Industrial Engineering Commons^™

Sensel Morph: Product Communication Improvement Initiative, Kasper W. Lui-Delange, Samuel Distler, Rafael Paroli

Industrial and Manufacturing Engineering

Sensel is a startup company that recently launched their first product. The Morph is a multi-functional touch interface that interacts with a wide range of software through touching enabled silicon overlays. The support documentation was believed to cause confusion, which is leading to limited sales and increased returns. We focused on the structures of its website and product documentation, which were initially developed without end user testing. Our team explored Sensel’s current state to develop two multiphase design alternatives. These designs provide multiple user-facing testing frameworks as well as determine the root-cause of the Morph’s current communication issues. The designs …

Improving Warehouse Capacity For Synergy Manufacturing, Brian Garcia

Industrial and Manufacturing Engineering

This report aims to aid Synergy Manufacturing (a well-recognized producer of high-performance components for off-roading vehicles) to improve in-house production capacity in wake of an expanded facility space and substantial increase in the number of current available products over the span of a few years. Current warehouse issues include struggling to meet demand, high inventory, and an unsafe overcrowding of WIP on the floor space. The steps taken to resolve these issues are to collect setup times, operational times, total process times, machine tool usage, and flow process from a selected group of five high-demand items from Synergy Manufacturing’s current …

Building A Database For A Startup: Boltabout, Danielle Tran

Industrial and Manufacturing Engineering

BoltAbout is a young start-up based out of San Luis Obispo, CA. Their primary business is renting out bikes via monthly-subscription with the opportunity to lease to own. BoltAbout has seen great success over the past 2 years and is looking to expand. The company currently has 200 bikes, but the demand is far outweighing the supply. The CEO of BoltAbout hopes to grow to grow the company’s inventory to 500 bikes by the end of 2017 and 1500 by the end of the school year. As the company continues to expand, it will need to be able to accurately …

Crystal Engineering Manufacturing Facility Analysis, Maximiliano Cortes, Eric Dustin Kornrumpf, Sthefano Alvarado

Industrial and Manufacturing Engineering

This report will encompass a two-quarter long senior project effort to provide a recommendation for the client, Crystal Engineering. Crystal Engineering is currently in the process of introducing three new products, one now and two within the next six months. However, their existing lines already occupy the available production space and as a result, they are unable to determine how to effectively incorporate new production lines within the facility. Therefore, the main objectives of this project were to deliver several facility redesign layouts backed by a holistic justification for each. The formulation of the facility redesign layouts incorporated several industrial …

Student Shop Access And Inventory Control In The College Of Architecture And Environmental Design Shops, Ryan Raj Mattel, Chris Steven Chen, Kevin Michael Gallagher

Industrial and Manufacturing Engineering

The Cal Poly College of Architecture and Environmental Design shops, directed by David Kempken, give the opportunity for thousands of students to use the “Learn By Doing” philosophy and operate various machinery, tooling, and devices to complete projects inside and outside of the classroom. These students are able to check out tools and machinery to complete these projects on a weekly basis. This report will discuss the complexities and shortcomings of the current database system, FileMaker Pro, that is used for these transactions. The report will furthermore discuss the design and methodology of replacing this system with an improved integrated …

Reducing Same Day Missed Appointments, Lucas Madison, Tyler Moore, Jolani Chun-Moy

Industrial and Manufacturing Engineering

Radiology Associates (RA) is a diagnostic imaging center that offers high-quality, digital medical imaging and interventional radiology services for patients, physicians and healthcare organizations across the Central Coast. They are an ongoing problem that involves a considerable portion of their patients not showing up for their appointments Our project aims to reduce same day missed appointments at Radiology Associates. Radiology Associates currently has a no-show rate of 13.48%. They lose approximately $240 for every same day missed appointment. Our goal was to find new ways to reduce their no-show rate to 8%. Based on our calculations, Radiology Associates could save …

Subjectivity In Failure Mode Effects Analysis (Fmea) Severity Classification Within A Reliability Centered Maintenance (Rcm) Context, Marc Banghart, Kari Babski-Reeves, Linkan Bian, Lesley Strawderman

International Journal of Aviation, Aeronautics, and Aerospace

This research paper investigated subjectivity in the severity rating of failure modes within a risk analysis process. Although several risk analysis processes can be utilized, the study considered the application of Failure Modes Effects Analysis (FMEA) or Failure Modes Effects and Criticality Analysis (FMECA) due to its common use within the Aerospace Industry. The study investigated both differences in severity selection given varying amounts of experience as well as any association between severity selection and the provided input information. The main goal of the research was to investigate the impact of data quality on severity selection and to identify factors …

Assessment And Comparison Of Aviation Manufacturing Industries Throughout Mexico And Brazil, Omar E. Morsi, Kelly A. Whealan-George, Aaron D. Clevenger

International Journal of Aviation, Aeronautics, and Aerospace

This literature review serves to provide insight and understanding in regards to the evolving aviation manufacturing industry throughout the globe and more specifically, Mexico and Brazil. Increased demand for aircraft units both in the commercial and private sectors have led to unprecedented expansions in aircraft manufacturing across the industry. In order to illuminate certain potentials and current growth levels of such industries, this review will delve into an array of information and specifications in regards to economic, political, and cultural influences throughout both Mexican and Brazilian markets respectively. In conclusion, the review will identify the transformation of an aviation manufacturing …

Benchmarking Environmental Efficiency Of Ports Using Data Mining And Rdea: The Case Of A U.S. Container Ports, Yong Shin Park, N. Muhammad Aslaam Mohamed Abdul Ghani, Fesseha Gebremikael, Gokhan Egilmez

Mechanical and Industrial Engineering Faculty Publications

This study provides step-wise benchmarking practices of each port to enhance the environmental performance using a joint application of the data-mining technique referred to as Kohonen’s self-organizing map (KSOM) and recursive data envelopment analysis (RDEA) to address the limitation of the conventional data envelopment analysis. A sample of 20 container ports in the U.S.A. were selected, and data on input variables (number of quay crane, acres, berth and depth) and output variables (number of calls, throughput and deadweight tonnage, and CO2 emissions) are used for data analysis. Among the selected samples, eight container ports are found to be environmentally inefficient. …

Overview Of Smart Manufacturing In West Virginia, Thorsten Wuest, Patrick Schmid, Brian Lego, Eric Bowen

Bureau of Business & Economic Research

The manufacturing sector is currently reinventing itself by embracing the opportunities offered by the industrial internet, automation, and machine learning, just to name a few. This development is commonly referred to as the Fourth Industrial Revolution or Smart Manufacturing. While Smart Manufacturing can be observed around the globe, there are distinct differences in how it is adopted and embraced between countries, industries, and companies of different sizes. Small- and medium-sized manufacturers are generally understood as the backbone of the manufacturing sector. However, these manufacturers face specific challenges when it comes to the transition toward Smart Manufacturing. This report presents the …

Predictive Models For Charitable Giving Using Machine Learning Techniques, Leily Farrokhvar, Azadeh Ansari, Behrooz Kamali

Faculty & Staff Scholarship

Private giving represents more than three fourths of all U.S. charitable donations, about 2% of total Gross Domestic Product (GDP). Private giving is a significant factor in funding the nonprofit sector of the U.S. economy, which accounts for more than 10% of total GDP. Despite the abundance of data available through tax forms and other sources, it is unclear which factors influence private donation, and a reliable predictive mechanism remains elu- sive. This study aims to develop predictive models to accurately estimate future charitable giving based on a set of potentially influential factors. We have selected several factors, including unemployment …

Enhancing Set-Based Design To Engineer Resilience For Long-Lived Systems, Gregory Hartman

Wayne State University Dissertations

At the heart of Set-Based Design is the concept that down-select decisions are deferred until sufficient information is available to make a decision, i.e., a set of possible solutions is maintained. Due to the extended service lives of many of our current and future systems, the horizon for accurately predicting the system’s requirement is shorter than the service life, so the needed information to down-select to a single optimized solution is unavailable at the time of fielding. Set-Based Design can, however, be extended to explicitly carry a set of possible solutions past the point of the initial fielding of the …

An Agile Quality Management System For Laboratory Developed Tests, Rita D'Angelo

Wayne State University Dissertations

ABSTRACT

AN AGILE QUALITY MANAGEMENT SYSTEM FOR LABORATORY DEVELOPED TESTS

By

RITA D’ANGELO

MAY 2017

Advisor: Dr. Ratna Babu Chinnan

Major: Industrial & Systems Engineering

Degree: Doctor of Philosophy Statement of the Problem: We explore the 2014 draft guidance by the FDA entitled Framework for Regulatory Oversight of Laboratory Developed Tests (LDT) extended from the medical device industry and discuss how these requirements may be applicable to laboratory medicine. We introduce terms, definitions and provide a call for action for leaders to prepare for the potential adherence to regulatory requirements and explore if compliance was achievable in a laboratory environment …

Modular Product Architecture’S Decisions Support For Remanufacturing-Product Service System Synergy, Johnson Adebayo Fadeyi

Wayne State University Dissertations

Remanufacturing is identified as the most viable product end-of-life (EOL) management strategy. However, about 80% of manufactured products currently end up as wastes. Besides other benefits, the product service system (PSS) could curtail the main bottlenecks to remanufacturing namely quantity, quality, recovery time of used product, and negative perception of remanufactured products. Therefore, the integration of PSS and remanufacturing has been increasingly recommended as an enhanced product offering. However, an integration that is informed by mathematical analysis is missing. Meanwhile, the variables that bolster the performance of PSS and remanufacturing are substantially influenced by product development (PD) decisions. Among the …

Data-Driven Modeling For Decision Support Systems And Treatment Management In Personalized Healthcare, Milad Zafar Nezhad

Wayne State University Dissertations

Massive amount of electronic medical records (EMRs) accumulating from patients and populations motivates clinicians and data scientists to collaborate for the advanced analytics to create knowledge that is essential to address the extensive personalized insights needed for patients, clinicians, providers, scientists, and health policy makers. Learning from large and complicated data is using extensively in marketing and commercial enterprises to generate personalized recommendations. Recently the medical research community focuses to take the benefits of big data analytic approaches and moves to personalized (precision) medicine. So, it is a significant period in healthcare and medicine for transferring to a new paradigm. …

A Data-Driven And Mixed Methods Analysis Of Automotive Retail Operations Management, Mark Allen Colosimo

Wayne State University Dissertations

The importance of effective retail operations management has never been more significant. Our research aims to expand the understanding for efficiency and dynamics of franchise outlets within retail networks with a focus on sales performance and profitability. The focus and contribution is the development of an actionable data analytics driven process by which automotive dealerships (retail outlets) can be analyzed to identify areas of opportunity for improvement. In general, automotive dealerships aim to sell product to make a profit, the manufacturer of the product/brand desires to sell vehicles to make a profit, and the customer desires to find a suitable …

Venous Thromboembolism (Vte) Harm Measurement And Risk Assessment In Real-Time Using Electronic Health Records(Ehr), Seyed Mani Marashi

Wayne State University Dissertations

Venous Thromboembolism (VTE) is a deadly disease and is considered as one of the top reasons for avoidable hospital deaths in the United States and around the world. Patients who survive this disease often must face life-long complications such as Post-thrombotic syndrome (PTS), Chronic thromboembolic pulmonary hypertension (CTPH), etc. Therefore, it is important to monitor and reduce the number of VTE instances in hospitals. This study shows how Electronic Health Records (EHRs) can be utilized to achieve this goal.

First, a new near real-time VTE harm measurement model was developed. Not only the developed model can deliver near real-time results, …

The Design, Test And Evaluation Of A Sensing System For Process Analytical Technology (Pat), Trevor Murphy

Theses

Increased globalisation and competitiveness has given rise to a more dynamic and diverse global market that has begun to place incredible strain on manufacturing supply chains. Conventional manufacturing methods such as the batch manufacturing methods employed largely by the materials processing industries i.e. pharmaceuticals, polymers and magnesium processing plants are ill-suited to cope with the demands of today. As products evolve with technological advancements they become more complex to produce and require alternative approaches to manufacturing to ensure product quality while reducing costs and increasing manufacturing efficiencies.

A potential solution to the growing demands on today's supply chain is process …

Development Of An Mrm Federation System Using Cots Simulations, Jaeho Kim

Electronic Theses and Dissertations

The goal of this research is to build an experimental environment for the Simulation Interoperability Laboratory (SIL) of the University of Central Florida (UCF). The Simulation Interoperability Laboratory (SIL) is researching about multi-resolution modeling(MRM), with a focus on military field uses. This thesis proposes steps to develop an MRM federation system and build two different MRM systems using COTS simulations (SIMBox, VR-Forces, and MASA Sword). This report is written to provide the basis for a time-based MRM federation study in the Simulation Interoperability Laboratory. The report describes many definitions and notions related to Multi-Resolution Modeling(MRM) and discusses examples to make …

Equivalency Analysis Of Sidestick Controller Modes During Manual Flight, Alex Rummel

Electronic Theses and Dissertations

Equivalency analysis is a statistical procedure that can enhance the findings of an analysis of variance in the case when non-significant differences are identified. The demonstration of functional equivalence or the absence of practical differences is useful to designers introducing new technologies to the flight deck. Proving functional equivalence is an effective means to justify the implementation of new technologies that must be "the same or better" than previous technology. This study examines the functional equivalency of three operational modes of a new active control sidestick during normal operations while performing manual piloting tasks. Data from a between-subjects, repeated-measures simulator …