Operations Research, Systems Engineering and Industrial Engineering Commons^™

Effect Of Manufacturer's Joint Fastening Techniques On Compression Strength Of Corrugated Fiberboard Boxes, Jay Singh, A. Attema, Eric Olsen, Keith Vorst

Industrial Technology and Packaging

A flat piece of corrugated fiberboard, which has been cut, slotted and scored, is often referred to as a box blank. For several box styles, in order to convert the box blank into a box, its two ends must be fastened together with tape, staples or adhesives such as water soluble glues. The location at which the two ends meet is known as the manufacturer's joint. There are several variations within the three fastening techniques mentioned with most corrugated box manufacturers following their own protocols for fastening the manufacturer's joints. This study explored the compression and tensile strengths of RSC …

A Computer-Based Approach To Material And Process Selection Using Sustainability And Ecological Criteria, Manocher Djassemi

Industrial Technology and Packaging

Decision on selecting a material or process for a particular product is a common task in product engineering and facility planning. Such decision may have a significant impact on entire product life cycle including raw material acquisition, product manufacture, use, disposal, and environment. Traditional factors for decision making are economical, functional and aesthetical properties of the product. However, the issues of sustainability and environmental impact of materials and manufacturing processes have gained a growing attention in recent decade by general population as well as academicians and industrial practitioners. The objective of this study is to explore a software tool for …

New Pressure Sensitive Device To Measure And Predict Package Drops, Sher Paul Singh, Jay Singh, Young Paek

Industrial Technology and Packaging

Pressurex^®, a tactile pressure sensor film which is manufactured by Sensor Product Inc. (East Hanova, NJ, USA), is one of the emerging materials that is convenient for measurements of the strength of pressure and pressure distribution profile between two contacting surfaces without any instrumentation. It immediately reveals impact distribution and magnitude based on intensity and dispersion of color. The intensity of this color is proportional to the amount of force applied allowing the user to actually quantify the stress characteristics across the impact surface. The objective of this paper was to examine free fall drop test results using …

Packaging Trends For Bottled Water, N. Noble, L. Paul, C. Mcminimee, M. Mallett, Jay Singh

Industrial Technology and Packaging

The Journal of Applied Packaging Research(JAPR) is an international forum for the dissemination of research papers, review articles, tutorials and news about innovative or emerging technologies for the packaging industry. In an effort to introduce research conducted by packaging students to the academics and industry professionals and to provide an outlet for these future stewards of the packaging industry to experience the world of publishing, JAPR, occasionally includes such work in its issues.

Bottled water is drinking water packaged generally in plastic bottles and regulated by national and local agencies. The Beverage Marketing Corporation defines the bottled water market …

Rfid Tag Readability Issues With Palletized Loads Of Consumer Goods, Jay Singh, Eric Olsen, Keith Vorst, K. Tripp

Industrial Technology and Packaging

Radio Frequency Identification (RFID) is an automatic identification technology, relying on storing and remotely retrieving data using devices called RFID tags. This technology is being used in enterprise supply chain management-related applications to improve the efficiency of inventory tracking and management. However, this technology has not been able to realize its promised potential because of several factors, such as lack of congruous worldwide standards, privacy issues and less than perfect read rates in supply chain applications. This research aimed to evaluate the readability issues commonly faced by tagged cases of palletized consumer products. The variables studied in this research were …

Design-An Opportunity In Reducing Corrugated Fiberboard Carbon Footprint, Jay Singh, R. Kisch, J. Chhun, Eric Olsen

Industrial Technology and Packaging

Telescoping Half Slotted Containers (HSC) and Diagonal Corner Bliss style containers are popular choices for packaging agricultural products such as apples, pears, citrus, potatoes, garlic and most vegetables. This study evaluated two unique corrugated container designs, Kisch Full Circle Tray (FCT) and Single V Kisch Bliss, which are both viable designs available to replace the presently used styles of boxes for produce distribution. This paper presents the compression strength results of Telescoping HSC containers as compared to two possible replacements and the Diagonal Corner Bliss designs when stored under standard, refrigerated and tropical conditions. It also compares the material savings …

Flexography Printing Performance Of Pla Film, J. Jacobson, Malcom Keif, Xiaoying Rong, Jay Singh, Keith Vorst

Industrial Technology and Packaging

During the past decade polylactide acid (PLA) polymer has been the subject of numerous researches aimed at comparing it with traditional petroleum based polymers for many packaging applications. PLA is biodegradable and derived from agricultural by-products such as corn starch or other starch-rich substances like maize, sugar or wheat.While PLA is currently being used in many packaging applications with well documented performance, little work has been done comparing printing processes and performance. This study presents PLA printing performance and sustainability findings using the common flexography printing process. Various analytical methods were used to evaluate performance and provide recommendations for optimized …

Effect Of Transport Vibration On Quality Of Minimally Processed And Packaged Fresh-Cut Cantaloupe, Koushik Saha, S. Paul Singh, Bruce Harte

Industrial Technology and Packaging

This study was undertaken to determine the quality of packaged fresh cut cantaloupe subjected to transport vibration after treating with various anti-browning agents. Cantaloupe (Cucumis melo) pieces were dipped in two anti-browning solutions: Treatment- A (2% ascorbic acid + 1% calcium chloride + 0.5% citric acid) and Treatment-B (3% NatureSeal™) for 2 minutes and packaged in bio-based clamshell containers and vibrated for 60 minutes (ASTM 4169, Truck assurance level II). Vibration of cut-cantaloupe packaged in sample containers had a positive effect on the flavor and overall liking. The overall liking scores were higher than 6(slightly like) on a hedonic scale …

Performance Of Pre-Cut Lettuce Packaged In Biodegradable Film Formed On Commercial Vertical-Form-Fill-And-Seal Machines, J. Wyatt Brown, Keith Vorst, Shasta Palmer, Jay A. Singh

Industrial Technology and Packaging

The purpose of this study was to determine the feasibility of using biodegradable films suitable for fresh-cut lettuce with commercial vertical-form-fill-and-seal packaging machines (VVFS) equipped with heat-sealing bars. Biodegradable high-density polyethylene (BHDPE) and polypropylene (BPP) films were tested. Commercial bags of pre-cut Romaine sealed in a polyethylene/oriented polypropylene (PE/OPP) bag formed on a WFS machine were used as the control. All bags were held at 4.4°C, 80% RH and assessed for reduction in quality during storage per a commercial (in-house) standard utilized by a large pre-cut salad packer in Salinas, California. When the biodegradable films were sealed with a VFFS …

Effect Of Truck Vibration During Transport On Damage To Fresh Produce Shipments In Thailand, V. Chonhenchob, S. Sittipod, D. Swasdee, P. Rachtanapun, S. P. Singh, Jay A. Singh

Industrial Technology and Packaging

The increase in global trade allows packaged products to be shipped across borders using inter-modal transportation. Trucks are still the most prevalent mode for surface shipments and time sensitive transport perishable products such as fresh produce. This study focused on measuring the transportation environment in truck shipments from various packing houses to major retail distribution centers in Thailand and then the subsequent distribution to regional stores in smaller trucks. Test measurements were compared to test methods used in North America and Europe. This study compared the quality of cabbage, lettuce, plums and pears after being shipped in truck transport by …

Emergence Of Multitasking Machining Systems: Applications And Best Selection Practices, Manocher Djassemi

Industrial Technology and Packaging

Purpose –Multitasking machining (MTM) systems have become increasingly sophisticated and expensive capital equipment. The lack of practical guidelines for selection of these machines can lead to significant undesirable machine attributes, application mismatch, and longer return on investment. The purpose of this paper is to provide an insight to numerous features and configurations of MTM systems and to present several application-based selection guidelines.

Design/methodology/approach –A taxonomy of MTM systems is developed based on the number of axes of motions, tooling and spindle systems. Practical guidelines for general and advance features are presented with special regard to multi-axis and multi-spindle …

Computer-Based Approach To Material And Process Selection, Manocher Djassemi

Industrial Technology and Packaging

Purpose – The purpose of this paper is to provide a perspective of computer-aided material and process selection (MPS) software tools for product development purpose and present a practical approach for manufacturers and other decision makers involved in MPS.
Design/methodology/approach – A multi-criteria deductive approach for MPS is applied to a case study by taking into account the technical performances and environmental constraints. A resource-based cost modeling is also deployed to examine the implication of selected material and process on overall product cost.
Findings – The paper demonstrates the capabilities and shortcoming of existing computerized MPS software tools in assisting …

A Study Of The Effect Of Pictorial Markings And Warning Labels On Handling Of Packages In The Dhl Single-Parcel Environment, Jay A. Singh, Sher Paul Singh, T. Voss, K. Saha

Industrial Technology and Packaging

Over the past two decades, there has been a heavy influx in the number of direct-to-consumer express shipments of packaged products. As a consequence, parcel delivery companies, such as DHL, FedEx and UPS, have strengthened their presence in air transport. This study measured and analysed the effect of moving single packages through air shipments in the USA using one of the newest service providers, DHL. The study also quantified the effect of placing pictorial markings and warning labels on mid-sized and lightweight packages when using Next-Day and 2nd Day services provided by the carrier DHL. Instrumented packages measuring 0.38 m …

Dynamic Modelling Of Reconfigurable Manufacturing Planning And Control Systems Using Supervisory Control, Ahmed M. Deif, Waguih H. Elmaraghy

Industrial Technology and Packaging

This research is concerned with studying the dynamic performance of reconfigurable Manufacturing Planning and Control (MPC) systems. Such goal requires two main tasks. The first task is to develop a dynamic MPC system model that has the ability to reconfigure to different MPC policies. The second task is to design a supervisory control unit that has as input the high level strategic market decisions and constraints together with a feedback of the current manufacturing system state and then select the optimal suitable operation mode or policy at these conditions. This paper addresses the first task of the proposed research and …

Dynamic Analysis Of Less-Than-Truckload Shipments And Test Method To Simulate This Environment, Sher Paul Singh, E. Joneson, Jay Singh, G. Grewal

Industrial Technology and Packaging

This paper provides results from a comprehensive data measurement study that analyzed the vibration dynamics produced inside the trailers used for less-than truckload (LTL) shipments. The trailers used for this segment of the package transportation environment are very different in size and suspension than those used for full truckload shipments. This study measured the vertical, lateral and longitudinal vibration inside a trailer as a function of road surface. In addition, the study developed a video showing freight movement inside the trailer to determine physical displacement and shifting of the loads. A set of recommendations was developed to safely load and …

A Computer-Based Economic Analysis For Manufacturing Process Selection, Manocher Djassemi

Industrial Technology and Packaging

An important part of financial planning in product development is considering whether the capital expenditures meet volume and cost goals. A good business plan should provide investors with the implications of process selection on the company's bottom line. It is estimated that there are least 1000 manufacturing processes and sub-processes. Considering the number of process choices and quantity of cost data, an economic analysis for process selection may pose a challenge for decision makers. This paper provides an insight to Ashby’s cost modeling method for generating an estimate of unit product cost. The cost model provides a broad indicator for …

Characterization And Compression Properties Of Injection Molded Carbon Nanotube Composites, Grey Curtzwiler, Jay Singh, J. Miltz, Jimmy Doi, Keith Vorst

Industrial Technology and Packaging

Since the development of carbon nanotubes (CNTs) in 1991, they have received much attention with improved mechanical, thermal, and electrical properties of their composites compared to common polymer composites. The CNTs are currently used to increase the modulus of common thermoplastics and thermosets, including urethanes and epoxies. The CNTs are difficult to disperse within any media because of limited chemical reactivity and potential agglomeration in their ‘‘as grown’’ state. This study evaluated the effect of incorporating bundled and unbundled CNTs at different concentrations into Polyurethane/CNT/woven fiber reinforced composites. Optical microscopy and atomic force microscopy (AFM) characterized the dispersion of CNTs …

The Effect Of Ventilation And Hand Holes On Loss Of Compression Strength In Corrugated Boxes, Jay Singh, Eric Olsen, S. P. Singh, J. Manley, F. Wallace

Industrial Technology and Packaging

Corrugated packaging is used to package approximately 90% of all products that reach retail store shelves and aisles in the United States. A large number of these corrugated shippers are used to ship fresh produce and perishables through the cold-chain environment that requires these boxes to have venting to permit air circulation. In addition, corrugated boxes for that are large in size and contain heavier products, may have hand holes to facilitate manual handling. The presence of ventilation and hand holes both cause a loss of material in two or more faces of the box. As a result the compression …

Measurement And Analysis Of Truck Transport Environment In Brazil, Giovani Otavio Rissi, Sher Paul Singh, Gary J. Burgess, Jay A. Singh

Industrial Technology and Packaging

Increasing trade in today’s global economy requires packaging to be designed to contain, protect and deliver products without damage during transportation and handling. Vibration forces that occur during transportation are one of the most significant causes of damage during shipping. The objective of this study was to quantify and analyse the vibration that occurs during truck transport in Brazil. The study was done using two types of trucks: small local trucks for local metropolitan distribution areas and larger tractor-trailers for cross-country transportation. Ten metropolitan areas in different regions of Brazil were selected for 1-day trips representing normal delivery. These trips …

Effect Of Unitization And Product Types On Readability Of Tagged Packages Of Consumer Goods, Jay A. Singh, R. Holtz, S. P. Singh, K. Saha

Industrial Technology and Packaging

Proper implementation of radio frequency identification (RFID) has the potential to revolutionize supply chain management. This technology provides simultaneous indirect scanning of multiple packages and palletized loads equipped with a RFID tag, transmitting substantially more information than a bar code. Also, stored information on the tag can be updated according to inventory status, thus, eliminating key limitations of barcode technology. This study was designed to address some of the currently known shortcomings of the RFID technology. One of the commonly occurring drawbacks is transmitted signal from RFID antennae is reflected from metal objects or absorbed by water contained in a …

Rfid Research And Testing For Packages Of Apparel, Consumer Goods And Fresh Produce In The Retail Distribution Environment, S. P. Singh, M. Mccartney, Jay Singh, R. Clarke

Industrial Technology and Packaging

Radio frequency identification (RFID) is a term used for any device that can be sensed at a distance by radio frequencies with few problems of obstruction. The origins of the term lie in the invention of tags that reflect or retransmit a radiofrequency signal. According to a recent article by Forrester Research, the minimal ‘Slap and Ship’ approach to RFID compliance will cost an individual company between $2 million and $20 million. Because retailers like Wal-Mart plan to share with their suppliers all the RFID-generated data points (from when a case/pallet enters their distribution centre until it leaves their stockroom), …

Performance Comparison Of Thermal Insulated Packaging Boxes, Bags And Refrigerants For Single-Parcel Shipments, S. P. Singh, Gary J. Burgess, Jay Singh

Industrial Technology and Packaging

A range of packaging solutions exists for products that must be kept within a specific temperature range throughout the supply-and-distribution chain. This report summarizes the results of studies conducted over a span of 2 years by the Consortium for Distribution Packaging at Michigan State University. Thermal insulation packaging materials such as expanded polystyrene, polyurethane, corrugated fibreboard, ThermalCor® and other composite packaging such as thermal insulating bags were studied. Phase change materials such as gel packs were also evaluated. Properties such as R-value, melting point and heat absorption were examined and are reported.

Variability In Compression Strength And Deflection Of Corrugated Containers As A Function Of Positioning, Operators, And Climatic Conditions, Jay A. Singh, P. Bainbridge, S. P. Singh, Eric Olsen

Industrial Technology and Packaging

ASTM D642 is a commonly used standard for measuring the ability of containers to resist external compressive loads applied to its faces, to diagonally opposite edges, or to corners. The procedure recommends testing by centering the specimen on the lower platen of the testing machine in the desired orientation, so as not to incur eccentric loading. It is also recommended by the standard that the load be applied with a continuous motion of the movable platen of the testing machine at a speed of 0.5 ±0,1 in. (12.7 ± .25 cm)/min until failure or a specified load, has been reached. …

Measurement And Analysis Of Vibration Levels On Warehouse And Retail Store Material Handling Equipment, S. P. Singh, Jay A. Singh, P. Gaur, K. Saha

Industrial Technology and Packaging

Material Handling Equipment (MHE) is widely used to move packaged goods from manufacturing to warehousing, storage, transportation, in both warehouses and distribution centers to retail stores. Moving product between facilities is done by different types of equipment ranging from manually pushed carts to automated vehicles. A considerable amount of research has been conducted to evaluate the ergonomics of manual or mechanized MHE in the past. There is, however, no published work documenting vibration conditions that occur when transporting packages using MHE. This study measured the vibration levels for typical MHE used at warehousing facilities. Power spectral density plots were generated …

An Examination Of The Variables Affecting Rfid Tag Readability In A Conveyer Belt Environment, Jay A. Singh, C. Deupser, Eric Olsen, S. P. Singh

Industrial Technology and Packaging

There is a growing list of companies implementing radio frequency identification (RFID) systems to help optimize their supply chain processes. These companies realize that a successful RFID system can potentially lead to lower supply chain inventory levels, reduced operating expenses, and greater visibility throughout the supply chain. However, since RFID technology is still relatively immature, a majority of the applications experience less than perfect read rates for tagged items moving through the supply chain. This paper reports the results for a variety of different arrangements of variables that may influence the readability of the RFID tags in a conveyer belt …

Measurement And Analysis Of Truck And Rail Shipping Environment In India, Sher Paul Singh, A. P. S. Sandhu, Jay A. Singh, E. Joneson

Industrial Technology and Packaging

Free trade agreements have been on the rise in all regions of the world in the past decade. This has allowed for global distribution and marketing of products in an international market. Products once produced for domestic markets must now be able to compete in international markets without trade barriers. Increased international commerce and manufacturing have forced many packaging and logistics engineers to broaden their true understanding of the global distribution environment. India is a recent entrant on the global arena for manufacturing and services. While China’s economic developments have dominated global headlines, India’s own growth has been impressive as …

Measurement And Analysis Of International Air Parcel Shipping Environment For Dhl And Fedex Between Europe And United States, Manuel-Alfredo Garcia-Romeu-Martinez, S. Paul Singh, Vicente-Agustin Cloquell-Ballester, Koushik Saha

Industrial Technology and Packaging

Various studies have been conducted to determine the dynamics that single packages undergo during distribution between destinations as a function of package size and weight and carrier. Previous studies have normally focused on regional and domestic measurements of these environments in Europe and North America. However, no information is available to determine the international handling and shipping environment of single parcels between the two continents. This study used instrumented packages containing triaxial accelerometers. The measured shocks were analysed to determine the velocity change levels as a function of the events measured in the distribution environment and to develop data for …

Measurement And Analysis Of The Shocks Generated During Egg Production, Jay A. Singh, Chris Ferrier, Paul Singh

Industrial Technology and Packaging

In their journey from the laying cage to shipments out of an egg production operation, table eggs encounter multiple shock events. While all agricultural commodities run the possibility of damage during the course of production, shell eggs are particularly susceptible to being cracked or broken during the production operation. A typical egg production facility experiences 2% to 7% checks (a partial mechanical failure to the egg shell) during handling, packaging and transportation of shell eggs. It has been estimated that the total losses to the U.S. egg industry due to checks and breakage of eggs during production amounts to over …

Development Of Wholesale Packaging To Prevent Post-Harvest Damage To Rose Apples, Bundit Jarimopas, Siam Toomsaengtong, Sher Paul Singh, Jay Singh, Rangsinee Sothornvit

Industrial Technology and Packaging

The purpose of this research was to determine post-harvest damage to rose apples due to transportation hazards and to comparatively evaluate the performance of the current and proposed wholesale packaging for the fruit. The methodology comprised of sampling and conducting damage analysis of rose apples of two varieties (Thongsamsri and Toonklao) distributed using commercial packaging to various retailers and wholesalers selected at random around the Bangkok metropolitan areas. Three kinds of current wholesale packaging were packed with newly harvested, damage-free, and uniform sized Thongsamsri rose apples and tested using a vibration simulator. The same testing was performed for the two …

Comparison Of Package Cushioning Materials To Protect Post-Harvest Impact Damage To Apples, Bundit Jarimopas, Sher Paul Singh, S. Sayasoonthorn, Jay A. Singh

Industrial Technology and Packaging

Damage to fruits and vegetables continues to be a big challenge as global markets become a reality. Worldwide distribution of sensitive produce is faced with various levels of impacts from shipping and handling. Despite a variety of packaging options available today, bruising damage is commonplace for post-harvest apples throughout the supply chain. The major sources of bruising are compression, impact or vibration forces. Understanding where these forces occur can help reduce this type of mechanical damage to apples. The purpose of this study was to investigate the impact characteristics of foam net and corrugated board when applied as wrapping for …