Industrial Engineering Commons^™

Size Effects In Human Visual Inspection For Micro/Meso Scale Parts, Sri Harsha Kavuri

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Visual inspection has been a major method of quality control in conventional manufacturing processes for the last fifty years. Utilizing trained human inspectors to perform this visual inspection has been the most effective means of maintaining quality control. Extensive research has been performed to understand the factors that influence the human inspection process.

In the recent years, there has been a significant emphasis on manufacturing at the smaller end of the size-spectrum such as Micro and Meso scale manufacturing. Quality control at becomes a challenging task due to the extremely small sizes. Several automated visual inspection techniques have been proposed …

Preliminary Investigation Into The Cause Of Pinhole Porosity In Aluminum Metal Castings From Serpentine Impurities In Olivine Sand, Brodie J. Biersner

Dissertations and Theses @ UNI

The problem addressed in this study is how contaminates in the foundry molding aggregate olivine, affect aluminum castings during the casting process. This research will concentrate on hydrated contaminates, specifically the mineral serpentine. The purpose of this research is to better understand how hydrated minerals contribute to the generation of pinhole porosity defects during the casting process. Understanding how impurities in foundry aggregates affect the casting process would aid in the reduction of scrap caused by core and molding sands, ultimately providing savings to the casting manufacturer.

A foundry grade olivine was compared to a new source of olivine to …

Assessment Of Quality Stability Of Composite Flours Produced By Dar Es Salaam Smes, Leonard Rweyemamu

Tanzania Journal of Engineering and Technology (TJET)

A study was conducted to assess quality stability of cereal flours processed by food processing SMEs in Dar es Salaam. This product is obtained by mixing various cereal grains and is considered as of higher nutritional values in Tanzania. The shelf-life was predicted by determining water activity (aw) and moisture content (MC) levels and plotting the water sorption isotherms (MSI). Ninety per cent of investigated samples (N=78) were found packaged in the materials of various quality conditions. It was found that the packaging materials mostly used is plastic films (63%), paper packets/bags (26%), hard papers (3%), plastic jars (1%) and …

Properties Of Boards Made From Rice Husk And Portland Cement As Binders And Reinforced With Sisal Fibres, Alex Mrema

Tanzania Journal of Engineering and Technology (TJET)

A research study demonstrated that rice husks can be used to manufacture boards which can be used in low cost housing if bound by Portland limestone cement (CEM II/A-L/ 32.5R) and reinforced with sisal fibers to cater for their brittle behavior and that such boards can provide a substitute for wood panels. Boards made of rice husks and cement in the ratios of 1/3.3, 1/ 3.6 and 1/4 and with sisal fiber reinforcement contents of 0%, 0.4%, 0.5% and 0.8% were prepared and tested for their physical and mechanical properties. The results were compared with standard requirements for boards made …

An Investigation Of The Factors Contributing To Measurement Uncertaintly Using A Coordinate Measurement Machine, Jayson S. Minix

Morehead State Theses and Dissertations

A thesis presented to the faculty of the College of Science and Technology at Morehead State University in partial fulfillment of the requirements for the Degree of Master of Science in Engineering & Technology Management by Jayson S. Minix on December 3, 2014.

Process Improvements Of Cilantro Harvesting With Ergonomic Considerations, Eric Penningroth, Branden Shimamoto

Industrial and Manufacturing Engineering

The problems presented by Talley Farms to the team were a lower than desired cilantro harvesting capacity and work health pertaining to lower back problems. The project objectives were to address and improve upon both of these objectives. To increase harvesting capacity, a simulation model was created using standard times from time studies. The simulation model helped to compare the different harvesting methods as well as the effect of the utilization of the on-site manager. The throughputs between each of the models were analyzed. To address ergonomic concerns, a work sampling study was conducted and it was determined that kneeling …

Bikeshare Business Model For Cal Poly- San Luis Obispo, Justin Benson, Andrew Neil Gatchalian

Industrial and Manufacturing Engineering

With the increasing admittance of students into colleges and universities across the nation, the need for alternate modes of transportation is becoming more pressing. College and university campuses, as well as small cities, in which there is a college or university, are being overloaded with student cars. In San Luis Obispo specifically, parking on campus as well as downtown can be extremely difficult to find. Traffic is also getting progressively worse, especially at the hour when class begins/ends and student arrive to or leave campus. Financial reasons are yet another deterrent for students at Cal Poly. Parking permits, gas, and …

Effects Of Patient Factors On Implantation Rates In In Vitro Fertilization, Heidi Richardson, Sofia Soto

Industrial and Manufacturing Engineering

The purpose of this report is to evaluate the effects of patient factors and embryo quality on the implantation rate in In Vitro Fertilization (IVF). For this report, statistical methods are used to test the significance of several patient and embryo characteristics on embryo implantation rate. This project is an analysis of data collected from over 36,000 patients.

The analysis concluded several findings. There was enough statistical evidence to conclude that age was significant in regards to implantation rate and FSH levels. As the patient ages, the amount of FSH levels found in their blood increases. A patient with high …

Redesign Of Talley Farm's "Fresh Harvest" Produce Program, Nicole Bordwell, John Rivera, Jared Toboni

Industrial and Manufacturing Engineering

Fresh Harvest, a Central Coast Community Supported Agriculture (CSA) program run by Talley Farms located in Arroyo Grande, CA, has a rapidly growing customer base. They harvest, package, and deliver boxes of fresh quality produce to almost 3000 subscribers. However, Talley Farms’ space for production and processing is limited and at times required for other aspects of business. This results in a problem where Talley Farms current processing system of produce for the Fresh Harvest program is not suitable for the forecasted growing demand. This report addresses the need to prepare for continued significant growth to the demand for Fresh …

Analysis And Improvement Of The Security Building At Pg&E Diablo Canyon Nuclear Power Plant, Alyssa Carter, Natalie Christa, Phuong Anh Pham Dinh

Industrial and Manufacturing Engineering

A new Security building was recently designed and built at the Pacific Gas and Electric (PG&E) Diablo Canyon Power Plant (DCPP).This building’s staff and equipment are responsible for performing routine inspections on all personnel entering the facility in order to prevent security-related incidents from occurring at the nuclear power plant. Similar to airport security procedures, the DCPP security building routine inspections include the use of x-ray machines, metal detectors, and explosive detectors.

The Power Plant periodically experiences pre-planned, preventive maintenance outages, that last 4-6 weeks. During an outage, a power plant reactor is shut down for maintenance, repair, and re-fueling. …

Strategic Planning Tool Development Using Portfolio Decision Analysis, Luis B. Vargas Rojas

Graduate Theses and Dissertations

A portfolio decision analysis strategic planning tool was developed for the Facilities Management Office at the University of Arkansas. The tool provides information to support budget allocation decisions based on their Strategic Planning Project List, project attributes (e.g, seat utilization, scheduling preferences, and sustainability rank), and budget constraints. The projects are evaluated using multiobjective decision analysis. We introduce dynamic value functions, which vary the range of the value measures based on the planning horizon, to evaluate the projects). We determine facilities portfolios based on the project values and constraints using Linear Programming. In addition, insightful reports are generated, which provide …

Semi-Automated Glass Mat Splice Operation For Asphalt Shingle Line, Justin Bracci, Harry Zhao, Chad Linafelter

Mechanical Engineering

The following report details the senior project sponsored by GAF Materials Corporation, Shafter, CA in regards to semi-automating a glass-mat splicing table for asphalt roofing shingle production. Herein includes details, research, design, and analysis regarding the semi-automation of the gluing processes for the splicing table. A working prototype was manufactured and tested for the future implementation onto GAF’s production line or further senior project involvement.

Design Of A Mobile Web-Based Dashboard To Improve Work Practices Of Crna Board Runners, Mahesh Sreedharan

All Theses

Traditional artifacts such as whiteboards serve as key tools in helping healthcare professionals keep track of frequently changing information and managing their work schedule. The simplicity of these tools has made them easy to adopt into the work culture and since these artifacts are not usually electronic, they need no external technical support or maintenance. However, these artifacts present unique challenges to their users, the primary one being lack of mobility offered. The whiteboards are usually stationary and the users will have to assemble near them to update or gather information. In a hospital, this adds significant overhead to the …

Characterizing Navigational Tools In A Virtual Search Task, Austin Riggs

All Theses

The goal of this thesis is to characterize and empirically compare navigational tools in the context of a virtual inspection task. The framework considers both directional-cue navigational tools (e.g., GPS navigation arrows) and trail navigational tools (e.g.,footprints) in comparison to a control condition. Characterizing the tools allows for documented relationships between specific navigational tool-performance combinations. It is intended that by characterizing and comparing the tools a more advantageous use of navigational tools will emerge to increase the benefit provided to both the users and implementers of virtual environments. The focus of the metrics in the paper were distance traveled, speed …

Life Cycle Assessment Projection Of Photovoltaic Cells: A Case Study On Energy Demand Of Quantum Wire Based Photovoltaic Technology Research, Shilpi Mukherjee

Graduate Theses and Dissertations

With increasing clean-energy demand, photovoltaic (PV) technologies have gained attention as potential long-term alternative to fossil fuel energy. However, PV research and manufacture still utilize fossil fuel-powered grid electricity. With continuous enhancement of solar conversion efficiency, it is imperative to assess whether overall life cycle efficiency is also being enhanced. Many new-material PV technologies are still in their research phase, and life cycle analyses of these technologies have not yet been performed. For best results, grid dependency must be minimized for PV research, and this can be accomplished by an analytical instrument called Life Cycle Assessment (LCA).

LCA is the …

A Strategic Approach To Effectively Manage Supplier Quality Within The Construction Industry, Rufaidah Almaian

Graduate Theses and Dissertations

The aim of the research is to determine the best practices for supplier quality management (SQM) in the construction industry that ensure that the supplied materials and equipment for construction projects are within the quality requirements. The research is based on three main objectives. The first objective is to describe and assess the process of assuring supplier quality inside and outside the construction industry. The second objective is to develop a framework for the supplier quality process based on the collection of SQM practices from multiple data sources. The third objective is to assess the SQM practices within the developed …

Security Analysis On Network Systems Based On Some Stochastic Models, Xiaohu Li

LSU New Orleans Theses and Dissertations

Due to great effort from mathematicians, physicists and computer scientists, network science has attained rapid development during the past decades. However, because of the complexity, most researches in this area are conducted only based upon experiments and simulations, it is critical to do research based on theoretical results so as to gain more insight on how the structure of a network affects the security. This dissertation introduces some stochastic and statistical models on certain networks and uses a k-out-of-n tolerant structure to characterize both logically and physically the behavior of nodes. Based upon these models, we draw several illuminating results …

Methane Production By A Packed-Bed Anaerobic Digester Fed Dairy Barn Flush Water, Sean Richard Thomson

Master's Theses

Packed-bed digesters are an alternative to covered lagoon digesters for methane production and anaerobic treatment of dilute wastewaters such as dairy barn flush water. The physical media of packed-beds retain biofilms, often allowing increased treatment rates. Previous studies have evaluated several types of media for digestion of dilute wastewaters, but cost and media fouling have setback commercial development. A major operational cost has been effluent recirculation pumping.

In the present effort, a novel approach to anaerobic digestion of flush dairy water was developed at pilot-scale: broken walnut shells were used as a low-cost packed-bed medium and effluent recirculation was replaced …

Reliable Design And Operations Of Infrastructure Systems, Yu An

USF Tampa Graduate Theses and Dissertations

The reliability issue of the infrastructure systems has become one of the major concerns of the system operators. This dissertation is a collection of four published and working papers that address the specific reliable design and operations problems from three different application settings: transportation/telecommunications network, distribution network, and power plant. In these four projects, key random factors like site disruption and uncertain demand are explicitly considered and proper research tools including stochastic programming, robust optimization, and variants of robust optimization are applied to formulate the problems based on which the important and challenging modelling elements (nonlinear congestion, disruption caused demand …

Comparison Of Individual And Moving Range Chart Combinations To Individual Charts In Terms Of Arl After Designing For A Common “All Ok” Arl, Dewi Rahardja

Journal of Modern Applied Statistical Methods

In some process monitoring situations, consecutive measurements are spaced widely apart in time, making monitoring process aim and spread difficult. This study uses three cases to compare the effectiveness of two such monitoring schemes, i.e., the X chart alone (X-only chart) and the Individuals and Moving Range Chart Combination (X/MR chars), in terms of Average Run Length (ARL) after designing for a common “all OK” (in-control) ARL. The study finds that X chart alone is sufficient (and hence, recommended) in detecting changes in all the 3 cases: changes in the process mean, changes in the process standard deviation, and changes …