Industrial Engineering Commons^™

3d Printing Scoliosis Braces, Zak Neddo, Jaylan Mo

College of Engineering Summer Undergraduate Research Program

As 3D printing technology continues to transform the healthcare industry, the need for FDA-compliant additive manufacturing facilities in public universities has become increasingly important. While private companies and medical research institutions have successfully integrated 3D printing for medical device prototyping and surgical planning, public universities—including Cal Poly—lack the dedicated infrastructure needed to support FDA-regulated medical manufacturing and research. This project aims to bridge that gap by researching, designing, and implementing a dedicated FDA-compliant section within Cal Poly’s multi-purpose 3D Printing Facility. Over the course of eight weeks, student researchers will study FDA regulations, design an optimized facility layout, and implement …

Deepseek, Chatgpt, Or Gemini? A Multi-Method Investigation Of Neural And Behavioral User Experience (Ux), Keziah Gopalla

College of Engineering Summer Undergraduate Research Program

As artificial intelligence tools become integral to everyday tasks, understanding how users interact with these systems is essential for improving user experience and system design. This research aims to investigate and compare the interface usability and emotional responses elicited by three prominent AI tools—ChatGPT, DeepSeek, and Google Gemini—using the Emotiv Insight EEG headset. By combining usability testing with emotional biometrics, this study offers a novel approach to evaluating conversational AI systems. The study will capture both subjective usability metrics and objective emotional markers such as arousal, valence, and engagement. Participants will complete standardized tasks using each AI tool, while their …

Resilience Engineering Via Bifurcation And Ecological Network Analysis: Demonstrated In An Electric Power Case Study, Rogelio Gracia Otalvaro

Doctoral Dissertations and Master's Theses

Modern systems are increasingly complex, interconnected cyber-physical systems that combine digital controls with physical infrastructure. This integration, along with the constant introduction of new technologies and actors into the network, enables reliable operation but introduces vulnerabilities to unexpected and varied disruptions and cascading failures, making resilience a critical concern. Traditional risk management and resilience assessment methods often struggle with the nonlinearity and dynamic behavior of these systems. This dissertation proposes a novel approach combining Bifurcation Analysis (BA) and Ecological Network Analysis (ENA) to enhance the understanding and improvement of system resilience. BA, a mathematical method from dynamical systems theory, is …

Robotic System With Tactile-Enabled Leaf Tracking For High-Resolution Hyperspectral Imaging Device For Autonomous Corn Leaf Phenotyping In Controlled Environments, Xuan Li, Ziling Chen, Raghava Uppuluri, Pokuang Zhou, Tianzhang Zhao, Darrell Zachary Good, Yu She, Jian Jin

School of Industrial Engineering Faculty Publications

Hyperspectral imaging of individual corn leaves provides valuable data for analyzing nutrient content and diagnosing diseases. However, existing leaf-level imaging techniques face challenges such as low spatial resolution and labor-intensive processes. To address these limitations, this study developed a robotic system integrated with a high-resolution line-scanning hyperspectral imaging device to autonomously scan a corn leaf. The hyperspectral imaging device used a vision-based tactile sensor for active leaf tracking throughout the scanning process, ensuring high image quality. Additionally, the device incorporated an in-hand leaf manipulation mechanism that ensured the leaf was properly positioned on the tactile sensing area at the start …

Transparent Eeg Analysis: Leveraging Autoencoders, Bi-Lstms, And Shap For Improved Neurodegenerative Diseases Detection, Badr Mouazen, Ahmed Bendaouia, Omaima Bellakhdar, Khaoula Laghdaf, Aya Ennair, El Hassan Abdelwahed, Giovanni De Marco

Manufacturing & Industrial Engineering Faculty Publications

Highlights

• Novel hybrid architecture: Combined autoencoders with bidirectional LSTM networks for enhanced EEG signal classification, achieving 98% accuracy in distinguishing AD, FTD, and healthy controls.

• Explainable AI integration: Implemented SHAP (SHapley Additive exPlanations) framework to enhance model transparency and identify entropy as the most influential feature for neurodegenerative disease detection.

• Optimal temporal segmentation: Demonstrated that 5-s EEG windows with 50% overlap provide the best balance between classification accuracy and computational efficiency.

• Comprehensive feature extraction: Utilized Power Spectral Density (PSD) analysis across standard frequency bands (Delta, Theta, Alpha, Beta, Gamma) following autoencoder-based dimensionality reduction.

• Superior performance validation: Outperformed traditional machine learning …

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Using Statistical Clustering Of Trajectory Data To Support Analysis Of Subject Movement In A Virtual Environment, Martin Galicia Avila, Douglas Timmer, Alley C. Butler

Manufacturing & Industrial Engineering Faculty Publications

Gracia de Luna conducted experiments with an HMD virtual environment in which human subjects were presented with surprise distractions. His collected data for head, dominant hand, and non-dominant hand included 6 DOF human subject trajectories. This paper examines this data from 57 human subject responses to those surprise virtual environment distractions using statistical trajectory clustering algorithms. The data is organized and processed with a Dynamic Time Warping (DTW) algorithm and then analyzed using the Density Based Spatial Clustering (DBSCAN) algorithm. The K-means method was used to determine the appropriate number of clusters. Chi Squared goodness of fit was used to …

Enhanced Global Oil Spill Dataset From 1967 To 2023 Based On Text-Form Incident Information, Yiming Liu, Zhuoli Yin, Hua Cai

The School of Sustainability Engineering and Environmental Engineering (SEE) Faculty Publications

Knowing how much oil was released into the environment in each incident is critical to studying the environmental, ecological, and economic impacts of oil spills. However, the release amounts (RAs) for numerous oil spill incidents remain unavailable in a structured format for large-scale analysis. The most extensive global oil spill database, managed by NOAA’s Office of Response and Restoration, only documents the worst-case scenario estimations in the machine-readable dataset, while more accurate values are embedded within unstructured incident descriptions and subsequent updates. To enhance the dataset with more accurate RAs, we developed a framework to extract the actual RAs from …

Scalable And Adaptive Agile Framework For Semiconductor Foundry: Advanced Packaging And Heterogeneous Integration Perspective, Pravin Thorat

Harrisburg University Dissertations and Theses

This research addressed the critical requirement for a scalable and adaptive agile framework specifically designed for the unique demands of semiconductor foundries specializing in advanced packaging and heterogeneous integration (HI). The semiconductor industry was encountering growing pressure to innovate and respond quickly to rapidly evolving demands, yet traditional manufacturing processes often struggled to adapt. Existing agile frameworks, mainly developed for the software industry, lacked the necessary adaptations to address the complexities of semiconductor manufacturing, including extended lead times, high capital investment, rigorous quality requirements, and the integration of various technologies. This research gap hindered the ability of semiconductor foundries to …

Transforming Movement Assessment In Physical Therapy Through Subaquatic Data Collection, Kaitlyn Mcdonald

Theses and Dissertations

This study explored the interest and perceived barriers to integrating subaquatic diagnostic technologies (SDTs) into hydrotherapy among licensed physical therapists. Seventeen semi-structured interviews were conducted using a mixed-methods design, with 15 interviews included in the final analysis. Quantitative data were analyzed using chi-square tests, while qualitative responses were coded thematically. Results indicated no statistically significant relationships between SDT interest and career stage or hydrotherapy access, though qualitative data highlighted concerns about cost, limited access, and usability. Despite mixed interest in adoption, participants identified several potential benefits of SDTs, including improved treatment tailoring, increased patient buy-in, and enhanced outcome monitoring. Functional …

Multi-Stage Stochastic Programming For Disaster Relief Logistics Under Forecast Uncertainty, Sudhan Bhattarai

All Dissertations

Hurricanes are among the most destructive annual disasters in the United States, presenting interdependent challenges for evacuation planning and relief-supply logistics. Coordinating evacuation and relief operations is crucial to ensure the timely and effective movement of at-risk populations and the delivery of essential supplies. This dissertation develops and evaluates three progressively advanced multi-stage stochastic programming (MSSP) frameworks that integrate evacuation and relief-item pre-positioning while explicitly accounting for uncertainty in hurricane forecasts.

Chapter 1 introduces a fully adaptive MSSP model for the integrated hurricane relief logistics and evacuation planning (IHRLEP) problem. The model simultaneously optimizes evacuation flows and inventory pre-positioning over …

Machine Learning And Clinical Eeg Data For Multiple Sclerosis: A Systematic Review, Badr Mouazen, Ahmed Bendaouia, El Hassan Abdelwahed, Giovanni De Marco

Manufacturing & Industrial Engineering Faculty Publications

Multiple Sclerosis (MS) is a chronic neuroinflammatory disease of the Central Nervous System (CNS) in which the body’s immune system attacks and destroys the myelin sheath that protects nerve fibers, leading to a wide range of debilitating symptoms and causing disruption of axonal signal transmission. Accurate prediction, diagnosis, monitoring and treatment (PDMT) of MS are essential to improve patient outcomes. Recent advances in neuroimaging technologies, particularly electroencephalography (EEG), combined with machine learning (ML) techniques — including Deep Learning (DL) models — offer promising avenues for enhancing MS management. This systematic review synthesizes existing research on the application of ML and …

A Machine Learning Approach To Detect Pores In Laser Powder Bed Fusion Additive Manufacturing, Jose Galarza, Jose Barron Jr., Luis Jimenez, Tamer Oraby, Jianzhi Li, Farid Ahmed

Manufacturing & Industrial Engineering Faculty Publications

Real-time detection of pores in the Laser Powder Bed Fusion (LPBF) metal Additive Manufacturing (AM) process is proposed in this study and can be utilized for in-situ process monitoring and quality control. The average light emission data from the process captured by an optical tomography camera can be integrated into a defect detection module to characterize defects after the deposition of a layer. The light emission contains information on the process zone which could be extracted with the appropriate data techniques. In this paper, we proposed a machine-learning approach that utilizes the mean light intensity data from the melt-pool monitoring …

Human Comfort Modeling, Measurement, And Improvement In Human–Robot Collaboration, Yuchen Yan

All Dissertations

A dissertation is proposed to explore human comfort in human-robot collaboration (HRC) through modeling, prediction, and enhancement methodologies. Human comfort is a crucial yet underexplored factor in HRC, directly influencing task efficiency, trust, and overall collaboration effectiveness. Understanding the influential factors, developing computational models, and refining methods to improve human comfort in HRC are essential steps toward advancing the field of collaborative robotics. To address these challenges, multiple studies have been conducted. A series of experimental studies were performed to investigate how robot motion-based parameters affect human comfort in HRC. These studies examined both analytical comfort modeling approaches and physiological …

Replacement Optimization For Offshore Wind Turbine Farms, Morteza Soltani

All Dissertations

This dissertation is concerned with devising optimal replacement policies for offshore wind turbines with a focus on minimizing the costs associated with major component replacements and production losses due to downtime. Like their onshore counterparts, offshore wind turbines are subject to progressive degradation due to normal operations, as well as the influence of dynamic environmental conditions that influence their rate of degradation. Due to their proximity, wind farm turbines share common environmental conditions, as well as specialized maintenance resources. Their common exposure to the environment and need to share resources introduce both stochastic and economic dependence between the wind turbines. …

Advancing Life Cycle Assessment For Environmental Sustainability Of Carbon Fiber-Reinforced Polymer Composites (Cfrps)), Hao Chen

All Dissertations

Carbon fiber-reinforced polymer composites (CFRPs) have emerged as promising materials, particularly for lightweight applications, with the potential to reduce environmental impacts across multiple sectors, including automotive, aerospace, and renewable energy. However, fully realizing their sustainability potential requires a more comprehensive and context-specific understanding of their environmental performance throughout the entire life cycle—from raw material production to end-of-life management.

This dissertation advances life cycle assessment (LCA) practices for CFRPs by addressing key challenges across multiple phases of the CFRP life cycle. First, I conducted a critical review and meta-analysis of carbon fiber manufacturing, revealing substantial variability in reported data on energy …

Understanding The Elements Of Sterile Processing Workflow: Or, Sterilization And Personnel, Sayed Rezwanul Islam

All Dissertations

The Sterile Processing Department (SPD), also known as the Central Sterile Services Department (CSSD), is an essential part of hospitals and healthcare facilities and is responsible for ensuring the cleanliness, sterility, and proper functioning of medical instruments. Sterile processing departments (SPDs) are key drivers of productivity, effectiveness, safety, and infection control in hospitals. A well-designed SPD workflow can enhance patient safety, reduce operating room (OR) delays, and improve productivity. To understand the flow of sterile processing and interactions between the OR and SPD, process maps and task analyses were developed through direct observations of the basic SPD functions: decontamination, assembly, …

Data-Driven Stochastic Programming For Disaster Housing Logistics Planning, Sheng-Yin Chen

All Dissertations

This dissertation develops an integrated modeling and solution framework for direct temporary disaster housing logistics under demand uncertainty. The proposed framework addresses the problem from short-term, long-term, and computational perspectives. First, a two-stage chance-constrained stochastic programming (TSCC) model is developed for short-term housing logistic planning, with demand scenarios generated via a data-driven spatial regression model that captures the relationship between housing demand, hazard exposure, and socioeconomic factors. A case study based on Hurricane Ian demonstrates that the TSCC model outperforms deterministic and traditional scenario-based models in both solution quality and robustness. Second, to address long-term housing logistics planning, a multi-horizon …

Trauma Network Design Considering Patient Safety And Cost., Lin Lin

Electronic Theses and Dissertations

Trauma, as the leading cause of mortality and morbidity for those under the age of 45 in the US, incurs trillions in annual economic costs. The time-sensitive nature of trauma treatment necessitates an effective, coordinated regional trauma system to optimize patient safety. However, the financial burden associated with trauma care, especially due to low-insured population, presents a significant challenge to the financial health of trauma centers (TCs). To address critical challenges in this domain and provide much-needed insights to trauma decision-makers regarding their trauma system cost, network design, and subsidy policy, this dissertation proposes 3 contributions. First, we introduce an …

Low-Dimensional Learning For Remaining Useful Life Prediction Of Batteries Operating Under Various Environments, Rodrigo Benavides

Theses and Dissertations

In reliability, we typically define the standard operating conditions under which a component operates. However, the differences in battery operating conditions cause variability in the degradation patterns of identically manufactured batteries, rendering remaining useful life prediction a major challenge. To aid this task, several sensors are utilized to monitor battery state-of-health. However, traditional prognostics algorithms do not scale well to the volume of data generated. Furthermore, several authors do not explicitly consider operating environments in their prediction models. Therefore, we present a high-dimensional data analytics framework that integrates operating environment information for battery prognostics. This framework combines Multilinear Principal Component …

Optimizing Park Locations While Considering Resident Behavior, Lu Liu

All Theses

Urban parks and green-spaces significantly enhance community well-being by improving physical health, mental wellness, and environmental quality. Given these extensive benefits, ensuring fair and widespread access to urban parks represents a critical priority in urban planning. Despite the advantages of parks, optimizing their location poses unique and complex challenges distinct from traditional facility location problems, such as those involving emergency services or schools. The core distinction arises from the decentralized nature of residents’ park selection behaviors. Unlike centralized allocations typically managed by public administrators, park usage decisions are driven by individual preferences and behaviors. This decentralized decision-making introduces two additional …