Industrial Engineering Commons^™

Processing Cost Analysis For Great South Metals, Evan Briggs, Madisen Laskos, Jared Perrin

Senior Design Project For Engineers

Great south Metals (GSM), a steel processing company based in Acworth, GA, has partnered with the Kennesaw State University (KSU) Industrial and System Engineering (ISYE) department to optimize its costing model. Currently, GSM uses a flat pricing structure for GSM-owned materials and estimates costs for toll processing. However, this approach has led to inaccuracies in pricing and challenges in tracking profitability. GSM seeks to transition to a more systematic and data-driven costing model that will improve both internal and external quoting while ensuring competitiveness in the market.

To address these challenges, the project focused on developing separate costing matrices for …

A Novel Interpretation Of Average Run Length For Assessing The Performance Of Control Charts, Gonçalo Sousa

Masters Theses

The Average Run Length (ARL) is a performance measure of Control Charts widely used within Statistical Process Control. In this study we propose a new approach for the computation of the ARL that is based on a novel interpretation of out-of-control signals produced by a Control Chart. Specifically, out-of-control signals used to calculate traditional ARLs may correspond to Type I errors and may not reflect a Control Chart’s true performance. To compensate for this issue, for Shewhart and EWMA charts, constraints are applied to the calculation of ARLs so that only out-of-control signals that occur when the corresponding statistic is …

Learning To Accelerate Globally Optimal Solutions: Applications In The Ac Optimal Power Flow Problem, Muhammet Fatih Cengil

Graduate Theses and Dissertations

The Alternating Current Optimal Power Flow (AC-OPF) problem is a fundamental optimization challenge critical to ensuring the economical and reliable operation of power grids. While fast heuristic methods provide upper-bound solutions, assessing their quality requires lower bounds obtained from relaxations of the AC-OPF problem. This dissertation focuses on finding globally optimal solutions to the AC-OPF problem by enhancing the effectiveness and efficiency of Quadratic Convex (QC) relaxations. Leveraging machine learning techniques, we aim to achieve tighter relaxations faster and improve computational performance, enabling practical scalability for real-time applications.

In Chapter 2, we propose a machine learning-based method to accelerate the …

Accessibility And Usability Of Medical Devices For Users With Disabilities: Insights From A Bibliometric And Thematic Analysis, Karen Daniela Gonzalez Silva

Open Access Theses & Dissertations

No abstract provided.

Interaction-Sensitive Tree-Based Statistical Models, Xiaotong Sun

Graduate Theses and Dissertations

This dissertation introduces a tree-based framework to improve the interpretability and modeling of interaction effects among variables, essential in fields like biostatistics, healthcare, science and engineering. Traditional regression methods often fail to clearly capture complex interactions, while tree-based approaches, despite their interpretability, face performance limitations and overfitting concerns. Our proposed interaction-sensitive tree-based method, designed for seamless integration, combines various statistical techniques tailored to different data types, leveraging ensemble learning methods to enhance accuracy and mitigate overfitting. We present methods for regression, survival analysis, and classification, validated with case studies and benchmarked against traditional models using metrics like BIC and R-squared. …

Effect Of Workload And Trust On Automation Levels In Human-Robot Collaboration, Abhiram Maddula

LSU Master's Theses

Automation is becoming increasingly common in manufacturing and assembly plants. The future lies in hybrid workspaces where the strengths of humans and robots complement each other, with robots excelling in precision, speed, and strength, and humans excelling in creativity, emotional intelligence, and complex decision-making. Collaborative robots can foster a more efficient and productive work environment by bridging the gap between human and machine capabilities. This study examines how semi-automated and automated modes impact human-robot collaboration, focusing on mental workload, trust, and task performance.

In this experiment, 58 participants performed a primary task alongside a collaborative robot assembling a miniature lamppost …

Evaluating Laser Tracking For The Improvement Of Quality Control Methods Of Precast Concrete, Blake A. Barbay

LSU Master's Theses

Current quality control (QC) methods of precast concrete are outdated and present challenges of human error and lengthy inspections. Current research into modernizing QC practices revolves around the implementation of laser scanners, with less focus on the possibility of using laser trackers. The aim of this study is to evaluate the implementation of laser trackers into the QC process of precast concrete by comparing time, accuracy, and cost to the traditional method of using a tape measure. The time studies and accuracy tests were performed in the pre- and post-pour of the precast concrete process at a precast concrete plant …

Joining Wood Plastic Composites Using A New Self-Reacting Friction Stir Toolset – A Comparative Study, Mohamed Moustafa Elmeligy Mr, Ahmed Elkassas, Ammar H. Elsheikh

Journal of Engineering Research

Wood-plastic composite (WPC) is an environmentally friendly material that promotes the recycling of wood and plastic waste. However, there is a notable lack of research on methods for joining these materials. This study introduces an innovative approach using a uniquely designed self-reacting friction stir toolset specifically for WPC joining. The performance of this new toolset is evaluated against prior research that employed a hot-shoe friction stir welding toolset on a WPC with a different composition. The study focuses on key parameters such as revolutions per welding line (RPWL), rotational speed, and welding speed, emphasizing their critical impact on the quality …

Gaze Tracking Embedded Collaborative Robots For Automated Metrology And Reverse Engineering, Sachithra H. Karunathilake, Md Shahriar Forhad, Zhaohui Geng

Manufacturing & Industrial Engineering Faculty Publications

Conventional geometric metrology, or three-dimensional (3D) scanning, and reverse engineering heavily rely on the experience of the operators. With an increasing need for automation, robot arms have been adopted for this task. However, due to the large variety of parts and designs, automated path planning could provide a scanning solution that may overlook the critical area, which could potentially deteriorate the scan results. This article explores the integration of collaborative robotics (cobots) with eye-tracking technology to improve the autonomous 3D scanning process. The primary objective of this study is to enhance the accuracy and efficiency of cobots in 3D scanning, …

Data-Driven Roughness Estimation Of Additively Manufactured Samples Using Build Angles, Jose Galarza, Jose Barron Jr., Farid Ahmed, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

Achieving control of Laser Powder Bed Fusion (L-PBF) over the quality of the print is the main motivation for finding an optimum set of parameters in the process. Surface roughness is one of the characteristics of the print that impacts the performance of the desired functionality. This research focus is to relate the build angle with the surface roughness on the L-PBF printed specimens and utilize machine learning methods for roughness estimation of geometric features with varying build angles. The EOS M290 L-PBF printer was used to print Inconel-718 coupons using standard process parameters while varying build angles from 20 …

Enhancing Resilience In Complex Energy Systems Through Real-Time Anomaly Detection: A Systematic Literature Review, Ali Aghazadeh Ardebili, Oussama Hasidi, Ahmed Bendaouia, Adem Khalil, Sabri Khalil, Dalila Luceri, El Hassan Abdelwahed, Sara Qassimi, Antonio Ficarella

Manufacturing & Industrial Engineering Faculty Publications

As real-time data sources expand, the need for detecting anomalies in streaming data becomes increasingly critical for cutting edge data-driven applications. Real-time anomaly detection faces various challenges, requiring automated systems that adapt continuously to evolving data patterns due to the impracticality of human intervention. This study focuses on energy systems (ES), critical infrastructures vulnerable to disruptions from natural disasters, cyber attacks, equipment failures, or human errors, leading to power outages, financial losses, and risks to other sectors. Early anomaly detection ensures energy supply continuity, minimizing disruption impacts, an enhancing system resilience against cyber threats. A systematic literature review (SLR) is …

Prediction Of Tool Wear And Surface Finish Using Anfis Modelling During Turning Of Carbon Fiber Reinforced Plastic (Cfrp) Composites, Anil K. Srivastava, Md. Mofakkirul Islam

Manufacturing & Industrial Engineering Faculty Publications

Carbon fiber-reinforced plastics (CFRP) are widely used in various industries due to their high strength to weight ratio, corrosion resistance, durability, and excellent thermo-mechanical properties. The machining of CFRP composites has always been a challenge for the manufacturers. In this study, CNC turning operation with coated carbide tool is used to machine a specific CFRP and the relationship between the cutting parameters (Speed, Feed, Depth of Cut) and response parameters (Vibration, Surface Finish, Cutting Force and Tool Wear) are investigated. An adaptive-network-based fuzzy inference system (ANFIS) model with two multi-input–single-output (MISO) system has been developed to predict the tool wear …

Exploring Human Responses In Conversations With Ai Entities, Phillip Semenov, Miguel Coronado

College of Engineering Summer Undergraduate Research Program

This study argues that while AI systems have become increasingly advanced, they still evoke distinct emotional responses compared to human interactions, potentially limiting their effectiveness in emotionally-driven environments. We used the Emotiv Insight brain-computer interface to monitor participants' emotional responses during controlled interactions with both AI systems and other humans. Key emotional metrics, such as arousal, focus, and stress, were recorded in real time, providing a detailed picture of the emotional dynamics at play in each type of interaction. Participants exhibited higher levels of excitement, stress, and focus during interactions with humans compared to AI systems, while other emotions like …

An Agent-Based Approach For Designing A Sustainable Supplier Selection In Stochastic Environment: A Simulation Study, Sheida Etemadidavan

Engineering Management & Systems Engineering Theses & Dissertations

In the 21st century, businesses are constantly striving for competitive advancement and increasing their economic performance in the rapidly changing market. Collaboration with other businesses and partnerships with them are becoming more common. As such, businesses are starting to invest in finding the right partners to stay competitive in an ever-changing business landscape. Suppliers play a crucial role in businesses' decision-making as they provide the materials, goods, and services necessary for a company to operate and succeed. Therefore, their selection, management, and relationship must be carefully considered to ensure optimal performance and profitability. A sustainable framework in a business's relationship …

An Interaction Between Mental Integration And Levels Of Automation: An Analytic Approach Applying Systems Factorial Technology, Shelby Kate Scarbrough Long

Psychology Theses & Dissertations

Automation has become nearly ubiquitous in modern society, supporting human performance in personal and professional tasks. Recent works have begun to focus on human-automation performance in speeded perceptual-cognitive tasks using workload capacity analysis, a novel mathematical analysis to measure efficiency of a human-automation team. The present dissertation examined how level of automation and demand for mental integration of information influence human-automation efficiency. Participants performed a multi-element probabilistic decision task with or without the assistance of an automated aid where level of automation and task demand were manipulated. Experiment 1 employed a mixed design with Automation (present vs. absent) and Task …

Fatigue-Resistant Mechanoresponsive Color-Changing Hydrogels For Vision-Based Tactile Robots, Jiabin Liu, Wei Li, Yu She, Sean Blanchard, Shaoting Lin

School of Industrial Engineering Faculty Publications

Mechanoresponsive color-changing materials that can reversibly and resiliently change color in response to mechanical deformation are highly desirable for diverse modern technologies in optics, sensors, and robots; however, such materials are rarely achieved. Here, a fatigue-resistant mechanoresponsive color-changing hydrogel (FMCH) is reported that exhibits reversible, resilient, and predictable color changes under mechanical stress. At its undeformed state, the FMCH remains dark under a circular polariscope; upon uniaxial stretching of up to six times its initial length, it gradually shifts its color from black, to gray, yellow, and purple. Unlike traditional mechanoresponsive color-changing materials, FMCH maintains its performance across various strain …

A Data-Driven Framework For Analyzing And Predicting Social Media Engagement During Rumor Propagation, Joseph E. Faza

Master's Theses

The spread of rumors on social media has become a significant concern, as platforms like X (formerly known as Twitter) enable rapid dissemination of unverified information. These rumors can shape public perception and behavior, making it crucial to understand the dynamics of their spread. The main objective of this study is to explore how users interact with rumor-related tweets and identify key factors that predict tweet engagement. By analyzing tweets from seven different rumor events, this research aims to uncover patterns in user engagement and provide insights into the spread of misinformation. The study utilized a dataset of tweets from …

Order-Picking Strategies And Efficiency Models For The Fulfillment Of Multi-Line E-Commerce Grocery Orders, Zijia Wang

Dissertations

The fulfillment process for Buy Online Pickup from Store grocery orders (BOPS-Grocery) is particularly challenging, given the large item count per order and the low-profit margins. This research investigates the BOPS-Grocery model and pursues the following objectives: (i) Defining and specifying the BOPS-Grocery fulfillment process. Differentiating the process from classical warehouse order picking., identifying performance objectives, and characterizing design options and facility layout. (ii) Modelling and developing order picking algorithms specific to the straight aisle section. Formulated as an order hatching problem with picker movement minimization. No order splitting, and (iii) modeling and developing order picking algorithms specific to the …

Creating A Wholistic Manufacturing Score To Highlight The Effects Of Hidden Inefficiencies In Automated Manufacturing Caused By Soft Dedication And Preventative Maintenance Failures, Oded Tal

LSU Doctoral Dissertations

The semiconductor industry is one of the most advanced manufacturing sectors, operating at an unparalleled scale and complexity. A new manufacturing facility costs between $500 million and $15 billion, and the industry's investment in automation is unmatched. However, the intricate and cyclical nature of semiconductor manufacturing creates very complex manufacturing facilities where the boundaries between planning and real-time operations often blur.

For the industry to keep improving, there is a need to create a new method that allows comparison among different manufacturing environments to uncover hidden losses that may be obscured by automation.

To better understand these hidden losses, the …

Assessment Of The Factors Affecting The National Ict Broadband Backbone (Nictbb) Systems Restoration Time, Victoria Mahabi

Tanzania Journal of Engineering and Technology (TJET)

This study investigates the factors affecting the prolonged system restoration time when national ICT broadband backbone (NICTBB) services are affected by breakdown incidents. NICTBB is the government-owned backbone infrastructure constructed nationally by the Republic of Tanzania to increase the usage of ICT for equitable and sustainable socio-economic development and accelerate poverty reduction. This study utilised a mixture of exploratory and descriptive study approaches. The sample size determination was executed using purposing and simple random sampling, thus involving 289 respondents. The data reliability test was undertaken. It was followed by factor analysis, analysis of variances (ANOVA), linear regression analysis, and confirmed …