Industrial Engineering Commons^™

'Transfer Effect Study Of A Virtual Borescope In Training Aircraft Maintenance Technicians', Melissa Dorlette Paul

All Theses

The Federal Aviation Administration (FAA) has acknowledged training as an important tactic to improve the trustworthiness of inspection. This study was conducted to test the transfer of the skills learned with a simulator into the real world. For this purpose, data from seventeen students in the AMT program of Greenville Technical College was analyzed. Objective data was taken to assess the group's performance on the simulator after each session of training. The comparison between two groups was made using objective data, collected while the subjects went through a test on a real engine and using the real borescope, and subjective …

Optimum Failure Truncated Testing Strategies, Erik Kostandyan

Dissertations

Accumulated fatigue damage on mechanical components due to random stress loads eventually causes failure. Therefore products with lower failure rates are more desirable. Testing mechanical components for their intended purpose under predetermined working conditions is a common practice used by industries to prevent failures. Fatigue tests are categorized as Time Truncated or Failure Truncated, known in the literature as Type I and Type II tests, respectively. In failure truncated tests, the mechanical components are tested until the desired number of results is obtained. The parameters of a typical failure truncated test include the capacity of the test facility, the actual …

Maximizing Throughput Using Dynamic Resource Allocation And Discrete Event Simulation, Gregory Gunn

All Theses

This research studies a serial two stage production system with two flexible servers which can be dynamically assigned to either station. This is modeled using discrete event simulation and more specifically the Arena software package by Rockwell. The goal is to determine dynamic allocation policies based upon the inventory level at each station to maximize the throughput of finished goods out of the system. This model adds to previous work by including actual switching time. The effect of the pre-emptive resume assumption is gauged, and the effectiveness of the OptQuest optimization package is also tested. Studies are conducted to determine …

Optimizing Green Sand Properties Of Fluidized Sand From Aeration And Developing New Green Sand Testing Technique, Ananda Mani Paudel

Dissertations

Aeration sand filling is a new molding technique in foundry. Using this technique, sand with smooth flow can be filled in any orientation and shape using low-pressure air. This is not possible by conventional gravity and high-pressure blow filling techniques. Aeration was introduced as an energy-efficient and environmentally- friendly sand molding technique. In addition, aeration has its niche on quality of molds it could produce. Friability, one of the crucial green properties for the quality mold was significantly low in aeration in comparison to the gravity and high-pressure blow filling. The fluidization action in aeration acted upon the sand clay …

Evaluation Method For Strategic Investments, Olabode Alabi

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Real Options Analysis (ROA) has become a complimentary tool for engineering economics. It has become popular due to the limitations of conventional engineering valuation methods; specifically, the assumptions of uncertainty. Industry is seeking to quantify the value of engineering investments with uncertainty. One problem with conventional tools are that they may assume that cash flows are certain, therefore minimizing the possibility of the uncertainty of future values. Real options analysis provides a solution to this problem, but has been used sparingly by practitioners. This paper seeks to provide a new model, referred to as the Beta Distribution Real Options Pricing …

Tracking Of Bone Mass And Density During Childhood And Adolescence, Heidi J. Kalkwarf, Vicente Gilsanz, Joan M. Lappe, Sharon Oberfield, John A. Shepherd, Thomas N. Hangartner, Xangke Huang, Margaret M. Frederick, Karen K. Winer, Babette S. Zemel

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Context: Whether a child with low bone mineral density (BMD) at one point in time will continue to have low BMD, despite continued growth and maturation, is important clinically. The stability of a characteristic during growth is referred to as “tracking.”

Objective: We examined the degree of tracking in bone mineral content (BMC) and BMD during childhood and adolescence and investigated whether tracking varied according to age, sexual maturation, and changes in growth status.

Design: We conducted a longitudinal study with measurements at baseline and annually for 3 yr.

Setting: The Bone Mineral Density in Childhood Study was conducted at …

Using Sports Coaching Techniques To Enhance Project Based Learning Instruction, Lizabeth Schlemer, Faith Mimnaugh

Industrial and Manufacturing Engineering

As instructors attempt to apply project based learning as a preferred pedagogy for many aspects of engineering education, countless questions are raised. For instance, how do instructors assess individual performance in a team based environment? How do instructors prepare students for the culminating presentation or report? How do instructors develop the students individually? After reviewing literature on both project based learning and exceptional coaching, we have found that much can be learned from John Wooden, Phil Jackson and other coaches. This paper will organize some of the best practices in sports coaching and draw parallels that will enhance student learning …

Gerber Project For Lockheed Martin, Andrew Callahan, Sean Lawyer

Industrial Technology and Packaging

Lockheed Martin, the world’s premier aerial combat vehicle manufacturer was pressed to find an eco-friendly way to package their impregnated epoxy. In the current system, the epoxy would be cut on the Gerber table to a pre-determined length and then sandwiched inside of two corrugated fiberboard sheets for storage inside of a freezer. The current process was not only labor intensive, but the corrugated fiberboard had to be disregarded after one use. In conjunction with the Cal Poly San Luis Obispo Packaging program and Melmat Incorporated, we were able to find a corrugated plastic substrate to replace the currently non-reusable …

Height Adjustment In Assessing Dual Energy X-Ray Absorptiometry Measurements Of Bone Mass And Density In Children, Babette S. Zemel, Mary B. Leonard, Andrea Kelly, Joan M. Lappe, Vicente Gilsanz, Sharon Oberfield, Soroosh Mahboubi, John A. Shepherd, Thomas N. Hangartner, Margaret M. Frederick, Karen K. Winer, Heidi J. Kalkwarf

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Context: In children, bone mineral content (BMC) and bone mineral density (BMD) measurements by dual-energy x-ray absorptiometry (DXA) are affected by height status. No consensus exists on how to adjust BMC or BMD (BMC/BMD) measurements for short or tall stature.

Objective: The aim of this study was to compare various methods to adjust BMC/BMD for height in healthy children.

Design: Data from the Bone Mineral Density in Childhood Study (BMDCS) were used to develop adjustment methods that were validated using an independent cross-sectional sample of healthy children from the Reference Data Project (RDP).

Setting: We conducted the study in five …

Axle Assembly Takt Time Change, Punit Shivji

Industrial and Manufacturing Engineering

The Toyota managed New United Motor Manufacturing Inc. automotive plant is currently going through difficult economic times. To prepare for future production demands, the plant will need to decrease production output and maintain a lower volume of vehicles produced with a high level of quality and efficiency. This project will take on the reorganization of the rear axle assembly lines and the departments that are involved to ensure a cost effective, efficient, and safe approach in manufacturing Toyota's Tacomas. Toyota recommends the Toyota production system as well as any knowledge and experience obtained from previous jobs and coursework to be …

Analysis Of An Economic Order Quantity And Reorder Point Inventory Control Model For Company Xyz, Jose L. Gonzalez, Daniel Gonzalez

Industrial and Manufacturing Engineering

As a result to today’s uncertain economy, companies are searching for alternative ways to stay competitive. In which, Company XYZ has been faced with an ineffective forecasting method that has lead to multiple product stock outs. The issue faced has caused sales loss as well as profit loss, which companies can not afford to lose if they want to stay competitive. This project goes through the process of analyzing the company’s current forecasting model and recommending an inventory control model to help them solve their current issue. As a result, an Economic Order Quantity (EOQ) and a Reorder Point was …

Facility And Database Design For The Research Development Center, Nicholas J. Mehas

Industrial and Manufacturing Engineering

The purpose of this project is to create a new facility and database design to replace the current Research Development Center located on the campus of California Polytechnic State University San Luis Obispo and the database in use at the facility. Currently the Research Development Center is a condemned building and the database lacks up-to-date technology. The project will develop new designs for both, based on concurrent engineering. The outcome of the project will be a new design for a new building that increases capacity and capability; a new database design that integrates newer technologies and methods for tracking tools.

E-Waste Solutions For Cal Poly And The Central Coast, Andrea Schmidt

Industrial and Manufacturing Engineering

Executive Summary The focus of this paper is to explore the feasibility of an e-waste processing lab on the Cal Poly campus which can operate as an ongoing service to the community while maintaining an academic focus on the issues of end-of-life electronics. The result is a 30’ by 60’ lab on campus that includes 40 work stations, and 3,848 square feet of shelving. The lab can be entirely run by students with 36 hours per week of inspection and pre-production inventory activities and 6 hours of de-manufacturing activities, processing 264 e-waste units per month. Cal Poly students will train …

Resource Assignment In Short Life Technology Intensive (Slti) New Product Development (Npd), Randy A. Reagan

Dissertations

Enterprises managing multiple concurrent New Product Development (NPD) projects face significant challenges assigning staff to projects in order to achieve launch schedules that maximize financial returns. The challenge is increased with the class of Short Life Technology Intensive (SLTI) products characterized by technical complexity, short development cycles and short revenue life cycles. Technical complexity drives the need to assign staffing resources of various technical disciplines and skill levels. SLTI products are rapidly developed and launched into stationary market windows where the revenue life cycle is short and decreasing with any time-to-market delay. The SLTI-NPD project management decision is to assign …

End-Of-Life Analysis Of Nanotechnology Products, Sun Olapiriyakul

Dissertations

Previous research has shown that thermodynamic properties including melting point and specific heat capacity of nanomaterials may be higher than that of their corresponding bulk materials. The melting point elevation and specific heat capacity enhancement of nanomaterials may result in increased energy consumption and waste gases emission at the end-of-life (EOL) stage where the products containing nanomaterials are recycled by high temperature metal recovery (HTMR) process.

In this dissertation, the effect of physical characteristics of nanomaterials, referred to as physicochemical parameters, on their melting temperature and specific heat capacity was investigated. In addition, physical, chemical, and thermodynamic properties of nanomaterials …

A Review Of Programmable Logic Controllers In Control Systems Education, Michael R. Foster, Chad Hammerquist, Robert Melendy

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

A Programmable Logic Controller (PLC) is a standard industrial control device that provides a simple, yet robust, method of controlling manufacturing and dynamic processes. As a result of their low cost, adaptability, and reliability, PLCs are by far the most common control mechanism used by manufacturing businesses of all sizes for environment control, food processing, motion control, and automated test equipment. Yet even though PLCs are heavily used by industry, their use in teaching control theory concepts is uncommon for mechanical engineering programs. Traditional control systems engineering courses focus on the theory and mathematics of continuous-based control systems and rarely …

Decision Analysis Tool For Appropriate Water Treatment Technologies In Improverished Villages, Conner David Johnston

Industrial and Manufacturing Engineering

No abstract provided.

Funeral Services Marketing Interface To Enhance Customer Service And Overall Productivity, Alyssa R. Habing

Industrial and Manufacturing Engineering

Customer satisfaction is the ultimate goal of any business regardless of the industry it resides in; it’s the sole driver of a company’s productivity levels and overall success within the market. Although numb to most market fluctuations, the funeral industry needs to reinvent their business strategies continuously in order to increase their market share. It’s especially important for smaller funeral homes across the world to take this idea to another level in order to stay competitive with the larger, corporate establishments. In the past twenty years, the industry has grown exponentially due to more interest and popularity. The increase in …

Energy Audit And Optimization For "Arches Etc.", James Ross Dixon

Industrial and Manufacturing Engineering

Arches etc. is a San Diego business, which specializes in the manufacture, distribution, and installation of custom designed doors, windows, mouldings, and hardware. Due to the recent economic downturn, which has hindered the construction industry, Arches etc. believed that an analysis and optimization of their energy usage would provide additional assistance towards their goal to lower overhead and maintain current operations.

To begin this task, a comprehensive energy audit was conducted to establish an initial state from which to base improvements. Arches etc.’s current monthly utility bill averages $996, which solidifies the accuracy of this project’s performed energy audit, estimating …

Recycling Made Easy: An Ergonomic Approach To Home Recycling And Trash Containers, Landon P. Boisclair

Industrial and Manufacturing Engineering

The purpose of this project is to create an ergonomically sound recycling/trash container, with the ultimate hope of making the recycling process easier and more intuitive, thereby increasing recycling rates. Currently, while there are many recycling/trash containers available for purchase, there is no product that has a design without glaring ergonomic flaws. An ergonomic design and product prototype was created as a part of this project, and was subsequently tested against a conventional prototype model. The data collected from the experiments conducted suggests that the new ergonomic model makes the waste disposal process and the container transportation process easier, while …