Simulating The Flow Of Students Through Cal Poly's Undergraduate Industrial Engineering Program For Policy Analysis, Alexander Clayton Weber

Industrial and Manufacturing Engineering

The purpose of this project is to analyze the flow of Industrial Engineering students at California Polytechnic University San Luis Obispo in order to measure various graduation metrics by use of a simulation. Currently, graduation rates are relatively low in comparison with the rest of the state of California and future growth and decreased budgets may threaten graduation rates for incoming students. This simulation will identify bottleneck classes [those that hold up students from graduating] and provide a basis for a sensitivity analysis in which different scenarios are constructed to determine their effects on graduation metrics. The simulation will offer …

Polyxpress Usability Testing, Chloe Erdie

Liberal Arts and Engineering Studies

This paper investigates different usability testing methods, and details a final usability testing procedure for the PolyXpress application. Usability testing varies greatly and depends on the size, scope, and budget of a project. Jakob Nielsen, a usability expert, says usability testing generally involves finding test users, asking the users to perform representative tasks with the design, and observing/documenting what happens. There are three main types of usability testing methods: traditional, discount, and going-out-of-business. The methods range in scale, complexity, and cost. This paper specifically details the unique combination of the three main methods that should be used as the usability …

Lunalight - Bringing Light To The Expanding World, Gabriela M. Igel, Daniel J. Patrick, Kimberley M. Smith

Materials Engineering

The LunaLight, a solar rechargeable light and cell phone charger, addresses the lack of access to electricity faced by 1.4 billion of the world’s population (International Finance Corporation). The LunaTech team has developed a product that is bright, simple, compact, versatile and competitive with existing products. Through a partnership with the non-profit organization One Million Lights, LunaTech has improved a previous team’s design to address user feedback, concerns of durability, and manufacturability.

The LunaLight design includes a 5 component plastic housing held together by 4 screws, a surface mounted PCB, a lithium-ion (Li-Ion) battery, one high-brightness LED, a solar panel, …

The Effect Of 2d And 3d Menus On Memory Retention In User Interface Design, Angela Michelle Muscat

Master's Theses

The increasing use of 3D user interface elements, particularly 3D menus, demonstrates the need to expand research in the field of Human Computer Interaction (HCI) as it pertains to 3D user interfaces. The results of this thesis contribute to the understanding of the cognitive impacts of using 3D menus. Multiple application areas for 3D menus have been identified where memory retention is a critical success factor, but little research has been done in the area of memory retention for 3D menus. The purpose of this thesis is to investigate if the use of 3D carousel menus increases retention of information …

Applying Sustainability From A Systems Perspective:, Timothy Brophy

Master's Theses

Becoming sustainable is no longer an option. Current industry methods will not be able to support the necessary changes our growing society demands. In order to keep up with ever increasing demands industry will be aimed toward making major system changes toward a fully sustainable model. As of right now only basic sustainability actions have been put in place. Industry needs to make a strategic change toward resilient systems with an end goal of evolving into fully biomimic systems. This thesis covers a brief history of production leading to the Industrial Revolution which created a need for increased sustainability efforts. …

A Stand-Alone Methodology For Data Exploration In Support Of Data Mining And Analytics, Michael Gage

Master's Theses

With the emergence of Big Data, data high in volume, variety, and velocity, new analysis techniques need to be developed to effectively use the data that is being collected. Knowledge discovery from databases is a larger methodology encompassing a process for gathering knowledge from that data. Analytics pair the knowledge with decision making to improve overall outcomes. Organizations have conclusive evidence that analytics provide competitive advantages and improve overall performance. This paper proposes a stand-alone methodology for data exploration. Data exploration is one part of the data mining process, used in knowledge discovery from databases and analytics. The goal of …

Manufacturing Execution System (Mes) An Examination Of Implementation Strategy, Riley F. Elliott

Master's Theses

The priorities of executing the manufacturing orders generated by an MRP system are often in operational conflicts with the dynamics of the manufacturing floor. It is not uncommon for a given manufacturing order to reach the shop floor several weeks or longer after being "opened" by an MRP system where it may face a chaotic case of large queues, machine down-time, parts shortage, scrap problems and other resource management constraints. Many companies have resorted to the Manufacturing Execution System (MES) software solution to resolve these problems. This method first gained popularity in mid-90’s within the semiconductor industry. An MES approach …

Reliability Analysis Of Low-Silver Bga Spheres Comparing Failure Detection Criteria, Briana Fredericks

Industrial and Manufacturing Engineering

One of the challenges of solder joint reliability tests is estimating the time of failure of the solder joint. Failure criteria should be able to detect solder joint failure as early as possible, while minimizing the probability of false detection. The failure mechanism under study is cracks due to thermal fatigue. The most common method to estimate failure due to cracks is to monitor the resistance during testing, because solder imaging and cross-sectioning methods are destructive. Current industry failure criteria do not adequately demonstrate the relationship between the size of the crack and the resulting change in resistance. This project …

Application Of Assignment Problem Theory To Cal Poly's Week Of Welcome Program Presentation Schedule, Kevin T. Aban

Industrial and Manufacturing Engineering

The Week of Welcome (WOW) is a part of Cal Poly’s Orientation Programs. One of the main objectives of WOW is to provide content to new students on a variety of different topics in the form of Awareness Presentations. The problem being addressed in this paper is that of assigning the orientation groups of incoming students to these Awareness Presentations so that they have a schedule that meets all of the necessary criteria. The most important of those requirements is schedule balance and flexibility for future use. This scheduling problem is solved through the use of operations research and binary …

Design Of An Automated Employee Scheduling System, Matthew Cameron, Yuriy Goldman

Industrial and Manufacturing Engineering

Many retail stores, as well as other organizations that employ a multitude of part-time employees, rely on developing schedules frequently, since the availabilities of the employees as well as the needs of the business change often. This process is often performed on a weekly basis, and is complex and time-consuming. The schedule must typically satisfy numerous requirements, including business needs, legal restrictions, and employee availability constraints. As a result, errors are common, and employee time that could have been spent on improving sales or operations is instead consumed by the scheduling task.

This project explores two solution methods for this …

Evaluation And Design Of Potting Production Process Improvements For The Non-Profit Organization, Growing Grounds Farm, Maiya Avalon Bourland, Precilla Tang

Industrial and Manufacturing Engineering

This report focuses on the potting production process for the non-profit organization (NPO) Growing Grounds Farm (GGF), and aims to promote a standardized workflow system to enhance the working experience for Transitions‐Mental Health Association employees and volunteers. This project takes careful consideration into the process improvements proposed so to support the double bottom line of economic and social objectives. To address the equally important objectives, the Human Centered Design toolkit created by IDEO, specifically for third sector organizations, was integrated with the traditional Industrial Engineering design process methodology. Feasible alternatives were developed and evaluated based on the objectives. The selected …

Gyroscope Assembly Process Improvement Analysis, Ian Douglass, Juan Ulises Saucedo

Industrial and Manufacturing Engineering

The gyro is a fundamental portion of many assemblies that Company S, a directional drilling company, manufactures. The gyro assembly is a highly sensitive and complex process, and it was paramount to establish efficiency and quality guidelines to base management decisions. The first guideline succeeded by increasing throughput by means of a simulation using ProModel. Next, non-value and value added activities were identified through a value stream map. Lastly, a database was developed in order to capture high integrity quality control data, or key performance indicators, such as, throughput, first-pass inspection yields at every test performed, and defects found. This …

Women's High Heel Discomfort Analysis And Prototype Solution, Kevin Blakley, Annamarie Kepple

Industrial and Manufacturing Engineering

ABSTRACT

WOMEN’S HIGH HEEL DISCOMFORT ANALYSIS AND SOLUTION

Kevin Blakley and Annamarie Kepple

Women love high heeled shoes, but this love comes at the cost of comfort. Wearing high heels causes a lot of pain and, in the long term, health complications. This project tries to overcome the problem by ultimately making high heels more comfortable. In order to do this, one must first understand the reasons that high heels are uncomfortable, such as arch angle, heel height, and the changes in walking motion. Once there is a true understanding of the factors that contribute to high heel discomfort, the …

Implementation Of A Sustainable Project Management Methodology For Cal Poly Sae Baja, Theo Graziadei

Industrial and Manufacturing Engineering

A lack of project organization manifested through unclear team goals, rush deliveries of materials, lost tools and materials, half days of effort due to improper planning, wasted design time, missed submission dates, lack of clear job positions at competition, and low competition scores. A process was created to properly manage the team and it was implemented through the use of various templates, examples, and calculation programs. Each deliverable received feedback from this project’s stakeholders and changes were reflected in the final process. The results were as follows:

Table 1: Summary of Results

Implement a sustainable project management methodology

Each step …

Atk's Radial Airframe Forming Process Assessment, Andres Martinez

Industrial and Manufacturing Engineering

The purpose of this project was to provide ATK with a solution to increase efficiency in the R-02 radial forming center so that it could meet the increase in demand projected for the next 5 years. In addition, give ATK projected dates of when new machines would need to be implemented to be able to keep up with the demand. The system was analyzed through time studies to identify areas of possible improvement and eliminate any non-value added activities. Cycle times of each activity were used to simulate the current state of the system using ProModel software. Changes in operations …

The Design, Testing, And Manufacturing Of A Pin Fin Extrusion Heat Sink, Arash Michael Mira

Industrial and Manufacturing Engineering

My senior project focuses on the design, testing, and manufacturing of pin fin extrusion heat sinks that are you used to cool simple electronic applications across a multitude of markets. Without the modern day heat sink, electronics that we have become familiar with throughout our everyday lives will cease to exist. I will design these heat sinks using Solid Works 3D CAD. I will then test the heat sinks using ICEPAK CFD software, where I will model the heat sink against a 5 watt application, inside of a cabinet that models the chassis of a computer. After receiving these results, …

Restaurant Design: An Industrial Engineering Perspective, Joseph Travis Spanu

Industrial and Manufacturing Engineering

The objective of this paper is to design a health food restaurant using current industrial engineering tools and practices. This includes creating a menu, determining the average gross profit per customer, determining the location, designing a 3-d layout, simulating service, and analyzing local food supply chains. Using a simplified menu and pricing quotes from a food distributor, the average gross profit per customer is estimated to be $3.50. Location is determined by comparing the predicted number of customers and the cost to rent at two different areas. A downtown location is determined to gross approximately $5,200 per month over a …

Detachable Point Of Sale Material For Asparagus Shipper, Michael Thomas

Industrial Technology and Packaging

Gourmet Trading Company is a fresh fruit and vegetable distributor specializing in asparagus, blueberries, and blackberries. The company currently mails a 7” by 11” sign to be displayed with their asparagus which arrives in a 28 pound shipper. The signs are intended to be displayed in stores to give consumers information about the asparagus. Unfortunately, many of the signs do not get displayed since they are shipped separately. The purpose of the project is to redesign the 28 pound asparagus shipper to include a detachable point of sale sign.

A literature search was conducted to further understand the needs of …

Csp Desalination/Water Purification Unit, Sean Goodison

Industrial Technology and Packaging

An estimated 3.4 million people die each year from unsanitary water or inaccessible water supply. Most of these deaths take place in the developing, third world (99%). There is a dilemma arising on the world stage as well. The water demand/supply deficit is expected to increase significantly over the next 37 years if preemptive action isn’t taken. 97% of the world water supply is oceanic, making it an attractive solution to the water deficit. Providing autonomous, “deploy and watch” systems for utilizing sustainable energy to provide purified water for unitized low pricing has the potential to penetrate a large world …

Polyparking, Christopher Blackmer, Michael Suttie

Biomedical Engineering

The purpose of this senior project is to analyze the various options for the implementation of a parking lot information system on the California Polytechnic State University, San Luis Obispo campus. This system would involve three main components: physical counting hardware, a database and analysis organization system, and a user interface for disseminating the gathered information. The project investigates and provides commentary on various available and commonplace systems, and the benefits and drawbacks of these systems. During the course of the project, a flexible database and user-interface was developed in Microsoft Access, which will allow counter output to be gathered …

Rfid Technology Selection And Economic Justification For Healthcare Asset Tracking, Tyler Robert Peabody, Tali Freed

Master's Theses

Although Radio Frequency Identification (RFID) and Real-Time Location System (RTLS) technologies for inventory tracking have been growing in popularity, the healthcare industry has been reluctant to adopt these technologies. One of the primary reasons for this lack of enthusiasm has been the risk associated with electromagnetic interference between RFID/RTLS systems and medical equipment functionality. The other reason has been the substantial cost and complexity of implementing RFID/RTLS in healthcare organizations. In this study, we show that there are several ways to safely install RFID/RTLS systems to improve the inventory management processes of hospitals and clinics. We then analyze the inventory …

Deterioration Of Metal–Organic Framework Crystal Structure During Fabrication Of Poly(L-Lactic Acid) Mixed-Matrix Membranes, Ajay Kathuria, Mohamad G. Abiad, Rafael Auras

Industrial Technology and Packaging

Poly(l-lactic acid) (PLLA) and metal–organic framework (MOF) mixed-matrix membranes were prepared by melt extrusion of PLLA with 5% (w/w) of either activated or water-saturated Cu₃(BTC)₂ (Cu₃(C₉H₃O₆)₂(H₂O)₃·xH₂O, HKUST-1). The morphology and the stability of injection-molded samples were evaluated using thermogravimetric analysis, differential scanning calorimetry, gel permeation chromatography, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The presence of activated and saturated MOF crystals increased the cold crystallization onset temperature as compared to neat PLLA. This can be attributed to the …