Operations Research, Systems Engineering and Industrial Engineering Commons^™

The Pad Route Setting Process Design, Katherine M. Peterson, Dylan C. Breitenbucher

Industrial and Manufacturing Engineering

This study took place at The Pad Climbing, a rock climbing gym in San Luis Obispo. The problem was that the process of setting new climbing routes was time - consuming and potentially dangerous. This resulted in lower capacity, high labor costs, decreased customer satisfaction, and safety risk for employees and customers. The objective of this study was to analyze the route setting process and identify areas of waste and danger, then to redesign the process to improve these areas. Techniques such as time studies, Pareto charts, and process flow mapping were used to analyze the existing process. A new …

Atlas Copco Mafi-Trench Co. Inventory Management, Logan E. Barr, Sean P. Mcgaffigan

Industrial and Manufacturing Engineering

This Senior Project Report includes three areas of focus pertaining to the inventory management practices of Atlas Copco Mafi-Trench Company (ACMTC) - cycle counting, ergonomics, and material purchasing. Various literature reviews as well as an analysis of the current state led to the project objectives. First, reduce time spent on the non-value added process of cycle counting. Second, eliminate the ergonomic hazard presented by the heavy inventory bins. Lastly, diminish the totals costs associated with inventory (ordering + carrying). The project objectives spurred numerous alternatives and a few specific deliverables. The creation of a ‘Small Parts Cycle Count’ Excel file …

Facilities Redesign Of Stockroom At Elcon Precision, David M. Brawner, Tyler O. Mastromattei, Jay Y. Matsumoto

Industrial and Manufacturing Engineering

Elcon Precision is a company based out of San Jose, California specializing in the photochemical processing of materials and brazing of metals and ceramics for a variety of different industries. Three students from the Industrial Engineering Department at California Polytechnic State University, San Luis Obispo were contacted by Elcon Precision to help redesign their stockroom and inventory areas in their San Jose location in order to allow for the future growth of the company. Elcon asked the Cal Poly project team to help increase efficiencies throughout the stockroom by creating an alternative layout that best suited the company's needs. This …

Database Implementation For Fines Management Of Student Organization, Parker K. Nomura

Industrial and Manufacturing Engineering

The Delta Upsilon fraternity at California Polytechnic State University in San Luis Obispo, California, currently has no formal system for fines management. This facilitated over $9000 in uncollected dues and fines during the 2016-17 academic year. The executive board have difficult access to accurate financial information and general members have difficult access to personal fines information. This project aims to design, implement, and test a fines management system to reduce the annual amount of unpaid dues by $4500. The system is to be cost-effective, which will be measured as a decrease in uncollected dues. The system will be beneficial to …

The Design Of A Digital Scheduling Solution For Healing Alternatives, Hailey A. Malin, Krista L. Mcallester, Anne E. Shields

Industrial and Manufacturing Engineering

The focus of this senior project is to assist Healing Alternatives, an acupuncture clinic located in San Luis Obispo, in developing a business management software to fit their needs and boost their overall organization. The approach to finding the right fit for this business included assessing their current system while simultaneously investigating other providers. Once alternatives were found that met all of Healing Alternatives’ initial requirements, trial demos were generated in order to perform user experience testing. The presented final solution, a scheduling software called Acuity Scheduling, was implemented in a three-phase move plan that occurred over the period of …

Development Of An Additive Manufacturing Compression Molding Process For Low Cost In-House Prototyping, Grant Forrester Warden

Industrial and Manufacturing Engineering

Composite parts can be manufactured using various processes. Generally, a mix of resin and fiber is formed into the desired geometry using a mold and pressure. One process used by Dr. Joseph Mello in his research is known as compression molding. Compression molds are generally made from large billets of aluminum or stainless steel, are machined by a CNC mill, and are then hand-finished with polishes and mold preparation products. This process is expensive, requires large machinery and experienced operators, and introduces long lead times relative to the design cycle of the part being manufactured. The nature of Dr. Mello's …

Julian's Forecasting, Krista R. Bowdle

Industrial and Manufacturing Engineering

This report focuses on developing a solution to a current problem faced at Julian’s Cafe and Bistro. The problem is that inaccurate order quantities are leading to inventory shortage and surplus which is causing unnecessary profit loss. After accessing and analyzing historical sales data, several forecasts were created using various approaches. After assessing each method and applying a mean absolute percentage error to see how accurate the forecasts were, the seasonal forecast with removing outliers initially was the selected method. After, this method was used to forecast the top three selling items at Julian’s and make demand predictions for busy …

Healing Alternatives Workspace Remodel, Lissandra Ilcyn, Jenifer Astrid Colmenares, Grace E. Kuffner

Industrial and Manufacturing Engineering

Healing Alternatives is an acupuncture office space located in a repurposed house in San Luis Obispo. Healing Alternatives’ current facility layout does not allow for an additional treatment room or the space to provide additional services because of the wasted space within the facility. Furthermore, patients can be disrupted by noise outside the treatment room causing a negative customer experience. The project team’s objectives are to:

o Design two layout alternatives

o Provide a time estimate for each alternative

o Provide a cost analysis of each alternative

o Implement 5s methodology on the storage room

o Provide a 2D-3D model …

Designing A Manufacturing System To Reduce Production Learning Curve, Nicholas Devin Kuhnsman

Industrial and Manufacturing Engineering

The goal of this project was to design a new manufacturing system for Patio Pacific that would reduce the learning curve and the skilled labor required in the production process. Multiple ideas to decrease the scrap rate in the vert manufacturing process were tested. It was determined that outsourcing the manufacturing of the vertical frame piece was the most optimal because it would reduce overall cost and increase product quality. A new facility and production layout were designed in order to accommodate the new pre-manufactured parts. The approved facility design included a new production flow that transitioned manufacturing from single …

A Gamification Approach For Experiential Education Of Inventory Control, Gokhan Egilmez, Ridvan Gedik

Engineering and Applied Science Education Faculty Publications

In this educational research project, game-based in-class and after-class learning activities are developed to teach selected inventory control strategies to undergraduate and graduate students. Students from Supply Chain Management and System Simulation courses are targeted, who are taught by different instructors. The activities include teaching the inventory control policies to students in a regular class setting, then providing an overview on a game developed on MS Excel. In the game, the lead time and customer demand variables are defined uncertain, and not given to students, which make the assignment an ill-structured problem. A 12-month planning and execution period is given …

A Pilot Program In Internet-Of-Things With University And Industry Collaboration: Introduction And Lessons Learned, Mohsen Sarraf, Bijan Karimi, Ali Golbazi

Engineering and Applied Science Education Faculty Publications

Internet-of-Things (IoT) is one of the most prominent technological eco-systems and an engine of growth with an estimated market size of $14 Trillion to $33 Trillion by 2025 (McKinsey Global Institute). The IoT eco-system uses well-established technologies in many fields; and it adds new and often challenging requirements on extant techniques. For example, many wireless schemes are or being redesigned to address battery life and cost of solution issues. At the same time, the industry needs to hire and retrain many technical personnel to address these issues and support this newly evolving eco-system in many different markets. These facts culminate …

Integrated E-Learning Modules For Developing An Entrepreneurial Mindset: Direct Assessment Of Student Learning, Maria-Isabel Carnasciali, Ronald S. Harichandran, Nadiye O. Erdil, Jean Nocito-Gobel, Cheryl Q. Li

Engineering and Applied Science Education Faculty Publications

In an effort to develop an entrepreneurial mindset in all our engineering and computer science students, the University of New Haven is embedding entrepreneurial concepts throughout the 4-year curricula in their majors. This is done with the use of several short e-learning modules developed by content experts. The modules are integrated into engineering and computer science courses by faculty who reinforce concepts through a related activity, project, or assignment. The e-learning modules, available online through course management systems, are self-paced and targeted at conceptual learning of 18 specific entrepreneurial topics. Using a flipped-classroom instructional model, students complete the modules outside …

Investigating The Entrepreneurial Mindset Of Engineering And Computer Science Students, Cheryl Q. Li, Ronald S. Harichandran, Nadiye O. Erdil, Jean Nocito-Gobel, Maria-Isabel Carnasciali

Engineering and Applied Science Education Faculty Publications

In recent years, numerous engineering programs around the country have introduced curricular revisions and co-curricular activities to develop entrepreneurial skills in students. The primary motivation of these efforts is to graduate engineering students who can rapidly contribute to the economic growth of the nation through entrepreneurship and innovation. A precursor to launching startups or creating new products or services is the development of an entrepreneurial mindset. Efforts focused on developing an entrepreneurial mindset in engineering students through curricular and co-curricular activities are emerging from the many partner institutions of the Kern Entrepreneurial Engineering Network (KEEN). As these efforts strengthen, approaches …

Developing An Integrated Model For The Corn, Ethanol, And Beef Systems Using A Loosely Coupled Web Framework, Ryan Anderson

Department of Agricultural and Biological Systems Engineering: Dissertations, Theses, and Student Research

With the global population approaching 9 billion people by the year 2050, the world’s food, energy, and water (FEW) resources must be used more intelligently to provide for everyone. While we understand how individual FEW systems behave using modeling, we cannot understand the full environmental and production impacts of decisions in each system without understanding how they are all linked together. An approach to coupling these systems is starting with identifying a few highly interconnected FEW systems. The corn, ethanol, and beef systems are large economic and agricultural drivers in the Midwest United States and are highly linked. Many individual …

A Retention Model For Community College Stem Students, Jennifer Snyder, Elizabeth A. Cudney

Engineering Management and Systems Engineering Faculty Research & Creative Works

The number of students attending community colleges that take advantage of transfer pathways to universities continues to rise. Therefore, there is a need to engage in academic research on these students and their attrition in order to identify areas to improve retention. Community colleges have a very diverse population and provide entry into science, technology, engineering, and math (STEM) programs, regardless of student high school preparedness. It is essential for these students to successfully transfer to universities and finish their STEM degrees to meet the global workforce demands. This research develops a predictive model for community college students for degree …

Farmbot Trackless Redesign, Cole Thomas, Cailey Kamm, Clayton Alderson, Otto Akerstrom

Industrial and Manufacturing Engineering

For this project the team PLANT3D worked along with Rory Aronson and FarmBot to generate a cheaper more user-friendly design for the FarmBot Genesis 1.3. Working with Rory and FarmBot, we as a team generated a list of design requirements and engineering specifications for the project. These requirements centered around creating a more accessible FarmBot model for the average person to be able to purchase and set up with ease. Much of this required taking the existing system and eliminating the most common problem areas. These were the track system, built using 1.5 meter aluminum extrusions and the complex interchangeable …

Solar Electric Immersion Heating Element Fabrication, Logan V. Kregness

Industrial and Manufacturing Engineering

Believing that cooking with flame is cheaper and more efficient than cooking with electricity, Ugandan citizens have exposed themselves to several health and safety risks, including major respiratory issues through harmful emissions, pollution, and the burning down of many homes. Even though solar electric cooking is cheaper and healthier than cooking with flames in the long run, many Ugandans lack the resources to invest in cooking with electricity.

The Solar Stove student research team, led by Dr. Pete Schwartz, partnered with Aid Africa to bring solar panels and prototype solar electric cooking units to villages in Uganda. Observing how their …

Improving Efficiencies For The Loading And Packaging Departments At San Luis Sourdough, Alexis Bergstrom, Isabella Pereira, Claudia Robinson

Industrial and Manufacturing Engineering

San Luis Sourdough, currently has issues with efficiency and standardization in their packaging department, ergonomics problems in the packaging department, shipment accuracy in their loading department, and lacks an organized layout design. As a result, four objectives were designed within a six month period. The first was to create standard operating procedures for the packaging department. To inform this decision time studies were performed before and after creating these SOPs. It was discovered that there was a clear need for the SOPs due to variation in packaging efficiency among new and experienced associates. The second set of time studies showed …

Slm Materials Development, Justin G. Reiner, Michael T. Schembri

Industrial and Manufacturing Engineering

The purpose of this project was to create a procedure to efficiently determine a “recipe” of parameter values that create a desired set of mechanical properties. Research was conducted into the laser powder bed fusion process with focus on underdeveloped materials. A design of experiment was used with a set of density correlated parameters to establish a method of producing nearly dense parts. Our methods include SLM printing, metrology, and statistical analysis. An experimental procedure for materials development was designed, but unable to be validated during the scope of this project, due to unforeseen safety issues (exposure to Chromium 6, …

Instance-Specific Selection Of Aos Methods For Solving Combinatorial Optimisation Problems Via Neural Networks, Teck Hou (Deng Dehao) Teng, Hoong Chuin Lau, Aldy Gunawan

Research Collection School Of Computing and Information Systems

Solving combinatorial optimization problems using a fixed set of operators has been known to produce poor quality solutions. Thus, adaptive operator selection (AOS) methods have been proposed. But, despite such effort, challenges such as the choice of suitable AOS method and configuring it correctly for given specific problem instances remain. To overcome these challenges, this work proposes a novel approach known as I-AOS-DOE to perform Instance-specific selection of AOS methods prior to evolutionary search. Furthermore, to configure the AOS methods for the respective problem instances, we apply a Design of Experiment (DOE) technique to determine promising regions of parameter values …