Operations Research, Systems Engineering and Industrial Engineering Commons^™

Ernie Ball Guitars Woodshop Facilities Redesign, Cameron Lea Schlemer

Industrial and Manufacturing Engineering

This report details a facilities design for Ernie Ball’s guitar and bass guitar manufacturing facility in San Luis Obispo, CA. Specifically, this project will redesign the layout for the Woodshop, the largest of the 5 manufacturing cells in the facility. This project was completed using the Systematic Layout Planning procedure and focused mostly on phase II and III in which the specifics for a layout are determined, however, space requirements were not evaluated as it was not within scope.

The first step was to develop departments in the facilities; two master departments were identified for the neck manufacturing process and …

Alleviation Of Spindle Transfer, Blake Ochs, Whitney Bone

Industrial and Manufacturing Engineering

Haas Automation, Inc. is one of the largest CNC machine tool builders in the world. They produce an assortment of machines that come in many different sizes, however, all machines have in common the central tool that allows them to perform their surfacing and bore functions, the spindle. As with the machines themselves, the spindles can also range in size depending on the type of machine they are going into. These spindles are assembled step by step and as components are added to them, several models become so heavy that it is not feasible to have operators lift them by …

Determining A Reliability Factor For Photovoltaic's In San Luis Obispo, Ryan S. Roach

Industrial and Manufacturing Engineering

This project will analyze raw photovoltaic (PV) solar panel performance data in order to determine a reliability factor for solar panels in San Luis Obispo. This project is a subset of a larger project being performed by SLO RESCO, which is funded by a grant from the California Energy Commission. Their project will explore the use of solar, wind, geothermal, and biomass renewable resources. The scope of this project is limited to a small section of RESCO's analysis of solar panel technology and implementation in which a reliability factor will be generated.

The objective is to determine a reliability factor …

Application Of Radio Frequency Identification To An Asset Checkout System, Ma'ayan K. Bennaim

Industrial and Manufacturing Engineering

Radio Frequency Identification (RFID) is a growing technology which is increasingly utilized throughout industry. This senior project identifies an RFID alternative to the checkout system in the tool crib of the Cal Poly Aero Hanger. A new database is designed and built to interface with an RFIDeas AIR enroll reader. The system realizes vast time savings in check in times and increases student accountability for the tools which are checked out by tagging tools.

Layout And Procedure Re-Design Of Dcpp Receiving Warehouse, Nicole Elizabeth Riegel

Industrial and Manufacturing Engineering

The receiving warehouse at Diablo Canyon Power Plant, owned by Pacific Gas and Electric, serves as a place to recognize the receiving of items into an ERP system, repackage and label items for long-term storage, and organize items for delivery inside the secured area. The warehouse managers would like to redesign the layout and procedures of the warehouse. Currently items are not received, scanned, or shipped in a timely manner. The flow of people and items in the receiving and shipping area is chaotic and space is limited especially during plant outages. The objective of this project is to: • …

E.J. Gallo Winery Spirit-Makers Facility, Aaron Pickar

Industrial and Manufacturing Engineering

With growing demand for E.J. Gallo spirit brands, the cramped and cluttered facility allocated to the spirit-makers does not provide an adequate work environment to design and test new hard alcohols. E.J. Gallo Winery wants to relocate the spirit-makers to a new facility located near the brandy production floor for under 200,000 dollars. In order to do this, a revised systematic approach to facility design is used.

In this process, the departments are first defined, then the relationships between these departments and the space requirements are documented. Once these planning steps are complete, alternative layouts are constructed and analyzed until …

Recycling Made Easy: An Ergonomic Approach To Home Recycling And Trash Containers, Landon P. Boisclair

Industrial and Manufacturing Engineering

The purpose of this project is to create an ergonomically sound recycling/trash container, with the ultimate hope of making the recycling process easier and more intuitive, thereby increasing recycling rates. Currently, while there are many recycling/trash containers available for purchase, there is no product that has a design without glaring ergonomic flaws. An ergonomic design and product prototype was created as a part of this project, and was subsequently tested against a conventional prototype model. The data collected from the experiments conducted suggests that the new ergonomic model makes the waste disposal process and the container transportation process easier, while …

Energy Audit And Optimization For "Arches Etc.", James Ross Dixon

Industrial and Manufacturing Engineering

Arches etc. is a San Diego business, which specializes in the manufacture, distribution, and installation of custom designed doors, windows, mouldings, and hardware. Due to the recent economic downturn, which has hindered the construction industry, Arches etc. believed that an analysis and optimization of their energy usage would provide additional assistance towards their goal to lower overhead and maintain current operations.

To begin this task, a comprehensive energy audit was conducted to establish an initial state from which to base improvements. Arches etc.’s current monthly utility bill averages $996, which solidifies the accuracy of this project’s performed energy audit, estimating …

Digester Selection And Operation For Heybeli Island, Spencer Fackler, Joseph Violetti

Industrial and Manufacturing Engineering

The Heybeli Digester project originated with Sema Alptekin in her personal research and was incorporated into a Senior Project opportunity at California Polytechnic State University, San Luis Obispo. The aim of this project was to select and design a plan for the use of a digester for the island of Heybeli, Turkey. The objective of this plan was to incorporate economic, social, and environmental justifications to evaluate if a digester would be a benefit to the community.

Systems Engineering analysis is a vital tool when working with complicated projects that include multiple systems interfacing with one another. Through the use …

Design For Manufacturing Of Sports Equipment, Cedrick Bit, Christopher L. Head

Industrial and Manufacturing Engineering

The purpose of this project was to validate industrial designs for a product in its conceptual stage and suggest/implement design changes that suit the contracting company’s needs while assuring the product maintains its basic functional requirements. Techniques and methods used to validate the design include 3‐D solid modeling, physical product application using rapid prototyping to produce the product. Methods of design for manufacturing were analyzed in the design. Processes used in the validation and verification of the design include solid modeling design, methods of measurements, fixture design and manufacturing processes. Full design specifications and solid model files were finalized and …

The Optimal Warehouse Location For Cal Poly's Campus Dining, Robert Buie

Industrial and Manufacturing Engineering

The Cal Poly Corporation and Campus Dining face the challenge of meeting the growth of students and dining venues on campus with the limited space capacity of their warehouse in building 19. Given a $250,000 budget, Campus Dining has an option to keep the warehouse at the current location at building 19 or moving the warehouse to building 82 off Mt. Bishop Road. Each warehouse location has its benefits as building 19 is in the center of campus and building 82 has much more shelving space than building 19. The objective of this project was to select the better choice …

Nonprofit Management Through Effective Database Utilization, Jennifer Muscat

Industrial and Manufacturing Engineering

This project addresses problems found within a specific department within Lifewater International. Lifewater faces many unique challenges operating as a nonprofit. Like most nonprofits, elaborate costly solutions are simply not an option when solving department problems. This project addresses three interrelated problems within Lifewater’s Development and Communications Department. The three issues addressed are Volunteer Management, Donor Management, and Project Management. Each problem was examined to determine the areas for improvement that this project can handle and solve. Each problem was given an improved design. A Volunteer Management System was designed to increase volunteer utilization and appropriately match volunteers with appropriate …

Visual Representations Of Queried Database Results Using Google's Mapping Technologies, Steven Michael Kilbert

Industrial and Manufacturing Engineering

Database queries have been used in business applications throughout the world to filter out specific information which is often used as a basis for making a decision. Despite the broad use of queries, there are only a limited number of ways to represent results, the most common being a dynaset, or results table. This paper describes the investigation of methods to create more visual representations of results using maps to show queried geospatial data. From these methods, applications were successfully developed to create customized maps in Google Earth and Google Maps based on queried geographical data from Microsoft Access databases. …

Non-Profit Management System For Friends Of The Elephant Seal, Matthew Justus, Robert Macasi, Jeff Zinn

Industrial and Manufacturing Engineering

Friends of the Elephant Seal (FES) are a non-profit organization based in San Simeon, California. Their current method of tracking and reporting information is inefficient. A project was proposed to develop a new information management system for FES, install it at their office and provide training including a user manual. The project was divided into three parts: Database Design and Implementation; User Interface Design and Ergonomics; and User Manual & Help System.

The objective of the project was to design a user-friendly interface specifically for the FES worker that allowed for easy access to data entry functions, reporting functions and …

Analysis And Selection Of New Rental Paintball Masks For Gladiator Paintball Park, Geoff Wakefield

Industrial and Manufacturing Engineering

This project is designed to select new rental paintball masks for Gladiator Paintball Park. The currently used rental masks are worn down and need replacement. Criteria for new rental masks are examined and include customer preferences, owner's constraints, and time studies. Candidate masks were found by asking customers what they like in rental masks, interviewing other paintball field owners, and referring to the online paintball community. Three candidate masks were found, the V-Force Vantage, JT Alpha, and Kingman java paintball masks. These masks were compared to the currently used rental masks, the V-Force Armor. Customers were surveyed to find out …

Acs Custom Creation's New Business And Assembly Operations, Kent Christensen

Industrial and Manufacturing Engineering

ACS Custom Creations had assembly and business operations that wasted time and wasted money. The objective of the project is to improve and implement ACS Custom Creations business and manufacturing operations. The proposed assembly process involves the rearranging of the bottlenecked steps to eliminate constraints. The assembly workstations were also redesigned to reduce cycle time. With the improvement of the new assembly and business operations, ACS is poised to grow into a bigger company. Financial Statements were created to improve visibility of the company’s historical data. These financial statements include an income statement, balance sheet, and a cash flow statement. …

Solder Qwik Pentm, Katherine E. Robbins

Industrial and Manufacturing Engineering

Electronics soldering is a technique used frequently in the manufacturing of Printed

Circuit Boards (PCB) to attach small electronic parts or wires together. Often times

the need to remove a solder joint arises; this is known as desoldering. Solder wick,

fine braided copper wire infused with rosin, is one of the most effective ways to

desolder because it results in the cleanest joints. Currently using solder wick

involves several time consuming and somewhat awkward steps. This report will

cover the process behind designing, manufacturing, and testing a new ergonomic,

dispenser for solder wick that can be used with one hand. …

A Decision Support System For Capacity Management, Anton Slobodnik

Industrial and Manufacturing Engineering

Every manufacturer faces the challenge of managing production capacity. How effectively a company meets required capacity as compared to competitors will be a determinant of profitability and success.

This paper details the creation of a best of breed software that can act as a decision support system and help planners reschedule work, add shifts and make sure that the master production schedule is feasible before putting it into an MRP system.

As a part of my senior project I’ve created a Rough-Cut Capacity Tool that takes lead time into account and performs basic what if analysis on level loading a …

Optimization Of Lifeguard Towers, Equipment, And Sign Placement With Human Factors Considerations For The Cal Poly Recreation Center Expansion, Brian J. Henrikson

Industrial and Manufacturing Engineering

Cal Poly’s Recreation Center serves many faculty, students and alumni by providing them with a safe and fun environment to work out and swim. An overwhelming majority of students voted for a Recreation Center expansion to handle the increased usage of the Center over the past few years. The focus of this report is the safe and effective operations of the pool deck and the lifeguard staff. Three surveys were created to see what the lifeguard staff, as well as pool users, thought about the current pool deck and what they would like to see in the new pool deck …

Design Of An 8-Channel Data Acquisition System For Measuring Diode Junction Temperature, Jason Maynard

Industrial and Manufacturing Engineering

The solid state lighting industry is striving to expand the use of light emitting diodes (LEDs) in more applications, particularly in high brightness applications. As the power of LEDs increase, heat removal becomes a critical issue. To improve device lifetime, quantum efficiency, and LED colour, the diode p-n junction temperature (Tj) must be kept to a minimum. Measuring this key parameter is difficult or impossible with direct methods, such as thermocouples and infrared cameras, due to the small size of LEDs. Fortunately, junction temperature can be measured indirectly by using a relationship between the diode forward voltage (Vf) and junction …