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Inclusion Reactivity: Morphology And Composition Changes Of Spinel (Mgal2o4) In Steel, Neslihan Dogan, Raymond Longbottom, Mark Henry Reid, Michael W. Chapman, Paton Wilson, Les Moore, Brian Monaghan Sep 2014

Inclusion Reactivity: Morphology And Composition Changes Of Spinel (Mgal2o4) In Steel, Neslihan Dogan, Raymond Longbottom, Mark Henry Reid, Michael W. Chapman, Paton Wilson, Les Moore, Brian Monaghan

Brian Monaghan

Due to an ever increasing demand for cleaner, high quality steels, there is an increasing push for steelmakers to lower the non-metallic inclusion contents of the steel they produce. Understanding inclusion reactivity in steel is key in producing high quality steels at high production rates. Our current knowledge in controlling and predicting inclusion development during liquid steel processing is limited. In this study, spinel (MgAI204) inclusions of close to stoichiometric MgO.AI2O3 and known size distribution where added to the liquid steel bath prior to assessing their reactivity. The pO2 of the gas phase was controlled to 10-13 atm throughout the …


Deformation Characterization Of Micro Rolling For Stainless Steel Foil, Haibo Xie, Kenichi Manabe, Tsuyoshi Furushima, Kazuo Tada, Zhengyi Jiang Jan 2014

Deformation Characterization Of Micro Rolling For Stainless Steel Foil, Haibo Xie, Kenichi Manabe, Tsuyoshi Furushima, Kazuo Tada, Zhengyi Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

Physical parameters such as microscopic roughness become very important in micro forming process due to increasing surface to volume ratio. As a very important phenomenon in metal forming process, friction size effects are becoming more attracting for researchers because traditional models are not reliable. In this study, the micro rolling deformation characterization has been investigated with SUS 304 stainless steel considering the effect of lubricant, and there exists a sticking area in the contact zone. The evolution of surface roughness and oil film thickness are analyzed. The foil thickness plays an important role in the tribological features of rolling. All …


Formability Of Micro Sheet Hydroforming Of Ultra-Fine Grained Stainless Steel, Hideki Sato, Kenichi Manabe, Daiki Kondo, Dongbin Wei, Zhengyi Jiang Jan 2014

Formability Of Micro Sheet Hydroforming Of Ultra-Fine Grained Stainless Steel, Hideki Sato, Kenichi Manabe, Daiki Kondo, Dongbin Wei, Zhengyi Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

The formability of ultra-fine grained stainless steel is investigated in micro hydromechanical deep drawing. The materials used are ultra-fine grained stainless steel and SUS304-H with thickness of 20 and 50 m. The micro cups are successfully fabricated for the ultra-fine grained stainless steel but it cannot be fabricated for SUS304-H with thickness of 20 μm. The fracture type of ultra-fine grained stainless steel foil is the shortage of tensile strength at plain strain state and does not change with a decrease of the thickness. In contrast, the fracture type of SUS304-H foil changes to the bending deformation with decreasing the …


Effect Of Holding Temperature And Time On Ferrite Formation In Dual Phase Steel Produced By Strip Casting, Zhiping Xiong, Andrii Kostryzhev, Nicole Stanford, Elena V. Pereloma Jan 2014

Effect Of Holding Temperature And Time On Ferrite Formation In Dual Phase Steel Produced By Strip Casting, Zhiping Xiong, Andrii Kostryzhev, Nicole Stanford, Elena V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

Conventional dual phase (DP) steel (0.08C-0.81Si-1.47Mn-0.03Al, wt. %) was manufactured by the laboratory simulation of strip casting. The effect of holding temperature and time on microstructure evolution was studied using a quench-deformation dilatometer. Microstructures were observed using optical and scanning electron microscopy. The results showed that the nose temperature of ferrite phase field is around 650 °C. The kinetics of ferrite formation is fast within the first 100 s of holding at this temperature, and then formation of ferrite continues at a slower rate until it reaches the fraction corresponding to that defined by the lever rule. 70~80 % ferrite …


Study On Hot-Working Behavior Of High Carbon Steel / Low Carbon Steel Composite Material Using Processing Map, Xingjian Gao, Zhengyi Jiang, Dongbin Wei, Sihai Jiao, Dengfu Chen Jan 2014

Study On Hot-Working Behavior Of High Carbon Steel / Low Carbon Steel Composite Material Using Processing Map, Xingjian Gao, Zhengyi Jiang, Dongbin Wei, Sihai Jiao, Dengfu Chen

Faculty of Engineering and Information Sciences - Papers: Part A

The high carbon steel (HCS)/low carbon steel (LCS) laminated composite made by centrifugal casting technology was subjected to hot compression tests on Gleeble 3500 thermomechanical simulator in a range of temperatures (800-1100 oC) and strain rates (0.02-10 s-1). The hot-working behavior of the laminate was characterised by analysing the flow stress-strain curves and constructing the processing map based on dynamic materials model via superimposing efficiency of power dissipation and flow instability maps. The safe and unsafe processing conditions were identified in the processing map which was validated by microstructural examinations. Banded microstructure and micro-shear cracks occurred in the unsafe domains …


A Study Surface Layer And Hardness Produced By Induction Hardened S45c Steel, Alain Parisianto, Rosfian Dahar, Huijun Li, Syamsul Hadi Jan 2014

A Study Surface Layer And Hardness Produced By Induction Hardened S45c Steel, Alain Parisianto, Rosfian Dahar, Huijun Li, Syamsul Hadi

Faculty of Engineering and Information Sciences - Papers: Part A

A cylinder of Carbon Steel S45C with a ferrite and pearlite structure was analysed to improve the hardness and surface layer as well as the toughness. Accordingly, it is important to undertake a heat treatment process for the hardness and surface layer of this steel. The heat teatment process was carried out using induction heating with five different temperatures of 800°C, 900°C, 1000°C, 1100°C and 1200 °C followed by water quenching with certain cooling speed. The chemical compositions and microstructures of these samples were characterized by spectrometer and optical microscopy. The microhardness of the samples was measured and the surface …


Shape Optimization Of Thin-Walled Steel Sections Using Graph Theory And Aco Algorithm, Pezhman Sharafi, Lip H. Teh, Muhammad N. S Hadi Jan 2014

Shape Optimization Of Thin-Walled Steel Sections Using Graph Theory And Aco Algorithm, Pezhman Sharafi, Lip H. Teh, Muhammad N. S Hadi

Faculty of Engineering and Information Sciences - Papers: Part A

This paper presents an intuitive procedure for the shape and sizing optimizations of open and closed thin-walled steel sections using the graph theory. The goal is to find shapes of optimum mass and strength (bi-objectives). The shape optimization of open sections is treated as a multi-objective all-pairs shortest path problem, while that of closed sections is treated as a multi-objective minimum mean cycle problem. The sizing optimization of a predetermined shape is treated as a multi-objective single-pair shortest path problem. Multi-colony ant algorithms are formulated for solving the optimization problems. The verification and numerical examples involving the shape optimizations of …


Constitutive Analysis For Hot Deformation Behaviour Of Novel Bimetal Consisting Of Pearlitic Steel And Low Carbon Steel, Xingjian Gao, Zhengyi Jiang, Dongbin Wei, Huijun Li, Sihai Jiao, Jianzhong Xu, Xiaoming Zhang, Jingtao Han, Dengfu Chen Jan 2014

Constitutive Analysis For Hot Deformation Behaviour Of Novel Bimetal Consisting Of Pearlitic Steel And Low Carbon Steel, Xingjian Gao, Zhengyi Jiang, Dongbin Wei, Huijun Li, Sihai Jiao, Jianzhong Xu, Xiaoming Zhang, Jingtao Han, Dengfu Chen

Faculty of Engineering and Information Sciences - Papers: Part A

To understand the high temperature flow behaviour of a novel pearlitic steel (PS) and low carbon steel (LCS) bimetal, hot compression tests in a wide range of temperature and strain rate were conducted on a Gleeble 3500 thermo mechanical simulator, and the constitutive model was developed based on the experimental data. The measured true stress-strain curves exhibited three types of variation patterns, which are (i) a plateau type, (ii) single peak type and (iii) multi peaks type. These patterns well displayed the effects of the deformation temperature, strain rate and plastic strain on the flow behaviour of the bimetal. By …


Crack Healing In A Low-Carbon Steel Under Hot Plastic Deformation, Hailiang Yu, Xianghua Liu, Xinwen Li, Ajit R. Godbole Jan 2014

Crack Healing In A Low-Carbon Steel Under Hot Plastic Deformation, Hailiang Yu, Xianghua Liu, Xinwen Li, Ajit R. Godbole

Faculty of Engineering and Information Sciences - Papers: Part A

The behavior of internal crack healing in low-carbon steel samples undergoing hot plastic deformation was investigated using the MMS 200 thermo-mechanical simulator. The characterization of cracks after plastic deformation was analyzed using scanning electron microscopy under different heating temperatures, reduction ratios, numbers of deformation passes, strain rates, and holding time durations. It was found that the degree of crack healing increases with increasing heating temperature, reduction ratio, and holding time duration, and with decreasing number of deformation passes and strain rate.


Effect Of A Grain-Refined Microalloyed Steel Substrate On The Formation Mechanism Of A Tight Oxide Scale, Xianglong Yu, Zhengyi Jiang, Jingwei Zhao, Dongbin Wei, Cunlong Zhou, Qingxue Huang Jan 2014

Effect Of A Grain-Refined Microalloyed Steel Substrate On The Formation Mechanism Of A Tight Oxide Scale, Xianglong Yu, Zhengyi Jiang, Jingwei Zhao, Dongbin Wei, Cunlong Zhou, Qingxue Huang

Faculty of Engineering and Information Sciences - Papers: Part A

The formation mechanism of tight oxide scale on the microalloyed steel was investigated at temperatures of 550-850 °C in dry air. Microstructural characterisations reveal that the spallation of oxide scale dominates at the centre of coarse grains on the oxidation initiation. The fine-grained steel improves the adhesive properties of oxide scale by enhanced grain-boundary diffusion. The lower activation energy and higher oxidation rate accelerate cation/anion migration along grain boundaries, leading to high magnetite content in the oxide scale. The approach by grain refinement at initial oxidation has been proposed to generate the pickle-free tight oxide scale.


Computational Analysis Of Compressive Strain Hardening Exponents Of Bimetal With Pearlitic Steel And Low Carbon Steel, Xingjian Gao, Zhengyi Jiang, Dongbin Wei, Sihai Jiao, Jingtao Han Jan 2014

Computational Analysis Of Compressive Strain Hardening Exponents Of Bimetal With Pearlitic Steel And Low Carbon Steel, Xingjian Gao, Zhengyi Jiang, Dongbin Wei, Sihai Jiao, Jingtao Han

Faculty of Engineering and Information Sciences - Papers: Part A

The compressive strain hardening behaviour of a novel bimetal with pearlitic steel and low carbon steel was investigated by computational analysis based on the isothermal compression tests in a wide range of deformation temperature and strain rate. The Hollomon's equation was employed to calculate the strain hardening exponent (SHE) with the assistance of mathematical manipulation. The result shows that the logarithmic relationship between the flow stress and plastic strain of the bimetal is highly non-linear, which results in the variation of the SHE of the bimetal. This variation reflects the dynamic competition between the strain hardening and softening mechanism by …


Effects Of Temperature And Strain Rate On Microstructure And Mechanical Properties Of High Chromium Cast Iron/Low Carbon Steel Bimetal Prepared By Hot Diffusion-Compression Bonding, Xingjian Gao, Zhengyi Jiang, Dongbin Wei, Sihai Jiao, Dengfu Chen, Jianzhong Xu, Xiaoming Zhang, Dianyao Gong Jan 2014

Effects Of Temperature And Strain Rate On Microstructure And Mechanical Properties Of High Chromium Cast Iron/Low Carbon Steel Bimetal Prepared By Hot Diffusion-Compression Bonding, Xingjian Gao, Zhengyi Jiang, Dongbin Wei, Sihai Jiao, Dengfu Chen, Jianzhong Xu, Xiaoming Zhang, Dianyao Gong

Faculty of Engineering and Information Sciences - Papers: Part A

The objective of this study is to develop a hot diffusion-compression bonding process for cladding low carbon steel (LCS) to high chromium cast iron (HCCI) in solid-state. The influence of temperature (950-1150 degrees C) and strain rate (0.001-1 s (1)) on microstructure, hardness and bond strength of the HCCI/LCS bimetal were investigated. The interface microstructure reveals that the unbonded region can only be found for 950 degrees C due to lack of diffusion, while the intergrowth between the constituent metals occurred at and above 1100 degrees C. When bonding temperature increases to 1150 degrees C, a carbide-free zone was observed …


Cellular Automaton Simulation Of Hot Deformation Of Trip Steel, Ying Zhi, Xianghua Liu, Hailiang Yu Jan 2014

Cellular Automaton Simulation Of Hot Deformation Of Trip Steel, Ying Zhi, Xianghua Liu, Hailiang Yu

Faculty of Engineering and Information Sciences - Papers: Part A

The recrystallization process of hot deformed austenite of TRIP steel was predicted using Cellular Automaton (CA) combined with the principles of physical metallurgy. A model was developed for prediction of the dynamic and static recrystallization microstructure evolution and properties of hot deformed austenite for TRIP steel. The theoretical modeling of recrystallization was based on dislocation density. The microstructure evolution of austenite recrystallization of TRIP steel (such as the grain shape and size, volume fraction, kinetics curve of recrystallization) was predicted both visually and quantitatively. The distribution and variation of the dislocation density and flow stress were also obtained, and the …


Influence Of Pallets On The Behaviour And Design Of Steel Drive-In Racks, Benoit Gilbert, Lip H. Teh, Romain X. Badet, Kim Rasmussen Jan 2014

Influence Of Pallets On The Behaviour And Design Of Steel Drive-In Racks, Benoit Gilbert, Lip H. Teh, Romain X. Badet, Kim Rasmussen

Faculty of Engineering and Information Sciences - Papers: Part A

This paper analyses the influence of horizontal bracing restraints provided by the friction between pallet bases and rail beams on the static behaviour and design of steel drive-in storage racks. The pallet bracing restraints are shown to significantly influence the structural behaviour of the rack, and their effect on the bending moment distribution of the uprights is studied in the paper. The 2D single upright model proposed by Godley is improved in this study by including the restraints provided by the plan flexural stiffness of the rail beams and the friction between the pallets and rail beams. The improved 2D …


Numerical Analysis Of High-Strength Concrete-Filled Steel Tubular Slender Beam-Columns Under Cyclic Loading, Vipulkumar Patel, Qing Quan Liang, Muhammad N. S Hadi Jan 2014

Numerical Analysis Of High-Strength Concrete-Filled Steel Tubular Slender Beam-Columns Under Cyclic Loading, Vipulkumar Patel, Qing Quan Liang, Muhammad N. S Hadi

Faculty of Engineering and Information Sciences - Papers: Part A

The effects of cyclic local buckling on the behavior of concrete-filled steel tubular (CFST) slender beam-columns under cyclic loading were approximately considered in existing analytical methods by modifying the stress– strain curve for the steel tube in compression. These methods, however, cannot simulate the progressive cyclic local buckling of the steel tubes. This paper presents a new efficient numerical model for predicting the cyclic performance of high strength rectangular CFST slender beam-columns accounting for the effects of progressive cyclic local buckling of steel tube walls under stress gradients. Uniaxial cyclic constitutive laws for the concrete core and steel tubes are …


Effect Of Austenite Deformation Temperature On Nb Clustering And Precipitation In Microalloyed Steel, E V Pereloma, A G Kostryzhev, A Alshahrani, C Zhu, J M. Cairney, C R. Killmore, S P. Ringer Jan 2014

Effect Of Austenite Deformation Temperature On Nb Clustering And Precipitation In Microalloyed Steel, E V Pereloma, A G Kostryzhev, A Alshahrani, C Zhu, J M. Cairney, C R. Killmore, S P. Ringer

Faculty of Engineering and Information Sciences - Papers: Part A

The effect of thermomechanical processing conditions on Nb clustering and precipitation in both austenite and ferrite in a Nb-Ti microalloyed steel was studied using electron microscopy and atom probe tomography. A decrease in the deformation temperature increased the Nb-rich precipitation in austenite and decreased the extent of precipitation in ferrite. Microstructural mechanisms that explain this variation are discussed. 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.


Effect Of Niobium Clustering And Precipitation On Strength Of A Nbti-Microalloyed Ferritic Steel, Andrii Kostryzhev, Abdullah Alshahrani, Chen Zhu, Julie Cairney, Simon Peter Ringer, Chris Killmore, E V. Pereloma Jan 2014

Effect Of Niobium Clustering And Precipitation On Strength Of A Nbti-Microalloyed Ferritic Steel, Andrii Kostryzhev, Abdullah Alshahrani, Chen Zhu, Julie Cairney, Simon Peter Ringer, Chris Killmore, E V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

The microstructure-property relationship of an NbTi-microalloyed ferritic steel was studied as a function of thermo-mechanical schedule using Gleeble 3500 simulator, optical and scanning electron microscope, and atom probe tomography.


Surface Treatment Evaluation Of Induction Hardened And Tempered 1045 Steel, Alain Kusmoko, Druce P. Dunne, Rosfian Dahar, Huijun Li Jan 2014

Surface Treatment Evaluation Of Induction Hardened And Tempered 1045 Steel, Alain Kusmoko, Druce P. Dunne, Rosfian Dahar, Huijun Li

Faculty of Engineering and Information Sciences - Papers: Part A

Rod-shaped samples of SAE-AISI grade 1045 steel with a ferrite and pearlite structure in the as received condition were subjected to induction hardening to increase the hardness of the surface layer. The heat treatment process was carried out using induction heating with five different peak temperatures: 8000C, 9000C, 10000C, 11000C and 1200 0C for 2 s, before water quenching. The chemical composition and the microstructures of these samples were characterized by spectrometry and optical microscopy. The microhardness of the surface of each samples was measured and preliminary tensile testing was conducted. The results showed the formation of a significant hardened …


Nonlinear Analysis Of Axially Loaded Cicular Concrete-Filled Stainless Steel Tubular Short Columns, Vipulkumar Patel, Qing Quan Liang, Muhammad N. S Hadi Jan 2014

Nonlinear Analysis Of Axially Loaded Cicular Concrete-Filled Stainless Steel Tubular Short Columns, Vipulkumar Patel, Qing Quan Liang, Muhammad N. S Hadi

Faculty of Engineering and Information Sciences - Papers: Part A

The experiments indicate that stainless steels in tension deform plastically more than stainless steels in compression. Therefore, the strain hardening of stainless steels in compression is much faster than that of stainless steels in tension. The full-range two-stage constitutive model for stainless steels assumes that stainless steels follow the same stress-strain behavior in compression and tension, which may underestimate the compressive strength of stainless steel tubes. This paper presents a fiber element model incorporating the recently developed full-range three-stage stress-strain relationships based on experimentally observed behavior for stainless steels for the nonlinear analysis of circular concrete-filled stainless steel tubular (CFSST) …


Role Of Microstructure In Susceptibility To Hydrogen Embrittlement Of X70 Microalloyed Steel, Daniel Hejazi, Ahmed Saleh, Ayesha Haq, Druce Dunne, Andrzej Calka, Azdiar A. Gazder, Elena V. Pereloma Jan 2014

Role Of Microstructure In Susceptibility To Hydrogen Embrittlement Of X70 Microalloyed Steel, Daniel Hejazi, Ahmed Saleh, Ayesha Haq, Druce Dunne, Andrzej Calka, Azdiar A. Gazder, Elena V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

The effect of phases and steel processing on hydrogen uptake (diffusible and residual), surface and internal damage were evaluated using optical and scanning electron microscopy. The results have shown the fastest formation of blisters in ferrite-pearlite microstructure of strip, followed by equaixed ferrite-pearlite microstructure in normalised condition, then by ferrite-bainite microstructure. No blistering was observed in heat affected zone samples for up to 24 hrs charging. Analysis of hydrogen-induced cracking using electron back scattering diffraction has revealed that crack propagation has predominantly intragranular character without a clear preference on {001}, {110}, {112} and {123} planes and is independent of the …