Operations Research, Systems Engineering and Industrial Engineering Commons^™

Novel Hitch Cargo Cart, Cesilio Sanchez Ramirez, Lance Haidet, Richard Lontoc, Tyler Selinka

Mechanical Engineering

This document presents the engineering design process used to develop, manufacture, and test a new and improved iteration of a hitch cart prototype. This process was performed by a team of four mechanical engineering seniors as part of California Polytechnic State University, San Luis Obispo’s senior design pathway. The goal of this project was to develop a sturdy and reliable iteration of our sponsor’s hitch cart prototype, that integrated the functionality of a vehicle hitch cargo platform and that of a height adjustable cargo cart into a single streamlined and easy to use product. This design could be used by …

Inventory Locating With Quuppa: The Design And Development Of A Real-Time Process Monitoring Web Application Solution, Dylan C. Moreland, Trevor J. Howell, John W. Takiff, Patrick S. Dillon, Theo E. Fritz, William K. Mcintyre

Industrial and Manufacturing Engineering

Viasat, Inc. requires precise inventory tracking at their production facility in San Diego, CA. Viasat has installed the Quuppa indoor real-time locating system (RTLS), which it uses to track the real-time position of high-value work-in-process items. In its current state, the system only displays in-the-moment location information, with no available functionality for storing historical data for review, analysis, or visualization. In addition, the data displayed is noisy and prone to significant random error. This paper provides an overview of RTLS methods and technologies, assesses alternative solutions to Viasat’s issue, demonstrates our RTLS integrated web app solution, analyzes its impact, and …

Development Of A Marine Biodegradable Target Balloon, Blake Samuel Robinson, Arash Sam Akhavi, David Leonardo Albarran-Martinez

Materials Engineering

The US Navy utilizes PVC target balloons, known as Killer Tomatoes, that are inflated onboard a naval vessel then deployed into the ocean to calibrate a variety of weaponry. The Navy has requested the investigation of biodegradable polymers to replace the PVC in attempts to reduce ocean waste that is generated from the leftover PVC material. After communicating with American Pacific Plastic Fabricators (APPF), the current manufacturer of the Killer Tomatoes, we gained an understanding of the manufacturing process and the material requirements that would allow a new material to be integrated into their current process. Two proprietary, trial polymers …

Application Of Big Data Analytics In Agriculture Supply Chain Management, Sankara Narayanan Mangalam Ananthapadmanabhan

Master's Theses

The increasing trend in frequency of natural disasters in tandem with globalization of business makes the agricultural supply chain significantly vulnerable to disruption. This thesis presents a pragmatic approach for creating a Business Continuity Model that can notify supply chain planners when there is an increase in risk of agriculture supply chain disruption due to natural disasters. The methodology presented in this thesis applied big data analytics and machine learning algorithms along with agriculture product related exponential decay function to create a regionalized composite risk score, that incorporated both direct and indirect risk associated with the Agriculture Fresh Supply Chain. …

Mri Upgrades At Radiology Associates, Patrick Cheung, Charlene Donlon

Industrial and Manufacturing Engineering

Problem Statement: The MRI machines at Radiology Associates are limiting the company’s ability to expand and compete within the local market. After discussing with technicians and managers at Radiology Associates, we decided to focus on hardware and software upgrades for the MRI machines. With 2 of the 3 locations purchasing new machines in the near future, our focus was on upgrades at the Santa Maria facility. The two machines at this location needed hardware and/or software upgrades to remain on par competitively both within the company and with local scanning options. Flexible coils are beneficial in terms of size, weight, …

Optimization Of Rfid System Coverage In A Manufacturing Environment, Scott D. Malatesta

Master's Theses

This paper compiles existing ideas, theories, and experiments across multiple disciplines to provide guidance for a company looking to implement an optimal RFID system in their production facility. The desire is to maximize the information received by the system while minimizing the cost. Four potential layouts of RFID antennas, two with overlapping antenna coverage and two with non-overlapping layouts, are first analyzed to understand the special coverage and the number of antennas required. The value of information is then quantified to determine whether higher coverage layouts are worth the additional costs associated with the higher number of antennas required. It …

Multi-Level Analytic Network Process Model To Mitigate Supply Chain Disruptions In Disaster Recovery Planning, Martina Ursula Kroener

Master's Theses

Over the past few decades, environmental changes have led to more frequent occurrences and greater intensities of natural disasters worldwide. In terms of globally connected supply chains, this has resulted in an enormous economical loss for corporations. Therefore, Business Continuity and Disaster Recovery (BC/DR) planning and management has become essential for businesses in order to protect their critical business flow. Yet there is a lack of systematic and transparent methodologies for companies to handle this problem.

Hence, this thesis introduces a novel approach to combine consecutive steps of the Disaster Recovery Planning (DRP) process within one application. The multi-criteria decision-making …

Underwater Rope Fatigue Testing Machine, Napoleon Nino, Andrew Pimentel

Mechanical Engineering

The design and fabrication of an underwater rope fatigue testing machine meant to simulate the effects of an oceanic environment and the effects on rope.

Design And Implementation Of Iso:9001 Standards At Sigma 6 Electronics, Inc., Robert Kirkpatrick, Dylan Geisen, Simon Schermerhorn

Industrial Technology and Packaging

ISO 9001 certification is a very long process that can take even the most dedicated team years to complete. For smaller companies such a process could be costly, confusing, and arduous. While many resources exist, it takes nearly the same amount of effort to tailor fit the examples as it does to create a whole new set.

The purpose of this senior project is to research examples and help fit them to a small manufacturing company, Sigma 6 Electronics, Inc. An interlinked, or combined, quality manual/procedures were chosen to aid Sigma 6 Electronics through making the documentation clear and perfectly …

Manufacturing Execution System (Mes) An Examination Of Implementation Strategy, Riley F. Elliott

Master's Theses

The priorities of executing the manufacturing orders generated by an MRP system are often in operational conflicts with the dynamics of the manufacturing floor. It is not uncommon for a given manufacturing order to reach the shop floor several weeks or longer after being "opened" by an MRP system where it may face a chaotic case of large queues, machine down-time, parts shortage, scrap problems and other resource management constraints. Many companies have resorted to the Manufacturing Execution System (MES) software solution to resolve these problems. This method first gained popularity in mid-90’s within the semiconductor industry. An MES approach …

Applying Sustainability From A Systems Perspective:, Timothy Brophy

Master's Theses

Becoming sustainable is no longer an option. Current industry methods will not be able to support the necessary changes our growing society demands. In order to keep up with ever increasing demands industry will be aimed toward making major system changes toward a fully sustainable model. As of right now only basic sustainability actions have been put in place. Industry needs to make a strategic change toward resilient systems with an end goal of evolving into fully biomimic systems. This thesis covers a brief history of production leading to the Industrial Revolution which created a need for increased sustainability efforts. …

Polyparking, Christopher Blackmer, Michael Suttie

Biomedical Engineering

The purpose of this senior project is to analyze the various options for the implementation of a parking lot information system on the California Polytechnic State University, San Luis Obispo campus. This system would involve three main components: physical counting hardware, a database and analysis organization system, and a user interface for disseminating the gathered information. The project investigates and provides commentary on various available and commonplace systems, and the benefits and drawbacks of these systems. During the course of the project, a flexible database and user-interface was developed in Microsoft Access, which will allow counter output to be gathered …

Rfid For Inventory Of Medical Records, Johny Wu

Biomedical Engineering

The purpose of this project is to explore the feasibility and economic viability of the implementation of a radio frequency identification (RFID) system in a large-scale, medical office setting. Practitioners in fields such as; medicine, chiropractic, dentistry, nursing, pharmacy, allied health, and other care providers do not have a sufficient method for tracking filing forms. RFID has the potential to reduce wait time, improve checking-in time, and decrease the possibility of interchanging documents between patients.

The purpose of this RFID system is to improve upon the filing system already in place in any office setting. The major consideration behind this …

A Microsimulation Of Traffic, Parking, And Emissions At California Polytechnic State University – San Luis Obispo, Steven Michael Kilbert

Master's Theses

Traffic and parking congestion are significant issues at many universities nationwide. The delays experienced result in wasted time, money, and fuel for students, faculty and staff, not to mention the negative contributions to the environment. This paper quantifies the amount of vehicle emissions generated during an average morning peak hour in the university environment. Using VISSIM and CMEM microsimulation packages, a model is created for California Polytechnic State University- San Luis Obispo to aggregate the collective transportation behaviors and practices of the campus and recognize the implications these behaviors pose on the transportation network as a whole. Reasonable estimates are …

The Effects Of Anti-Price Gouging Legislation On Supply Chain Dynamics, Jason Edward Maynard

Master's Theses

The purpose of this thesis is to model the effects of anti-price gouging (APG) legislation on the costs to businesses during the recovery period of a disaster. A system dynamics model of a business’s replenishment procedures is used to simulate the effects of APG legislation on business performance. Economists have published expansive research on the effects of price ceilings on supply and demand, but there is little research evidence on the operational consequences of price ceiling legislation on business costs. APG legislation increases consumer’s forward buying and shortage gaming after a disaster by removing price incentives to be frugal. Forward …

Expansion In Existing And Future Franchises, Shane Hart, Daniel Jeng

Industrial and Manufacturing Engineering

Zensho Group has recently acquired the restaurant US based chains CoCo’s and Carrows but has not been able to affirm the same growth as the company has established in its home country of Japan. In order to fulfill their need to grow, extensive market analysis and research needs to be done. An expansion eastward and the introduction of their flagship restaurant chain, Sukiya, would offer growth potential. Determining the best locations for these new stores is the goal of this project. Low cost and high market penetration potential will be used to recommend the ideal locations that will benefit the …

Pull Production System Training Guide, Adem Bilgutay

Industrial and Manufacturing Engineering

This book is a series of lessons designed to train operators and managers in pull manufacturing. It begins with a description of the different forms of waste that a system can help to identify and eliminate. The second section details the kanban as a system for controlling flow and as a powerful tool for identifying problems. It will describe the many different variations of kanban that exist to control flow in different production environments and the calculations that allow them to be used effectively. The final section will detail the activities that an operator should engage in when there is …

Cable Time Estimation Database, Joshua L. Okerman

Industrial and Manufacturing Engineering

The use of time standards are the basis for a high efficiency system in the manufacturing environment. This project will investigate the process followed to design and develop a database used to calculate accurate cable assembly time standards used for scheduling at General Atomics. This project will then justify the use of the Cable Time Estimation Database, through an economic analysis compared to the current methods applied.

Increasing Production Capacity At A Start Up Biomedical Company, Traci J. Otsuji

Industrial and Manufacturing Engineering

The following senior project was first introduced during a summer internship at a biomedical company called Asthmatx Inc. Asthmatx is responsible for the development and manufacturing of a catheter‐based device for moderate to severe cases of asthma. Upon the approval of FDA, Asthmatx had planned to ramp up their production capacity significantly in order to accommodate the potential growth.

The first step in the process improvement was a facility reconfiguration that involved the adjustment of process sequencing and the implementation of ergonomic catheter channels. Next, time studies were conducted to gain more accurate time standards of the production process. After …

Police Operations Simulation, Robert Mcgee

Industrial and Manufacturing Engineering

In this report, the author explains the process of creating the Police Operations Simulation, shows step-by-step how it works, and statistically analyzes the results from SLOPD’s own proposed and current schedules. The data-gathering from the department and the simulation itself will receive the bulk of the coverage in this report, followed by sample results from SLOPD and a business plan for future sale to other departments.

Using the given numbers, it appears that the proposed schedule will result in significantly improved coverage for the city of San Luis Obispo. While any increase in the number officers on patrol tends to …

Process Improvement For The Department Of Surgery Sierra Vista Medical Center, Jessica Paz

Industrial and Manufacturing Engineering

This report proposes and analyzes process improvement methods for the Surgical Services Department at Sierra Vista Regional Medical Center. The department currently operates with an average of 25% of elective cases starting on time. This can be attributed to a number of inefficiencies that occur throughout the hospital.

The following Industrial Engineering methods were utilized to improve patient flow:  creation of a data collection system to quantify delays  use of simulation and facility redesign techniques to determine feasibility and benefits of moving towards a surgical center model  development of a user interfaced database to record and analyze …

Laser Clean Room Re-Design: A Manufacturing Facility Re-Layout, Jennifer J. Siu

Industrial and Manufacturing Engineering

Alcon’s Laser Clean Room fosters inefficient production practices, is outdated for its current process, and lacking in clear process/product flow. A facility re-design is applied to bring order, efficiency, and optimize flow in the laser production lines.

Deliverables include a new layout that decreases product travel distances and increases productivity as well as an implementation plan and cost/savings analysis. Major design decisions include downsizing the clean room, sorting to find waste and establishing clear process/product flows. The design was implemented within three weeks and results yield 29% reduction of product travel distance, 10.4 hrs/day saved from eliminated gowning time and …

Lean Inventory Management System For Boeing Missile Defense, Danielle Partridge

Industrial and Manufacturing Engineering

Lean inventory management is influential for business. One of the wastes businesses aim to reduce, using lean principles, is inventory. Inventory management provides the essential tools for eliminating extra inventory and cost that is tied up in capital.

Boeing’s Ground Based Missile Defense inventory area was failing at meeting their proprietary lean manufacturing goals. There was a need for an inventory system that included: lean principles, inventory management and user-friendly capability. The goal of this project’s inventory management database process was to minimize inventory investment while still meeting functional requirements. The deliverables for this project met the needs of Boeing’s …

Preference Driven University Course Scheduling System, Heather A. Bellardo

Master's Theses

University course planning and scheduling is the process of determining what courses to offer, how many sections are needed, determining the best term to offer each section, assigning a faculty member to instruct each section, and scheduling each section to a timeslot to avoid conflicts. The result of this task has an impact on every student and faculty member in the department. The process is typically broken down into three major phases: course offering planning, faculty assignment to planned course sections, and course scheduling into timeslots.

This thesis looks at each of these phases for the Industrial and Manufacturing department …

Screen Printing Scheduling Methodology, Brandon Wolfe, Kyle Naylor

Graphic Communication

As the shift towards offshore business within the screen printing industry increases, American businesses must find a way to remain competitive. Due to manufacturing costs and regulation it is impossible for Americans to compete with the low per unit cost of foreign suppliers. By decreasing the time to market, American businesses will be able to remain competitive and recover lost business. In order to achieve this, a flexible scheduling model must be developed in order to increase throughput of a production process. This model serves to account for variables and variances that occur within the screen printing process, allowing for …

Axle Assembly Takt Time Change, Punit Shivji

Industrial and Manufacturing Engineering

The Toyota managed New United Motor Manufacturing Inc. automotive plant is currently going through difficult economic times. To prepare for future production demands, the plant will need to decrease production output and maintain a lower volume of vehicles produced with a high level of quality and efficiency. This project will take on the reorganization of the rear axle assembly lines and the departments that are involved to ensure a cost effective, efficient, and safe approach in manufacturing Toyota's Tacomas. Toyota recommends the Toyota production system as well as any knowledge and experience obtained from previous jobs and coursework to be …

Implementing Rfid To Improve Animal Shelter Inventory And Allocation, Adam Mach

Industrial and Manufacturing Engineering

The purpose of this project is to observe the best way to incorporate Radio Frequency Identification (RFID) technology into the animal inventory system present in animal shelters, while also observing the benefits of implementing this system. The Woods Humane Society was used in this project as a sample animal care facility that could benefit from this application.

Many RFID systems can be observed in other industries, but very few examples this technology exist in animal shelters or smaller animal care facilities. Part of the reason for that is because funds are scarce at most animal care facilities, like the Woods …

Funeral Services Marketing Interface To Enhance Customer Service And Overall Productivity, Alyssa R. Habing

Industrial and Manufacturing Engineering

Customer satisfaction is the ultimate goal of any business regardless of the industry it resides in; it’s the sole driver of a company’s productivity levels and overall success within the market. Although numb to most market fluctuations, the funeral industry needs to reinvent their business strategies continuously in order to increase their market share. It’s especially important for smaller funeral homes across the world to take this idea to another level in order to stay competitive with the larger, corporate establishments. In the past twenty years, the industry has grown exponentially due to more interest and popularity. The increase in …

Decision Analysis Tool For Appropriate Water Treatment Technologies In Improverished Villages, Conner David Johnston

Industrial and Manufacturing Engineering

No abstract provided.

T.K. Ripper: A Multidisciplinary Group Project, Logan Hunt

Industrial and Manufacturing Engineering

The purpose of this project is to provide solutions to objectives that require an industrial engineering (IE) background for a multidisciplinary group senior project. The group is creating a portable winch pulley, dubbed the T.K. Ripper, which will be used for extreme water sports. The group is interested in creating a business using this product, and has forecasted demand for the next three years. The objectives that were assigned from the group were a flow process chart, the cost of producing the product themselves in their own facility, the cost of producing the product if outsourced to China, how many …