Industrial Engineering Commons^™

From Test Tracks To Carbon Tracks: Evaluating The Carbon Emissions Of Autonomous Vehicle Development, Sarah Deniz

The Journal of Purdue Undergraduate Research

Autonomous vehicle (AV) development has seen a sharp increase in the past 10 years, and there is a significant energy cost of training AVs to meet safety regulations. The training process includes virtual simulation training as well as physical training on public roads and within private testing facilities. The high energy expenditure associated with AV training has a respective environmental cost that can be quantified as a lifetime “carbon debt” of released carbon emissions. The environmental sustainability of AVs has not been thoroughly studied in currently available literature, and this paper showcases a model that quantifies the total “carbon debt” …

Optimizing Military Fighter Jet Selection: A Decision Analysis Approach For Nuclear-Capable Aircraft, Eni Kelechi Ofong

Theses and Dissertations

This research investigates the strategic decision-making process involved in selecting a nuclear-capable fighter aircraft for NATO (North Atlantic Treaty Organization) nations in Europe. In adaptation to the continuously changing technology landscape and the necessity for enhanced deterrence capabilities, this study evaluates three potential aircraft: the legacy Panavia Tornado (PA-200), the widely deployed F-16 Fighting Falcon (F-16), and the advanced F-35 Lightning II (F-35). Each platform presents distinct advantages and limitations regarding operational performance, mission adaptability, cost-effectiveness, and long-term sustainability. To systematically assess these alternatives, the study employs various decision analysis frameworks, including Multi-Criteria Decision Analysis (MCDA), single dimensional value function …

Lecun-Pso Hybrid Initialization Of Neural Network Using Asymmetric Gait Features For Classification Of Parkinson’S Disease, Michael Joseph Carter

Theses and Dissertations

Parkinson's disease (PD) is a complex condition with a wide range of clinical symptoms. It is a progressive neurological disorder that has afflicted an estimated 1 million people in the US and 10 million worldwide. The diagnosis of PD is typically based on the presence of clinical features, with no specific diagnostic test or biomarker. The methods of assessment for PD are also used, in whole or in part, for similar symptom diseases such as Multiple Sclerosis, Essential Tremors, Multiple System Atrophy, Supranuclear Palsy, Dementia with Lewy bodies and Huntington’s disease. Many of the current clinical tests have low sensitivity …

Exploring The Impact Of Incorporating Artificial Intelligence Integrated Systems In The Workplace, Catherine Cruz Agosto Noda

Theses and Dissertations

This study focuses on assessing the impact of incorporating systems integrated with in the workplace by assessing the constructs of usability, cognitive load, and trust. The constructs are assessed by generation and experience level to determine which factors are relevant in a workplace setting. A workplace scenario was simulated by asking participants to complete tasks where they assumed the role of a warehouse manager assigned with assessing two scheduling systems – one with artificial intelligence and one without artificial intelligence. The participants were presented with three tasks of increasing difficulty for each prototype. Both quantitative and qualitative measures were used …

Warehouse Reconfiguration With Ats Lab, Ed Cantor, Dana Pazhouhesh, Mathew Oshinski, Samantha Sanchez

Senior Design Project For Engineers

The ATS Lab Warehouse Reconfiguration project is a collaborative effort between Kennesaw State University’s Department of Industrial and Systems Engineering and ATS Lab, located in Marietta, GA. The goal of this project is to redesign the current warehouse layout to enhance operational efficiency, reduce travel time, and implement sustainable inventory management practices, including 5S and Kanban. Aaron Roob, ATS Operations Manager, and Franklin Hungerford, Continuous Improvement Manager, led this initiative. Our team, “Sick Sigma’s,” is composed of Ed Cantor, our Project Manager, who is working as an intern at ATS during this process; Dana Pazhouhesh (Process Engineer); Matthew Oshinski (Quality …

Workstation Redesign, Mclean Dowell, Anna Seville, Luz Corral Parra, Farah Talib

Senior Design Project For Engineers

Tellerex is a leading ATM refurbishing and repair company operating from Atlanta, Georgia. Due to its rapid growth, the company is facing challenges pertaining to their parts repair and refurbishing lab. Tellerex aims to fulfill orders by 4:00 pm on the day they are placed, guaranteeing their clients same-day shipping. Orders often build up throughout the day, causing lab technicians to stress, rush through orders, and lose organization.

Tellerex has requested our help regarding one of their repair/refurbishment labs. Our goal is to redesign the lab workspace through human ergonomics and Lean Six-Sigma principles. The company wants us to create …

Optimizing Xo Throughput At Imerys, Derek Beasley, Brennan Chandler, Baris Erarslan, Cynthia Grogin

Senior Design Project For Engineers

This project is conducted in collaboration with Imerys to optimize the performance of the VSI (Vertical Shaft Impactor) system at their Plant 4 facility, focusing on improving the production of XO, a fine material used in products such as textured coatings, acid neutralization, and water filtration systems. The VSI operates continuously, producing several materials at the Marble Hill, Georgia location, including #1 Chip, #2 Chip, OZ, XO, Z, and 30–50. The main focus of this project is to increase the throughput of XO, as it requires both throughput improvement and product quality consistency to meet growing market demand. Imerys’ quality …

Optimal Network Maintenance And Restoration: Applications And Algorithms, Nayan Chakrabarty

Graduate Theses and Dissertations

In this dissertation, we consider three types of network optimization problems. In Chapter 1, we consider a network maintenance problem which focuses on time-based redeployment of multi-class nodes for reliable wireless sensor network coverage. Whereas previous research on time-based node redeployment assumes nodes are identical with respect to time to failure, we use multiple classes of sensor nodes to represent a scenario where nodes’ times to failure are dependent on positioning in the network. We propose a partial survival signature (PSS) approach for estimating area coverage reliability under a given time-based redeployment policy, where the PSS is estimated by Monte …

Barriers To Modernizing Aviation Maintenance Technician Education To Meet Emerging Industry Needs, Durwa Chavan

All Theses

Modernizing aviation maintenance education is essential to keep pace with emerging technologies, including electric propulsion systems and advanced avionics. As aircraft systems become more digitized and interconnected, there is a growing demand for qualified technicians who can conduct advanced diagnostics and maintenance. However, training programs have not kept pace with these technological shifts, creating a gap between workforce preparation and industry needs.

Using a qualitative research approach, this study conducted semi-structured interviews with industry professionals, educators, and regulatory personnel to identify gaps in existing training programs and Airman Certification Standards (ACS). This study addresses the disconnect between current aviation maintenance …

Detecting Non-Axisymmetric Instabilities In Fluid-Based Manufacturing Via Multi-View Tensor Analysis., Bidusi Khadka

Electronic Theses and Dissertations

Fluid-based manufacturing processes, such as inkjet printing and electrospinning, fabricate micro- and nano-scale structures with high precision, but are prone to complex fluid dynamics exhibiting axisymmetric and non-axisymmetric instabilities. Conventional monitoring often relies on single-camera inputs and symmetry assumptions, limiting the detection of three-dimensional anomalies like jet deflection. This study presents a novel multi-view streaming video-based anomaly detection framework to address this gap. The framework employs a modified Tensor Sequential Sampling (TSS) algorithm with edge-based sampling to capture geometric spatiotemporal features of each camera view using the videos obtained from an orthogonally positioned dual-camera setup. These features are fused with …

Full Factorial Design Of Carbon Content And Heating Temperature On Height Reduction In Bonnell Springs, Yurida Ekawati, Cendana Anggun Sasmitha, Mochamad Syamsul Ma’Arif

Journal of Mechanical Engineering Science and Technology (JMEST)

The durability of Bonnell springs, which are widely used in the manufacture of spring beds, is often compromised by height reduction during use, which negatively impacts product comfort and quality. This study aims to minimize spring height reduction by investigating the effects of heating temperature and carbon content in the spring steel. A full factorial experimental design was applied using two factors: heating temperature (250°C, 260°C, and 270°C) and carbon content (0.72%, 0.73%, and 0.74%). Nine treatment combinations were tested, with five replicates each, and the height reduction values were measured after 100 compression cycles. The data were analyzed using …

Exploring The Link Between Emotional States And Coding Task Quality: A Pilot Study, Aquib Reshad, Valentina Nino, Maria Valero, Adriane Randolph, Yang Shi

Faculty Articles

Emotions play a crucial role in shaping cognitive performance, yet their influence on programing remains understudied. This pilot study investigates the relationship between emotional states and coding task quality. Ten participants completed a programing task while their brain activity was recorded using electroencephalography (EEG), with frontal alpha asymmetry (FAI) applied as a neural marker of emotional valence. Emotional self-reports were collected using the Scale of Positive and Negative Experience (SPANE), and coding quality was evaluated through a structured rubric. Preliminary findings indicate a potential association between FAI and coding performance, whereas self-reported affect showed weaker or inconsistent patterns. Given the …

Diffog: Differentiable Policy Trajectory Optimization With Generalizability, Zhengtong Xu, Zichen Miao, Qiang Qiu, Zhe Zhang, Yu She

School of Industrial Engineering Faculty Publications

Imitation-learning-based visuomotor policies excel at manipulation tasks but often produce suboptimal action trajectories compared to model-based methods. Directly mapping camera data to actions via neural networks can result in jerky motions and difficulties in meeting critical constraints, compromising safety and robustness in real-world deployment. For tasks that require high robustness or strict adherence to constraints, ensuring trajectory quality is crucial. However, the lack of interpretability in neural networks makes it challenging to generate constraint-compliant actions in a controlled manner. This article introduces differentiable policy trajectory optimization with generalizability (DiffOG), a learning-based trajectory optimization framework designed to enhance visuomotor policies. By …

Exploring The Effectiveness Of Virtual Reality Learning Through Use Of Visual Eye-Tracking Analytics (Veta) And Biological Measurements, Mckinley Anne Sherman

Master's Theses

Virtual Reality (VR) offers an immersive and interactive platform for experiential learning. The purpose of this thesis was to evaluate the relationship between physiological responses and cognitive workload within a VR learning environment and to explore VR as an effective instructional tool. This research compared participant engagement, stress, and learning performance within a 6th-grade science module developed in VR by incorporating biometric data collected via Polar H10 heart rate monitor and Varjo Areo VR headset eye-tracking. Thirty-three participants completed a pre-lesson demographic survey, post-lesson survey, VR sickness questionnaire, and the NASA Task Load Index (NASA-TLX). While completing the lesson, the …

Intelligent Real-Time Flotation Froth Stability Monitoring Using Embedded Computer Vision: Lead (Pb) Processing Case Study, Ahmed Bendaouia, Taha Ismaili, Ismail Najib, Oussama Hasidi, Intissar Benzakour, Jianzhi Li, El Hassan Abdelwahed

Manufacturing & Industrial Engineering Faculty Publications

Froth stability in flotation refers to the ability of the froth layer to remain intact and avoid collapsing during the flotation process. A stable froth layer is crucial to maximizing mineral recovery and ensuring the efficient operation of flotation cells. Several factors influence the stability of the froth, including the depth of the froth, the crowding, the size of the bubbles, and the rate of movement of the froth. In this study, our main objective is to analyze and evaluate froth stability in real time, since it plays a critical role in process optimization for flotation-based mineral processing. We propose …

Use Of Polymer Fiber To Improve Mechanical Properties Of Hma Containing Recycled Asphalt Pavement (Rap), Ashraf Rahim, Shadi Saadeh, Hani Al Zaraiee

Mineta Transportation Institute

A great percentage of highways and roads in California are constructed with Hot Mix Asphalt (HMA), and, as California infrastructure ages, these highways and roads must be maintained and rehabilitated. Reclaimed Asphalt Pavement (RAP) is considered an excellent alternative to virgin (raw, unprocessed) materials because it reduces the use of virgin aggregate and binder. Also, the use of RAP decreases the amount of construction waste placed into landfills. This laboratory study investigated the effect of two different commercial polymer fibers on the mechanical properties of HMA with RAP. Three different HMA with RAP mixes were used in the study. One …

Process-Driven Manufacturability Constraints In Design For Wire Arc Additive Manufacturing, Monsuru Ramoni, Sampson Gholston, Albert E. Patterson

Manufacturing & Industrial Engineering Faculty Publications

Wire arc additive manufacturing (WAAM) has emerged as a useful option for large-scale metal additive manufacturing. It has gained widespread use in the aerospace industry and other applications that require large and complex custom parts. The process is a combination of a precise control system and a welding process, typically GTAW or MIG welding. It is a member of the directed energy deposition (DED) family of AM processes. Compared with many metal AM processes, it is relatively simple and cost-effective but almost always requires a significant amount of postprocessing before parts can be used. The AM-based nature of the process …

Tacscope: A Miniaturized Vision-Based Tactile Sensor For Surgical Applications, Md Rakibul Islam Prince, Sheeraz Athar, Pokuang Zhou, Yu She

School of Industrial Engineering Faculty Publications

The lack of tactile feedback in robot-assisted minimally invasive surgery (RMIS) limits surgeons’ ability to palpate tissues, a critical technique for locating abnormalities such as tumors. To address this challenge, we introduce TacScope, a novel, vision-based tactile sensor leveraging the magnification properties of a spherical-surface elastomer to provide tactile feedback for advanced clinical applications. TacScope features a robust, low-cost, and easyly fabricate design, enabling seamless integration into surgical robotic setups. It reconstructs high-resolution 3D geometry from variations in particle-density distribution across its elastomer surface, requiring only a single image for calibration. The curved elastomer membrane alters particle-density distribution under …

Multi-Material Printer Development, Jessica Hu, Phoebe Eplett

College of Engineering Summer Undergraduate Research Program

Surgeons require pre-surgical models to practice procedures and improve success rates. However, the current process of creating physical models for practice using 3D printing is limited to producing homogeneous mimics of the human body, while the human body is a heterogeneous structure composed of multiple materials with varying properties, including bones, muscles, and skin. Additive manufacturing methods cannot easily print multiple materials simultaneously, as current AM machines only print homogeneous material, unlike the human body. In this proposal, we aim to develop a multi-material additive manufacturing system, from software to hardware, to manufacture pre-surgical models. We will investigate multi-material AM …

Evaluating The Accuracy Of Gen Ai Detecting Misinformation, Alan Sebastian

College of Engineering Summer Undergraduate Research Program

This research project will investigate the ability of advanced Large Language Models (LLMs) to identify and assess misinformation across diverse forms of media, including text, images, and video. In an age where misleading content spreads rapidly across digital platforms, evaluating the reliability and integrity of AI systems tasked with fact-checking is critical. We will develop a comprehensive dataset composed of factual and misleading examples drawn from various well-known and reliable fact-checking organizations. Each item will be independently reviewed and transparently labeled to ensure reproducibility. We will then prompt a curated group of state-of-the-art LLMs—including GPT-4, Claude, Gemini, Perplexity, Grok, and …