Industrial Engineering Commons^™

A Study Of Perceptions, Readiness, Benefits, And Barriers Related To Exoskeleton Adoption In New Jersey’S Warehousing Sector, Terry Asante

Theses

The warehousing industry in New Jersey remains a vital component of the region's logistics network, employing more than 200,000 workers who routinely engage in lifting, bending, overhead reaching, and other physically demanding activities. These exposures contribute to musculoskeletal disorder (MSD) rates that exceed national averages, particularly affecting the low back and shoulders. Nationally, MSDs account for an estimated $420 billion in combined direct and indirect costs each year, underscoring the need for interventions that can effectively reduce biomechanical strain. Industrial exoskeletons have emerged as a potential solution, with prior research demonstrating reductions in muscle activation, perceived exertion, and fatigue during …

Design Of A Sequential Logic Control System For Water Recycling In Car Wash Operations For Minimising Utility Costs, Enock W. Nshama, Mussa Iddi Mgwatu

Tanzania Journal of Engineering and Technology (TJET)

The car wash sector in Tanzania is expected to expand in the next few years, since the trend of imported cars is increasing. However, the traditional method of washing cars is subjected to water overuse and environmental pollution. This study presents a design of water recycling sequential logic control system to come up with a cost-effective car wash operation aimed at effectively utilising water and electricity resources. Data were collected at 78 car wash stations in Dar es Salaam region to determine water and electricity costs. Data were analysed using MS Excel and Minitab to establish the trend of utility …

Optimization Of Welding Parameters For Carbon Steel Fabrication: A Trade-Off Between Tensile Strength And Heat-Affected Zone, Melkiory B. Njawala, Simon I. Marandu, Enock W. Nshama

Tanzania Journal of Engineering and Technology (TJET)

This study focused on optimizing gas metal arc welding (GMAW) parameters for AISI 1045 carbon steel to balance the ultimate tensile strength (UTS) and heat affected zone (HAZ) size of the weldment. Using a full factorial design of experiments (27 trials), the influence of welding current, arc voltage, and travel speed on UTS and HAZ size of AISI 1045 carbon steel weldments were investigated. From the analysis of results, using Analysis of variance (ANOVA) technique, the results revealed that current, travel speed and arc voltage contributed 74.41%, 19.05% and 0.04%, respectively, to the total percentage of variations on UTS data. …

Combined Optimisation Of Machining Parameters, Tool Wear, Dimensional Errors And Quality Deviations In Multi-Pass Turning Operations, Mussa I. Mgwatu

Tanzania Journal of Engineering and Technology (TJET)

Measurements of on-line tool wear and part dimensional accuracy in machining operations are not readily available in machining shop floor because they involve higher investment such that the decisions of tool wear and part quality for intermediate cutting passes cannot be justified. This paper demonstrates how the optimisation of machining parameters can be made together with tool wear and part quality for turning operations. Two optimisation models were developed for maximum material removal rate and minimum production cost. A theoretical framework was initially presented before the two models were formulated. Input data for the models were adopted from previous studies …

Design Of A Fuzzy Set-Point Tracking Controller Based On The State-Dependent Control Characteristics Of Fuzzy Logic And Pid For Temperature Control Systems In Electrical Equipment, Rahim Mammadzada

Chemical Technology, Control and Management

This paper presents a Fuzzy-SPT (Fuzzy Set-Point Tracking) controller designed to combine the strengths of FLC (Fuzzy Logic Control) and PID (Proportional-Integral-Derivative) control while mitigating their limitations across varying operating conditions. Inspired by state-dependent reasoning but implemented within a single controller, the method uses internal logic to adapt the control effort across different operating regions. FLC handles rapid changes and nonlinear transients, enabling fast system response without overshoot, while PID-like integral action is activated when the FLC reaches steady state or enters a threshold region near the set point, eliminating residual errors and maintaining stable performance. By applying each behavior …

Vibrissae-Inspired Vision-Based Magnetic-Actuated Whisker, Zhixian Hu, Yi Cheng, Juan P. Wachs, Yu She

School of Industrial Engineering Faculty Publications

Tactile perception is significant for robotic operation in unstructured environments. Whisker-based sensors offer lightweight bio-inspired solutions, yet most rely on single-whisker sensing and are limited by passive interaction and constrained functionality. Here we present a circular array of eight independently actuated whiskers, each driven by a pulse-switchable permanent magnet and tracked by a camera. This design enables simultaneous multi-point sensing and coordinated actuation, supporting diverse functions. Quantitative analyses demonstrate accurate pixel-to-physical mapping, consistent pixel-to-force characterization, and long-term repeatability. In this work, we show that an vibrissae-inspired vision-based magnetic-actuated whisker array integrating distributed perception with active interaction achieves reliable physical mapping, …

From Test Tracks To Carbon Tracks: Evaluating The Carbon Emissions Of Autonomous Vehicle Development, Sarah Deniz

The Journal of Purdue Undergraduate Research

Autonomous vehicle (AV) development has seen a sharp increase in the past 10 years, and there is a significant energy cost of training AVs to meet safety regulations. The training process includes virtual simulation training as well as physical training on public roads and within private testing facilities. The high energy expenditure associated with AV training has a respective environmental cost that can be quantified as a lifetime “carbon debt” of released carbon emissions. The environmental sustainability of AVs has not been thoroughly studied in currently available literature, and this paper showcases a model that quantifies the total “carbon debt” …

Lecun-Pso Hybrid Initialization Of Neural Network Using Asymmetric Gait Features For Classification Of Parkinson’S Disease, Michael Joseph Carter

Theses and Dissertations

Parkinson's disease (PD) is a complex condition with a wide range of clinical symptoms. It is a progressive neurological disorder that has afflicted an estimated 1 million people in the US and 10 million worldwide. The diagnosis of PD is typically based on the presence of clinical features, with no specific diagnostic test or biomarker. The methods of assessment for PD are also used, in whole or in part, for similar symptom diseases such as Multiple Sclerosis, Essential Tremors, Multiple System Atrophy, Supranuclear Palsy, Dementia with Lewy bodies and Huntington’s disease. Many of the current clinical tests have low sensitivity …

Exploring The Impact Of Incorporating Artificial Intelligence Integrated Systems In The Workplace, Catherine Cruz Agosto Noda

Theses and Dissertations

This study focuses on assessing the impact of incorporating systems integrated with in the workplace by assessing the constructs of usability, cognitive load, and trust. The constructs are assessed by generation and experience level to determine which factors are relevant in a workplace setting. A workplace scenario was simulated by asking participants to complete tasks where they assumed the role of a warehouse manager assigned with assessing two scheduling systems – one with artificial intelligence and one without artificial intelligence. The participants were presented with three tasks of increasing difficulty for each prototype. Both quantitative and qualitative measures were used …

Optimizing Military Fighter Jet Selection: A Decision Analysis Approach For Nuclear-Capable Aircraft, Eni Kelechi Ofong

Theses and Dissertations

This research investigates the strategic decision-making process involved in selecting a nuclear-capable fighter aircraft for NATO (North Atlantic Treaty Organization) nations in Europe. In adaptation to the continuously changing technology landscape and the necessity for enhanced deterrence capabilities, this study evaluates three potential aircraft: the legacy Panavia Tornado (PA-200), the widely deployed F-16 Fighting Falcon (F-16), and the advanced F-35 Lightning II (F-35). Each platform presents distinct advantages and limitations regarding operational performance, mission adaptability, cost-effectiveness, and long-term sustainability. To systematically assess these alternatives, the study employs various decision analysis frameworks, including Multi-Criteria Decision Analysis (MCDA), single dimensional value function …

Warehouse Reconfiguration With Ats Lab, Ed Cantor, Dana Pazhouhesh, Mathew Oshinski, Samantha Sanchez

Senior Design Project For Engineers

The ATS Lab Warehouse Reconfiguration project is a collaborative effort between Kennesaw State University’s Department of Industrial and Systems Engineering and ATS Lab, located in Marietta, GA. The goal of this project is to redesign the current warehouse layout to enhance operational efficiency, reduce travel time, and implement sustainable inventory management practices, including 5S and Kanban. Aaron Roob, ATS Operations Manager, and Franklin Hungerford, Continuous Improvement Manager, led this initiative. Our team, “Sick Sigma’s,” is composed of Ed Cantor, our Project Manager, who is working as an intern at ATS during this process; Dana Pazhouhesh (Process Engineer); Matthew Oshinski (Quality …

Workstation Redesign, Mclean Dowell, Anna Seville, Luz Corral Parra, Farah Talib

Senior Design Project For Engineers

Tellerex is a leading ATM refurbishing and repair company operating from Atlanta, Georgia. Due to its rapid growth, the company is facing challenges pertaining to their parts repair and refurbishing lab. Tellerex aims to fulfill orders by 4:00 pm on the day they are placed, guaranteeing their clients same-day shipping. Orders often build up throughout the day, causing lab technicians to stress, rush through orders, and lose organization.

Tellerex has requested our help regarding one of their repair/refurbishment labs. Our goal is to redesign the lab workspace through human ergonomics and Lean Six-Sigma principles. The company wants us to create …

Optimizing Xo Throughput At Imerys, Derek Beasley, Brennan Chandler, Baris Erarslan, Cynthia Grogin

Senior Design Project For Engineers

This project is conducted in collaboration with Imerys to optimize the performance of the VSI (Vertical Shaft Impactor) system at their Plant 4 facility, focusing on improving the production of XO, a fine material used in products such as textured coatings, acid neutralization, and water filtration systems. The VSI operates continuously, producing several materials at the Marble Hill, Georgia location, including #1 Chip, #2 Chip, OZ, XO, Z, and 30–50. The main focus of this project is to increase the throughput of XO, as it requires both throughput improvement and product quality consistency to meet growing market demand. Imerys’ quality …

Using Composable Nfts And Blockchain For The Creation Of Ev Battery Digital Passports With Sustainability And Traceability Features, Haya R. Hasan, Khaled Salah, Ahmad Mayyas, Ahmad Musamih, Ibrar Yaqoob, Mohammed Omar, Raja Jayaraman

Industrial Engineering: Faculty & Staff Publications

Greenhouse gas emissions and carbon footprints have surged dramatically, with the transportation industry being a major contributor. While the UN aims to adopt zero-emission vehicles by 2040, the demand for electric vehicles (EVs) raises sustainability concerns about sourcing earth metals for batteries. Digital passports have emerged to track a product's lifecycle, composition, certifications, origin, and recyclability. However, existing EV battery passport systems lack sufficient traceability, immutability, auditability, and are prone to manipulation due to their centralized nature. In this paper, we propose a decentralized blockchain-based digital passport for EV batteries using composable Non-Fungible Tokens (NFTs) to ensure traceable, tamper-proof records …

Using Machine Learning And Blockchain For Trusted Detection And Monitoring Of Excessive Working Hours In Factories, Diana Hawashin, Khaled Salah, Raja Jayaraman, Ibrar Yaqoob

Industrial Engineering: Faculty & Staff Publications

The Organisation for Economic Co-operation and Development (OECD) Due Diligence Guidance emphasizes the importance of managing working hours to protect the rights of workers. Excessive hours pose serious health risks, which highlights the need for robust detection and reporting systems. However, many of today's systems, methods, and technologies used for managing labor hours lack traceability, auditability, accountability, and trust. Additionally, they are centralized and manual or paper-based, which makes them vulnerable to manipulation as they are controlled by a limited number of entities. In this paper, we present a machine learning and blockchain-based solution to automate the detection of excessive …

Zero-Knowledge Proofs For Anonymous Authentication Of Patients On Public And Private Blockchains, Mohammad Madine, Khaled Salah, Raja Jayaraman, Ibrar Yaqoob

Industrial Engineering: Faculty & Staff Publications

In recent years, the healthcare sector has been increasingly challenged in securing patient identities and medical records on blockchain due to rising privacy demands and strict regulatory requirements. Although advanced techniques like self-sovereign identity and zero-knowledge proofs (ZKPs) show promise, these solutions fail to limit unwarranted patient data disclosure effectively. In this paper, we propose a ZKP-based solution that combines STARKs and anonymous credentials to enable anonymous authentication and enhance privacy across both public and private blockchains. Leveraging transparent ZKP schemes and anonymous credentials, our approach ensures unlinkability by preventing the correlation of multiple patient interactions. We present sequence diagrams …

Optimal Network Maintenance And Restoration: Applications And Algorithms, Nayan Chakrabarty

Graduate Theses and Dissertations

In this dissertation, we consider three types of network optimization problems. In Chapter 1, we consider a network maintenance problem which focuses on time-based redeployment of multi-class nodes for reliable wireless sensor network coverage. Whereas previous research on time-based node redeployment assumes nodes are identical with respect to time to failure, we use multiple classes of sensor nodes to represent a scenario where nodes’ times to failure are dependent on positioning in the network. We propose a partial survival signature (PSS) approach for estimating area coverage reliability under a given time-based redeployment policy, where the PSS is estimated by Monte …

Barriers To Modernizing Aviation Maintenance Technician Education To Meet Emerging Industry Needs, Durwa Chavan

All Theses

Modernizing aviation maintenance education is essential to keep pace with emerging technologies, including electric propulsion systems and advanced avionics. As aircraft systems become more digitized and interconnected, there is a growing demand for qualified technicians who can conduct advanced diagnostics and maintenance. However, training programs have not kept pace with these technological shifts, creating a gap between workforce preparation and industry needs.

Using a qualitative research approach, this study conducted semi-structured interviews with industry professionals, educators, and regulatory personnel to identify gaps in existing training programs and Airman Certification Standards (ACS). This study addresses the disconnect between current aviation maintenance …

Detecting Non-Axisymmetric Instabilities In Fluid-Based Manufacturing Via Multi-View Tensor Analysis., Bidusi Khadka

Electronic Theses and Dissertations

Fluid-based manufacturing processes, such as inkjet printing and electrospinning, fabricate micro- and nano-scale structures with high precision, but are prone to complex fluid dynamics exhibiting axisymmetric and non-axisymmetric instabilities. Conventional monitoring often relies on single-camera inputs and symmetry assumptions, limiting the detection of three-dimensional anomalies like jet deflection. This study presents a novel multi-view streaming video-based anomaly detection framework to address this gap. The framework employs a modified Tensor Sequential Sampling (TSS) algorithm with edge-based sampling to capture geometric spatiotemporal features of each camera view using the videos obtained from an orthogonally positioned dual-camera setup. These features are fused with …

Full Factorial Design Of Carbon Content And Heating Temperature On Height Reduction In Bonnell Springs, Yurida Ekawati, Cendana Anggun Sasmitha, Mochamad Syamsul Ma’Arif

Journal of Mechanical Engineering Science and Technology (JMEST)

The durability of Bonnell springs, which are widely used in the manufacture of spring beds, is often compromised by height reduction during use, which negatively impacts product comfort and quality. This study aims to minimize spring height reduction by investigating the effects of heating temperature and carbon content in the spring steel. A full factorial experimental design was applied using two factors: heating temperature (250°C, 260°C, and 270°C) and carbon content (0.72%, 0.73%, and 0.74%). Nine treatment combinations were tested, with five replicates each, and the height reduction values were measured after 100 compression cycles. The data were analyzed using …