet the demands in the conceptual design. TPD aims to design a new product from a combination out of a base product and reference products, which have been developed.

To expedite the TPD paradigm, Interaction Network is introduced to represent a product design by following a representative product design representation method in the teleological …

Introducing Fly Ash Into Lsi's Recipe, Andrew Mathias Beckrich

All Graduate Theses, Dissertations, and Other Capstone Projects

There has been published data that states that concrete producers can use Fly Ash as an alternative to Portland cement and still generate similar or better strength properties. By applying these principles to our industry and products, what new processes will need to be put in place and followed? What is the correct combination/portion of Fly Ash that will produce similar and better results as well as the adjusted new recipes? What type of cost is associated with the introduction of this new ingredient? Lastly, how does this affect the quality and reputation of the product?

Project-Risk Management And Decision Analysis In Maritime Maintenance And Repair, Michael C. Plumb, C. Ariel Pinto, Rafael Landaeta, Resit Unal, Thomas Murphy

Engineering Management & Systems Engineering Faculty Publications

The purpose of this paper is to provide insights regarding the implementation of using Project Risk Management (PRM) and Decision Analysis (DA) in managing projects for complex systems such as maritime vessels. The PRM approach apprehends many forms of risk both internal and external within a given project and assists the manager in determining the level of importance of each individual project phase and component to optimize project success. Ship Maintenance and Repair project decision-making requires that risk management and risk analysis techniques be applied in order to guide management in making better decisions to meet ship service life perspective. …

Editorial: International Journal Of Critical Infrastructures, Holly Ann Heine Handley, C. Ariel Pinto, Adrian V. Gheorghe

Engineering Management & Systems Engineering Faculty Publications

(First paragraph) This special issue of the International Journal of Critical Infrastructures is a compilation of the papers presented at the Fourth Annual Conference on Next Generation Infrastructures held in Virginia Beach, Virginia, in November, 2011. This conference was sponsored by Old Dominion University, Norfolk, Virginia, USA and by the Next Generation Infrastructures Foundation, Delft, The Netherlands. The participants travelled from around the globe to converse about ideas that address both concerns for the present and optimism for the future of critical infrastructures. The conference, held in the USA for the first time, provided a platform for vibrant discussions on …

Search-Based System Architecture Development Using A Holistic Modeling Approach, Renzhong Wang

Doctoral Dissertations

"This dissertation presents an innovative approach to system architecting where search algorithms are used to explore design trade space for good architecture alternatives. Such an approach is achieved by integrating certain model construction, alternative generation, simulation, and assessment processes into a coherent and automated framework. This framework is facilitated by a holistic modeling approach that combines the capabilities of Object Process Methodology (OPM), Colored Petri Net (CPN), and feature model. The resultant holistic model can not only capture the structural, behavioral, and dynamic aspects of a system, allowing simulation and strong analysis methods to be applied, it can also specify …

Large Aircraft Infrared Countermeasures (Laircm) Systems Engineering Case Study, Air Force Center For Systems Engineering, William Albery

AFIT Documents

No abstract provided.

Multiobjective Design Optimization Of Gas Turbine Blade With Emphasis On Internal Cooling, Narasimha Nagaiah

Electronic Theses and Dissertations

In the design of mechanical components, numerical simulations and experimental methods are commonly used for design creation (or modification) and design optimization. However, a major challenge of using simulation and experimental methods is that they are timeconsuming and often cost-prohibitive for the designer. In addition, the simultaneous interactions between aerodynamic, thermodynamic and mechanical integrity objectives for a particular component or set of components are difficult to accurately characterize, even with the existing simulation tools and experimental methods. The current research and practice of using numerical simulations and experimental methods do little to address the simultaneous “satisficing” of multiple and often …

An Unstable Balance: Exploration, Exploitation, And Innovation Decline During Development, Craig Randall

2012

he ability to innovate is considered central to firm performance and the consensus is that firms should balance exploration and exploitation innovation to succeed. Studies using an exploration/exploitation perspective have gained increasing interest, and have generally concluded that exploration innovation rates are too low. Researchers have concentrated on the early aspects of the innovation planning process: the Search, Portfolio Selection, and Design Phase, and have also studied the benefits of pursuing a serial or parallel pursuit of exploration and exploitation. Largely missing from exploration/exploitation innovation literature, however, is the development phase—which is among the longest and resource intensive phases of …

Systems Analysis For Urban Water Infrastructure Expansion With Global Change Impact Under Uncertainties, Cheng Qi

Electronic Theses and Dissertations

Over the past decades, cost-effectiveness principle or cost-benefit analysis has been employed oftentimes as a typical assessment tool for the expansion of drinking water utility. With changing public awareness of the inherent linkages between climate change, population growth and economic development, the addition of global change impact in the assessment regime has altered the landscape of traditional evaluation matrix. Nowadays, urban drinking water infrastructure requires careful long-term expansion planning to reduce the risk from global change impact with respect to greenhouse gas (GHG) emissions, economic boom and recession, as well as water demand variation associated with population growth and migration. …

A Retrospective Analysis And Field Study Of Nanotechnology Related Ergonomic Risk In Industries Utilizing Nanomaterials, Wanda Greaves-Holmes

Electronic Theses and Dissertations

The National Science Foundation estimates that two million skilled nanotechnology workers will be needed world wide by 2015 – one million of them in the United States (2001). In the absence of scientific clarity about the potential health effects of occupational exposure to nanoparticles, guidance in decision making about hazards, risk, and controls takes on new importance. Currently, guiding principles on personal protective equipment for workers who come in contact with nanomaterials have not been standardized universally. Utilizing the NASATLX, this dissertation investigates the adequacy and shortcomings of research efforts that seek to determine whether or not occupational exposure to …