Operations Research, Systems Engineering and Industrial Engineering Commons^™

Loss On Ignition Using Infrared Heating, Benjamin J. Binoniemi

Masters Theses

The focus of this study is a proof of concept that infrared heating can be used to produce a reliable and rapid method of performing the loss on ignition test. The loss on ignition test is a foundry industry standard test that requires all moisture and volatile organic compounds be vaporized from a sample of foundry sand. The standard test as recommended by the American Foundry Society uses a muffle oven and requires nearly four hours to perform. This new concept performs the same test in approximately ten minutes. The biggest issues with the loss on ignition test are time …

Benefits Of Cpfr And Vmi Collaboration Strategies In A Variable Demand Environment, Dattaraj Kamalapurkar

Dissertations

In recent years, practitioners and academic researchers have emphasized that organizations need to collaborate with suppliers and customers to improve their competitive advantage. The availability of cost efficient information technologies like EDI, XML, etc. have made it possible to develop and implement many forms of collaboration strategies. Among them, Vendor Managed Inventory (VMI) and Collaborative Planning, Forecasting and Replenishment (CPFR) are most popular, which are considered for this study. While many studies have identified the benefits of demand information sharing in supply chains; however the benefits gained by implementing collaboration strategies like VMI and CPFR in a variable demand environment …

Development Of A Task Assignment Tool To Customize Job Descriptions And Close Person-Job Fit Gaps, Bryan W. Booker

Dissertations

Does the knowledge worker fit the job or should the job fit the knowledge worker? This research developed a methodology and a tool to customize a knowledge worker’s job design to better fit their knowledge, skills, abilities and characteristics. The research outcomes support the customization of the job design to improve person-job fit, the documentation of the customized job design as a position description, and the use of a structured person-task assignment process. The recommended task assignment process includes a job aid that uses multivariate equations to predict expected task performance. Data were collected from two knowledge worker sub-groups: lean …

Optimum Failure Truncated Testing Strategies, Erik Kostandyan

Dissertations

Accumulated fatigue damage on mechanical components due to random stress loads eventually causes failure. Therefore products with lower failure rates are more desirable. Testing mechanical components for their intended purpose under predetermined working conditions is a common practice used by industries to prevent failures. Fatigue tests are categorized as Time Truncated or Failure Truncated, known in the literature as Type I and Type II tests, respectively. In failure truncated tests, the mechanical components are tested until the desired number of results is obtained. The parameters of a typical failure truncated test include the capacity of the test facility, the actual …

Development Of A Statistical Model For Process Control To Eliminate Sink Marks In Injection Molded Products, Kurt Frederick Hayden

Masters Theses

Customer demands for high-quality, defect-free injection-molded products are ever increasing. In order to satisfy these quality requirements, much effort is spent monitoring and controlling variable data such as cycle time, part weight, and dimensions. Attribute defects such as sink or splay are often overlooked in the development of process control systems. However, customers reject products because of these attribute defects. Industrial control systems based upon process variables and product design variables can detect conditions that may result in the molding of products with attribute defects. The systems can then correct the process prior to the molding of these defective products. …

Study Of Automotive Hydromount Mechanism, Min Lu

Dissertations

The hydromount mechanism is studied. It was determined that the dynamic characteristics of the hydromounts are related to the rubber static stiffness, rubber damping coefficient, volumetric stiffness, and effectiveness of the oscillating fluid in the inertia track. At high frequencies the motion of the fluid in the inertia track diminishes so that its effect is negligible and may be ignored. It is also concluded that the rubber damping has a minimal effect on the hydromount dynamic properties and may be neglected. The maximum loss angle, which corresponds to the maximum damping coefficient of the hydromount, occurs near the inertia track …

Design And Development Of A User Interface Between Mapics/Db And Factor 5.2, Raghu Pothuri

Masters Theses

An interface program was designed to transfer production data from MAPICS/DB, a MRP II software, to FACTOR 5.2, a Finite Capacity Scheduling software. Since FACTOR 5.2 is designed to be used in a stand-alone mode with its own independent data base, this interface program extracts data from the MRP II System and converts it to formats specified by the Scheduling System. To create a computer model of the manufacturing process, information about manufacturing orders, routings, and production facilities was obtained from MAPICS/DB files. Certain information needed by FACTOR 5.2, which is not available in MAPICS/DB, was supplemented by the program …

The Indentation Of Foam Pattern Surfaces By Coordinate Measuring Machine Probes, Sanjay Nenawati

Masters Theses

When coordinate measuring machines are used to measure the complex shapes of foam patterns, the spherical probe tips indent into the soft surface of the pattern. Such indentation represents a measurement error since the indicated dimension will not be the same as the actual dimension. To determine the magnitude of error, the depth of probe tip indentation into PMMA and EPS foam surface (i.e., elastic indentation) was measured as a function of time, applied load, and foam density. The residual indentation after the removal of the load (i.e., plastic indentation) was also studied.

The depth of elastic indentation increased with …

Computational Simulation Of Flow Through Elbows In The Approach Piping Systems To A Headbox, Kasinathan Ramanathan

Masters Theses

The successful operation of the wet end in a paper machine is highly dependent on the approach piping system. Sheet basis weight stability and ease of making wet end adjustments are greatly impaired by improperly designed approach piping systems. Most problems in headbox approach piping occur when the flow splits, combines, and passes through elbows.

Elbows create cross flows, flow separation, and eddies, and play an important role in the uniform and stable delivery of the pulp into the headbox. The effect due to an elbow lasts for a considerable distance downstream of the elbow and is severe when two …

Computer Aided Process Planning System For Generating Alternative Process Plans, Rao T. Gali

Masters Theses

Computer Aided Process Planning (CAPP) has a key role in Computer Integrated Manufacturing (CIM) as an interface between design and manufacturing. Current CAPP systems treat process planning as a static function, and always generate the same machine and process combinations. Thus, these CAPP systems are inadequate for advanced manufacturing facilities such as Flexible Manufacturing Systems (FMS). This thesis presents research conducted for the design and development of a CAPP system called Alternative Computer Aided Process Planning (A-CAPP) which generates alternative process plans by interacting with production planning and machine loading functions to satisfy system capacity constraints.

A-CAPP is a variant …