Operations Research, Systems Engineering and Industrial Engineering Commons^™

Robustness Of Supply Chain Synchronization Strategies, Andrew Frere

Masters Theses

Modern manufacturing systems dealing with complex assemblies with large numbers of parts present particular challenges in the realm of supply chain management. Complex assemblies, such as those found in aerospace and automobile manufacturing, require thousands of parts to come together at the right time for final assembly. The large number of parts, often coming from hundreds of suppliers, combined with unreliable delivery times and high cost of many of these components can lead to incredibly high inventory costs and assembly delays. Typically, variable delays in part delivery are compensated for by either keeping a buffer of safety stock or a …

Online Fulfillment: F-Warehouse Order Consolidation And Bops Store Picking Problems, Wen Zhu

Dissertations

Fulfillment of online retail orders is a critical challenge for retailers since the legacy infrastructure and control methods are ill suited for online retail. The primary performance goal of online fulfillment is speed or fast fulfillment, requiring received orders to be shipped or ready for pickup within a few hours. Several novel numerical problems characterize fast fulfillment operations and this research solves two such problems. Order fulfillment warehouses (F-Warehouses) are a critical component of the physical internet behind online retail supply chains. Two key distinguishing features of an F-Warehouse are (i) Explosive Storage Policy – A unique item can be …

Supplier Ranking System And Its Effect On The Reliability Of The Supply Chain, Farshad Rabib

Doctoral Dissertations

Today, due to the growing use of social media and an increase in the number of

A HITS with a solution in PageRank (Massimo, 2011) sharing their opinions globally, customers can review products and services in many novel ways. However, since most reviewers lack in-depth technical knowledge, the true picture concerning product quality remains unclear. Furthermore, although product defects may come from the supplier side, making it responsible for repair cost, it is ultimately the manufacturer whose name is damaged when such defects are revealed. In this context, we need to revisit the cost vs. quality equations. Observations of customer …

Determining The Efficacy Of Additive Manufacturing For The Aerospace Spare Parts Supply Chain, Kyle O'Brien

Electronic Theses and Dissertations

This thesis investigates how additive manufacturing (AM) based on-demand part production can supplement or replace the traditional production and inventory in typical aerospace’s spare parts supply chain systems. This study focuses on the operational characteristics of AM and its impacts on the overall logistics of plant-level operations. To capture the microscopic operational aspects of the AM production, a discrete-event simulation based approach was adopted, with key AM operation resources (e.g. AM system, operator) and attributes (e.g. AM manufacturing speed, individual part characteristics and demands) accounted for in the modeling process. In addition, a benchmark warehouse inventory model was also established …

Energy Supply Chain Of Co-Firing System To Generate Electricity, Abinash Panda

Major Papers

The problem of air pollution on the streets of the national capital of India, New Delhi is a major concern. Majority of the pollutants are generally originated from either the vehicles on the roads or the burning of crops from the neighbouring states of the National Capital Region (NCR). To improve the condition of the air quality by the vehicles, implementation of the Electric Vehicles (EVs) in an energy supply chain is a suitable plan. The objective of this paper is to plan a supply chain of generation of electricity by the process of co-firing that prompts benefits both in …

Supply Chain Network Analysis For Outboard Motors At Motor Boaters Usa, Seyedalireza (Ali) Ghiasi, Chase Griffith, Djanene Manuel, Yesenia Pérez, Alvand Rafiee

Senior Design Project For Engineers

Motor Boaters USA found themselves possibly spending too much on their current network distribution of small and large outboard motors and requested new distribution alternatives for the U.S. Through past network distribution data analysis, the team devised 3 scenarios it believed would provide one or more cost effective distribution networks applicable to the request. Through what-if analysis, the teams' calculations produced solid results, which were then presented to Motor Boaters USA for reflection and possible implementation.

Quantifying Restoration Costs In The Aftermath Of An Extreme Event Using System Dynamics And Dynamic Mathematical Modeling Approaches, Akhilesh Ojha

Doctoral Dissertations

"Extreme events such as earthquakes, hurricanes, and the like, lead to devastating effects that may render multiple supply chain critical infrastructure elements inoperable. The economic losses caused by extreme events continue well after the emergency response phase has ended and are a key factor in determining the best path for post-disaster restoration. It is essential to develop efficient restoration and disaster management strategies to ameliorate the losses from such events. This dissertation extends the existing knowledge base on disaster management and restoration through the creation of models and tools that identify the relationship between production losses and restoration costs. The …

A Representation Of Tactical And Strategic Precursors Of Supply Network Resilience Using Simulation Based Experiments, Yaneth C. Correa-Martinez

Engineering Management & Systems Engineering Theses & Dissertations

Modern supply chains are becoming increasingly complex and are exposed to higher levels of risk. Globalization, market uncertainty, mass customization, technological and innovation forces, among other factors, make supply networks more susceptible to disruptions (both those that are man-made and/or ones associated with natural events) that leave suppliers unavailable, shut-down facilities and entail lost capacity.

Whereas several models for disruption management exist, there is a need for operational representations of concepts such as resilience that expand the practitioners’ understanding of the behavior of their supply chains. These representations must include not only specific characteristics of the firm’s supply network but …

Sauce Repackaging Test: Atlanta, Hannah Smith, Gideon Larios, Christopher Gilbert

Senior Design Project For Engineers

Overview

This project belongs to the Chick-fil-A Supply Chain Innovation Team. This team has designed a new packaging product, which breaks down their current packing product into smaller load units. The Atlanta Sauce test was the first live implementation of this new product, the inner pack. The Supply Chain Team began preparing for this test in May 2017. In this test, the team were specifically looking for product issues, benefits, product user behaviors, and areas of improvement.

Objective

The purpose of this project was to research the implementation of a new sauce packaging. During this research, the current sauce replenishment …

Electricity And Fuel Consumption In A Lean Energy Supply Chain, Mostafa Ghafoorivarzaneh

Doctoral Dissertations

Human activities are the main sources of environmental pollution. Awareness about this fact, motivated us to make changes in different paradigms of our lives including industrial or personal activities. Environmental activities assumed to have conflict with financial objectives, in this study we try to align business requirements with environmental concerns.

Among all human activities, generating energy has the most negative impact on the environment. The major part of the generated energy will be consumed in transportation and industrial demand which makes them the most effective targets for the reduction of greenhouse gas emission. In a lean environment, small batch sizes …

Design And Optimization Of An Explosive Storage Policy In Internet Fulfillment Warehouses, Sevilay Onal

Dissertations

This research investigates the warehousing operations of internet retailers. The primary physical process in internet retail is fulfillment, which typically involves a large internet fulfillment warehouse (IFW) that has been built and designed exclusively for online sales and an accompanying parcel delivery network. Based on observational studies of IFW operations at a leading internet retailer, the investigations find that traditional warehousing methods are being replaced by new methods which better leverage information technology and efficiently serve the new internet retail driven supply chain economy. Traditional methods assume a warehouse moves bulk volumes to retail points where the bulks get broken …

Impact Of Rfid Information-Sharing Coordination Over A Supply Chain With Reverse Logistics, Juan Jose Nativi Nicolau

Open Access Dissertations

Companies have adopted environmental practices such as reverse logistics over the past few decades. However, studies show that aligning partners inside the green supply chain can be a substantial problem. This lack of coordination can increase overall supply chain cost. Information technology such as Radio Frequency Identification (RFID) has the potential to enable decentralized supply chain coordinate their information. Even though there are research that address RFID on traditional supply chain, few researches address how to coordinate RFID information sharing in a green supply chain. We study, through simulation experiments, two types of RFID information-sharing coordination under different configurations related …

A Quantitative Approach To The Identification And Prediction Of Supply Chain Agility, David A. Sheffield

Theses and Dissertations

As the product-release cycle in the tech industry speeds up, there is more pressure on manufacturers to bring new products to market faster than ever. This puts a great deal of pressure on the suppliers of capital equipment used to manufacture these tech products. The supply chain agility of these suppliers is increasingly important. The purpose of this study is three-fold (1) to develop a methodology that can be used by any firm for measuring and ranking the agility of suppliers and finding the root causes of supplier agility, (2) to develop the first-ever fully quantitative measure of supply chain …

Inventory Optimization In Manufacturing Organizations, Scott William Lemke

Walden Dissertations and Doctoral Studies

Inventories totaling 1.7 trillion U.S. dollars represent an opportunity for U.S. manufacturers. This exploratory case study researched supply chain strategies used to manage inventory in manufacturing operations of a U.S. manufacturing company. A mature value chain contained within a single organization using the value chain framework was the basis for this study. Individual interviews conducted with 16 managers responsible for defining and implementing inventory control strategies, and 4 internal users provided primary information for the study. Other sources of information included a value chain map created through the observation of operations, various inventory measurements, and policies and guidelines related to …

Inventory Management Problem For Cold Items With Environmental And Financial Considerations, Ali Hajiaghabozorgi

Electronic Theses and Dissertations

The overarching theme of this dissertation is analytically analyzing the cold supply chain from a financial and environmental perspective. Specifically, we develop inventory policy models in the cold supply chain that consider holding and transportation unit capacities. The models provide insights for the decision maker on the tradeoff between setting order quantities based on the cost or the emission function. In Chapter 2, we review two major bodies of literature: 1) supply chain design, and 2) sustainability in supply chain design. We benefit from this literature review to map the current body of research on traditional supply chain for further …

Design And Analysis Of A Materials Management System For Boeing Commercial Airplanes' (The Boeing Company) Metallic Raw Material Supply Chain With A Focus On Lead Time Manipulation And Corresponding Effects On Inventory And Cost, Henry Lu

Industrial and Manufacturing Engineering

The purpose of this project is to identify the costs associated with an aggregation strategy run by Boeing Commercial Airplanes. In order to identify these costs, a rudimentary replenishment system must be designed for the supply chain due to the fact that there is currently no such system in place. This replenishment system will be used to create a model (created in Excel) to calculate the total annual costs of the system. The model must allow changes to some of the important inputs such as mill performance measures and lead times and report the resulting changes in the total annual …

The Floating Contract Between Risk-Averse Supply Chain Partners In A Volatile Commodity Price Environment, Mojisola Kike Otegbeye

Dissertations

In this dissertation, two separate but closely related decision making problems in environments of volatile commodity prices are addressed. In the first problem, a risk-averse commodity user's purchasing policy and his risk-neutral supplier's pricing decision, where the user can purchase his needs through contract with his supplier as well as directly from the spot market, are analyzed. The commodity user is assumed to be the supplier's sole client, and the supplier can always expand capacity, at a cost to the user, to accommodate the user's demand in excess of initially reserved capacity.

In the more generalized second problem, both parties …

Multiobjective Coordination Models For Maintenance And Service Parts Inventory Planning And Control, Oscar Martinez

Electronic Theses and Dissertations

In many equipment-intensive organizations in the manufacturing, service and particularly the defense sectors, service parts inventories constitute a significant source of tactical and operational costs and consume a significant portion of capital investment. For instance, the Defense Logistics Agency manages about 4 million consumable service parts and provides about 93% of all consumable service parts used by the military services. These items required about US$1.9 billion over the fiscal years 1999-2002. During the same time, the US General Accountability Office discovered that, in the United States Navy, there were about 3.7 billion ship and submarine parts that were not needed. …

Modeling Multilevel Supply Chain Systems To Optimize Order Quantities And Order Points Through Mathematical Models, Discrete Event Simulation And Physical Simulations, Alok K. Verma

Mechanical & Aerospace Engineering Theses & Dissertations

Managing supply chains in today's distributed manufacturing environment has become more complex. To remain competitive in today's global marketplace, organizations must streamline their supply chains. The practice of coordinating the design, procurement, flow of goods, services, information and finances, from raw material flows to parts supplier to manufacturer to distributor to retailer and finally to consumer requires synchronized planning and execution. Efficient and effective supply chain management assists an organization in getting the right goods and services to the place needed at the right time, in the proper quantity and at acceptable cost. Managing this process involves developing and overseeing …

Supply Chain Risk Analysis, Venkata R. Kallepalli

Theses

A new decision support system is proposed and developed that will help sustaining business in a high-risk business environment. The system is developed as a web application to better integrate the supply chain entities and to provide a common platform for performing risk analysis in a supply chain. The system performs a risk analysis and calculates risk factor with each activity in the supply considering its interrelationship with other activities. Bayesian networks along with fault tree structures are embedded in the system and logical rules are used to perform a qualitative fault tree analysis, as the data required to calculate …