Industrial Engineering Commons^™

Shuttle-Based Storage And Retrieval Systems With Robotic Order-Picking Shuttle Carrier, Tone Lerher

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

Shuttle-based storage and retrieval systems with robotic order picking shuttle carrier are relatively new systems not yet address in automated storage system research. The objective of this research paper is to propose analytical model for robotic order picking shuttle carriers. Analytical expressions for the calculation of multi cycle have been determined by assuming uniform distributed order-picking locations and the probability theory. The proposed model enables the calculation of the expected travel (cycle) time for multiple command cycles of the robotic order picking shuttle carrier, from which the throughput performance can be evaluated.

Batching In Bucket Brigade Order Picking, Yossi Bukchin, Eran Hanany, Eugene Khmelnitsky

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

Order picking is the most labor cost consuming element in warehouse operations. In this paper, we consider an order picking process in a single picking aisle in the forward pick area, consisting of multiple locations (pick faces). The picking is performed by a group of pickers, each characterized by stochastic (forward and backward) walking process and picking times. We assume that the bucket brigade (BB) approach is applied, in a static environment, in which a given set of orders has to be picked. In order to improve the picking process, we suggest a batching procedure, where the objective is to …

Deployment Of An Distributed Strategic Material Flow Control For Automated Material Flow Systems Consisting Of Autonomous Modules, Christian Lieberoth-Leden, Johannes Fottner

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

The modularisation of hardware and software is one approach to handle the demand for increasing flexibility and changeability of automated material flow systems that are, for example, utilised in flexible production systems. In such automated material flow systems, autonomous modules communicate with each other to coordinate and execute transport tasks. In this paper a strategic material flow control is introduced, which is distributed on several modules realised with a multi-agent system. The strategic material flow control agent coordinates transport tasks with advanced logistical requirements, such as sequencing. A transport task states for a transport unit the system source and sink …

A Practical Collaborative Material Handling Strategy For Cross-Docks, Hector J. Carlo, Stephanie Santiago-Montano

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

The current operational paradigm at less-than- truckload (LTL) cross-dock industry (i.e., dedicated strategy) is to assign one material handler (MH) per inbound trailer. As a consequence, each loaded trip performed by a MH to move a load from the assigned inbound door to the loads’ corresponding outbound door is followed by an identical empty trip to return to the inbound door. This paper introduces the monomaniacal strategy as a practical rule-based material handling collaborative strategy for LTLs designed to minimize the total empty travel. In the monomaniacal strategy, after delivering a load to an outbound door, MHs travel counterclockwise to …

A Measurement Tool For Circular Economy Practices: A Case Study In Pallet Supply Chains, Maria Grazia Gnoni, Fabiana Tornese, Brian K. Thorn, Andres L. Carrano, Jennifer A. Pazour

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

A circular economy (CE) is an economic system where products and services are traded in closed loops or ‘cycles’. This work develops a framework for assessing the extent to which product supply chains incorporate circular economy principles, and applies this framework to a specific material handling application, the wooden pallet supply chain. The main decisions affecting circularity and the most common decision alternatives for the wooden pallet supply chain are identified for the Pre-manufacturing, manufacturing, product delivery, customer use, and end-of-life phases. A streamlined life cycle assessment tool is developed for supporting a quick analysis about how the level of …

On The Unique Features And Benefits Of On-Demand Distribution Models, Jennifer A. Pazour, Kaan Unnu

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

To close the gap between current distribution operations and today’s customer expectations, firms need to think differently about how resources are acquired, managed and allocated to fulfill customer requests. Rather than optimize planned resource capacity acquired through ownership or long- term partnerships, this work focuses on a specific supply-side innovation – on-demand distribution platforms. On-demand distribution systems move, store, and fulfill goods by matching autonomous suppliers' resources (warehouse space, fulfillment capacity, truck space, delivery services) to requests on-demand. On-demand warehousing systems can provide resource elasticity by allowing capacity decisions to be made at a finer granularity (at the pallet-level) and …

Synthetic Order Data Generator For Picking Data, Mohammadnaser Ansari, Behnam Rasoolian, Jeffrey S. Smith

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

Sample data are in high demand for testing and benchmarking purposes. Like many other fields, warehousing and specifically order picking process are not exempt from the need for sample data. Sample data are used in order picking pro- cesses as a way of testing new methodologies such as new routing and new storage allocation approaches. Unfortunately, access to real order picking data is limited because of confidentiality and privacy issues which make it difficult to obtain practical results from the new methodologies. On the other hand, order data follows a highly complex and correlated structure that cannot be easily extracted …

Optimization Of A Fast-Pick Area In A Cosmetics Distribution Center, Mario C. Velez-Gallego, Alice E. Smith

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

Fast-pick areas are commonly used in order picking warehouses to improve labor efficiency by concentrating picking activities within a compact area, thus minimizing the distance traveled by the pickers. One problem that must be solved when a fast-pick area is to be implemented is the so-called assignment-allocation problem. This deals with deciding which products should be assigned to the fast-pick area, and how much space should be allocated to these products. This research was motivated by the picking operation of a cosmetics distribution center where several fast-pick areas are in place. A mixed integer linear programming formulation is proposed for …

Service Flow Networks For Functional Design Of Distribution Centers, Michael Schmidt, Detlef Spee, Michael Ten Hompel

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

This work deals with the determination of an approach for concept planning of distribution centers. For this purpose, the "Distribution Center Design Process" is defined. Solution concepts for logistics centers are developed and evaluated in an eight-step process. In particular, it will be focused on formalization of the functional area, which has not been considered scientifically, yet. This results, among other things, in the definition of services and basic transformation properties of handling units. These can be used to create and semantically test service flow networks, which describe the functional sequence and transformations of service objects in distribution centers.

Progress In Autonomous Picking As Demonstrated By The Amazon Robotic Challenge, Dominik Colling, Jonathan Dziedzitz, Kai Furmans, Patric Hopfgarten, Kai Markert

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

The automation of the picking process is a longheld dream in intra-logistics. while the expert judgment in recent years was, that there is no immediate applicability to be expected for applications in areas, where the variety of products is high. However, the recent advances in computer science, mechanical engineering and material handling systems design have moved the field substantially forward. In this article we want to show, how the Amazon Robotic Challenge has driven this development process and how capable the technology is. The Amazon robotic Challenge (ARC) and its increasingly difficult challenges are described first. Then the applied technology …

The Small World Of Material Handling Research, Parag J. Siddique, Kevin Gue, Md Salahuddin Ayuby

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

Using data from 88 journals over an 8 year period, we investigate the relationships among researchers in material handling. We apply social network analysis to measure many attributes of the network, including papers published each year, papers published per author, number of collaborators per author, strength of collaboration between authors, and how influential an author is in the network. We observe that collaboration patterns in material handling follow a scale-free structure in the presence of some hub-like researchers. According to social network theory, these hub researchers facilitate rapid dissemination of knowledge in the network. We conclude that the scientific community …

A Design Methodology To Optimize Supply Chain Network Performance, Dheeraporn Nippaya, J. David Porter

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

Organizations are constantly looking for new ways to reduce costs while still providing high customer service levels to face stringent competitive environments and the ever- increasing market globalization. An alternative these organizations can pursue to respond to these challenges and to gain a competitive differentiation is to optimize their supply chain network (SCN). This research aims to develop an effective SCN design strategy to locate facilities (i.e., plants and distribution centers) and to balance the allocation of customers to these facilities to satisfy capacity limitations and customer demands with minimum total cost and maximum level of service. It is anticipated …

Economic And Performance Analysis Of Dual-Bay Vertical Lift Modules, Fabio Sgarbossa, Martina Calzavara, Alessandro Persona

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

Warehouse picking is one of the most time and cost consuming activities in a warehouse, often requiring the presence of human operators, who travel within the aisles to retrieve the items needed by the customers. Several studies demonstrate that the travelling activity can represent even the 50% of the total picking time, with a subsequent creation of a separate storage and picking area for small objects. In the last years, new solutions for order picking systems have been developed, especially for small items. One of these solutions requires Vertical Lift Modules (VLMs), storage columns with extractable trays. In this paper, …

Collaborative Bots In Distribution Centers, Russell D. Meller, Dima Nazzal, Lisa M. Thomas

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

This research investigates the business case for using autonomous collaborative robots (“bots”) in warehouses. Bots are designed to work collaboratively with human workers in warehouses to fill orders, primarily in e-commerce environments. In order-picking applications, a bot knows the location of every item in the warehouse, and when an item needs to be picked for an order, the bot navigates to that item and waits. Human workers are assigned to patrol specific zones, and when they see a bot waiting, the worker walks to the bot, reads the instructions off the screen, executes the task, and moves on. The bot …

A Performance Calculator For Shuttle-Based Storage And Retrieval System Design, Banu Yetkin Ekren, Anil Akpunar, Tone Lerher

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

In this study, we present an analytical model based tool that can estimate critical performance measures from a pre-defined shuttle-based storage and retrieval system (SBS/RS) design. SBS/RS is relatively a new automated storage and retrieval technology and mostly used for mini-load material handling. In this study, we develop an open queuing network model based tool estimating critical performance measures: the mean travel time of lifts/shuttles, utilization of lifts/shuttles, amount of energy consumption and energy regeneration per transaction, waiting times and number of jobs waiting in queues, etc., from a pre-defined SBS/RS design. By the developed tool, one can evaluate an …

Urban Parcel Logistics Hub And Network Design: The Impact Of Modularity And Hyperconnectivity, Benoit Montreuil, Shannon Buckley, Louis Faugere, Reem Khir, Shahab Derhami

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

This paper examines how exploiting the hyperconnectivity and modularity concepts underpinning the Physical Internet enables the parcel logistics industry to meet the worldwide challenges to efficiently and sustainably offer faster and more precise deliveries across urban agglomerations, notably across the world’s megacities. It emphasizes disruptive transformations of package logistics hubs and networks, such as multi-tier world pixelization, multi-plane parcel logistics web, smart dynamic parcel routing and hub-based consolidation, and modular parcel containerization.

Dynamic Batching For Order Picking In Warehouses, Jelmer Pier Van Der Gaast, Bolor Jargalsaikhan, Kees Jan Roodbergen

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

Dynamic batch picking is characterized by combining product demand from multiple customer orders into one pick tour where new orders are continuously received. Using modern order-picking aids, updated picking instructions can be included in the current pick tours which allows pickers to be re-routed to pick for new orders even when they already started a pick tour. We develop a mathematical model for dynamic batch picking that minimizes the order throughput time of incoming customer orders. In case of new order arrivals, we can quickly re-optimize the model and determine new updated pick tours. This allows for short order throughput …

Influential Factors In Consumer's Adoption Of Innovative Products, Mahdokht Kalantari

Wayne State University Dissertations

This dissertation addresses the challenges involved with the process of diffusion of innovations in the contexts of innovative educational materials and technological innovations.

Chapters 2 and 3 discuss building and using Online Brand Communities (OBCs) to disseminate innovative math educational materials. OBCs are known to be important platforms where consumers can communicate with the brand as well as other consumers. Through the effective use of these platforms, brands could accelerate the process of diffusion of their innovations. However, OBCs will not survive if consumers do not get engaged and participate in these communities. The purpose of this section of the …

The Impact Of Machine Learning Algorithms On Benchmarking Process In Healthcare Service Delivery, Egbe-Etu Emmanuel Etu

Wayne State University Theses

Currently, organizations have adopted and implemented a variety of innovative quality management philosophies, approaches, and techniques to stay competitive in an ever-changing global economy. Benchmarking is one of such techniques deployed by organizations to stay competitive. The motivation for this research stems from a real-world problem being faced by hospitals in the healthcare industry who have amassed a ton of data and want to embark on benchmarking project to assess the performance of the emergency departments due to challenges faced with poor management of operations which has led to high patient boarding rates, high patient wait-times, poor quality service, low …

Differences In The Throughput Performance Of The Warehouse Depending On The Quality Of The Calculation Parameters, David Sourek

15th IMHRC Proceedings (Savannah, Georgia. USA – 2018)

This article explores the quality level of the parameters that are used to determine the throughput performance of the warehouse. In our model case, this is a rack warehouse where the storage and picking of goods is ensured by forklifts. All kind of goods are stored on pallets. The aim of our research is to assess to what extent the quality level (accuracy) of the description of warehouse processes influences the accuracy of the determination of the throughput performance of the warehouse. In the first part of the article, we defined the parameters and the ways in which different levels …