Operations Research, Systems Engineering and Industrial Engineering Commons^™

A Multi-Objective Stochastic Programming Model For Resilient And Sustainable Supply Chains Under Uncertainty, Mohammad H. Majdfaghihi

Dissertations

Supply chain resilience (SCRES) and sustainable supply chain management (SSCM) have garnered significant attention in the field of Supply Chain Management (SCM) science. This heightened interest is largely attributable to the increasing frequency and severity of uncertainty and disruptions in global supply chains. Resilience is a beneficial approach to managing uncertainties and preparing for and mitigating the adverse consequences of Supply Chain (SC) disruptions. Sustainability is a key concept in SCM, driven by governmental regulations and heightened stakeholder and customer concerns for environmental and societal well-being. Studies on SCRES have traditionally focused on preparing for and reacting to disruptions and …

Understanding Cnc Capacity Through Production Time Estimation, Kaitlin Bluhm

Honors Theses

Landscape Forms is a high-end outdoor furniture company. This thesis was completed at the Landscape Forms woodshop located in Kalamazoo, MI. Landscape Forms initially reached out regarding their CNC machines being the bottleneck and it was determined that the current product standards and capacity of the CNC machines at Landscape Forms were not accurate. This causes issues when planning and scheduling their incoming orders. During this thesis, two tools were developed over the course of two semesters. The first tool helped to create accurate product standards for their CNC machines depending on the different product types and second, a CNC …

Implementation Of The Plan For Every Part (Pfep) Tool And Additional Methodologies For Operational Improvement., Bernardo Luis Borges Pedroso

Masters Theses

The work focused on the inventory management of Dimplex Thermal Solutions, which had a profoundly overstocked warehouse and was suffering from significant operating expenses, due to the absence of a grounded ordering policy and the need to rent external storage space, respectively.

The main objective of the thesis was to solve the primarily mentioned problems, by constructing a Plan For Every Part (PFEP) tool, followed by the application of an inventory policy and the proposal of a redesigned warehouse layout, to compute ideal stock values and calculate the footprint requirements for Dimplex’s updated inventory levels, respectively. The execution step concerned …

Implementation Of Lean And Six Sigma Methodologies To Improve The Operations And Efficiencies Of An Inpatient Pharmacy, Brian Ricks

Medical Engineering Theses

Reducing overhead costs and eliminating process waste are important aspects of any successful organization. Hospital processes are frequently interconnected, with many exchanges of both materials and information between departments. The Inpatient Pharmacy, a key component of any hospital, has hundreds of interactions between departments on any given day, and many processes see the pharmacy acting as producers, consumers, and transporters of goods throughout the hospital. Such a varied role provides broad opportunities for process improvement. Within the broader manufacturing world, the philosophies of Lean and Six Sigma have helped many companies increase their process efficiencies, reduce costs, and increase quality. …

Versatile Home Workspace Environment, Kayli Holmes

Honors Theses

Since the initial spread of COVID-19, many individuals around the world have experienced a rapid shift from an external workplace, to needing a dedicated workspace within the home. While some individuals have been faced with new distractions like family members and pets, others have been faced with the struggle of having a workspace in common areas, where relaxation and socialization normally occur. Due to the needs for many people to work from home and be isolated from coworkers, it is essential for living spaces to be adaptable to meet these needs. Producing an effective separation can help lead to overall …

A Framework For Using Fused Image Data In Statistical Process Control, Shengfeng Chen

Dissertations

The use of image data in manufacturing quality control systems has grown rapidly over the years. Technological advancements in imaging devices (e.g., digital cameras, x-ray scanners, infrared cameras) have provided convenient and cost-effective ways to obtain images. These images contain important quality features (e.g., textures and product dimensions) that can be used to monitor, diagnose, predict, and control manufacturing processes. A key tool for monitoring images is statistical process control charts. Integrating images of parts to detect process shifts can significantly improve a quality systems efficiency. Unfortunately, appropriate techniques that take full advantage of data-rich images for control charting are …

Applications Of Image Processing Techniques And Spatial Data Analytics For Pressure Mapping Analysis, Joan Yamil Martinez

Dissertations

The technological advancements in sensors, monitoring systems, and tracking devices are changing how we study our environment; big data sets are becoming more and more prevalent due to the increase of information gathered with ease. One system benefiting from these technological improvements is pressure mapping technology, an easy-to-use and cost-effective solution for assessing contact pressure distributions.

Pressure mapping systems generally produce data sets of very large volume, especially when used for continuous tracking and monitoring, and are widely used for research in fields of ergonomics, sports, industries, and health disciplines. Pressure mapping systems are particularly important in the study of …

Evaluation Of Data Collection Operations For Real-Time Influenza Surveillance During An Emergency, Yuwen Gu

Dissertations

It is unclear how data collection operations for surveillance alter the disease portrayal that influenza reported trends attempt to provide during an emergency. This study developed a model that simulates the collection and testing of influenza specimens after an outbreak is declared in Michigan. It performed simulation based optimization to understand which operational factors affect the biases between the growth rates of original and observed influenza incidence trends, and to quantify the predictive power of the influenza incidence trends at different points of data collection. The results show that emergency driven high risk perception increases the reporting, which leads to …

Methodology To Qualify And Monitor A Chemically Bonded Sand System Used In Foundries, Prayag Pravinbhai Patel

Dissertations

The goal of this dissertation is to establish a new quality control framework that combines a statistical process control (SPC) approach to casting quality for chemically bonded sand systems used in foundries. Foundries in the United States use the American Foundry Society standardized sand testing to monitor chemically bonded sand systems. These standardized tests are inefficient for two reasons. Firstly, standard tests are based on mechanical, physical, chemical and thermal properties of a sand system that do not consider interaction between these properties, but sand casting processes are inherently thermo-mechanical, thermo-chemical and thermo-physical. Secondly, these tests can only detect large …

Emergency Department Triage Process Improvement, Tessa Williams

Honors Theses

This senior design project was completed at Ascension Borgess Hospital located in Kalamazoo, Michigan. The mission of Ascension Borgess Hospital is to provide patient centered care. In 2018, 562 patients left the Emergency Department (ED) without being seen, which is a large safety risk for the patients and hospital. Based on this, as well as other obstacles, this project focused on meeting the mission of Ascension Borgess by improving key ED metrics that impact patient centered care. In order to meet that mission, this study aims to improve patient experience, safety and quality of the care provided, profitability for the …

Improving Efficiency Of Manufacturing Cells, Conner Deneen

Honors Theses

Mann + Hummel is a tier one automotive supplier located in Portage, Michigan. The industry sponsor for this project is Director of Operations, Dan Kempisty with his supporting team, and the academic advisor for this project is Industrial Engineering Professor, Dana Hammond. The following report focuses on improving the efficiency of Cell 301 A and Cell 301 B which manufactures the air intake manifold for the Toyota Camry and Highlander. Topics analyzed in attempts to improve efficiencies include the following; standard operating procedures, line balancing, improving quality, reducing scrap, and analyzing non-value-added tasks. Time studies were conducted on each operator …

Embedded Fault Class Detection Methodology For Condition-Based Machine Monitoring And Predictive Maintenance, Nagdev Amruthnath

Dissertations

Ever since the Second Industrial Revolution, manufacturing firms have continuously been working on minimizing the inefficiencies and maximizing the productivity of their system. This objective led to the creation of the Toyota Production System which follows the motto of “making [the] highest quality products at the least cost in the shortest lead time. (Ohno, 1988)” This philosophy is widely recognized and is utilized by various industries today.

Currently, we are going through the Fourth Industrial Revolution (also called, Industry 4.0) where internet technologies are utilized to additionally maximize the productivity in the production processes. Process synchronization is one of the …

Compressed Air Systems Evaluation And Improvement, Lukas Swoboda

Honors Theses

This project was centered on recommending a new air compressor system for the Fluid System Connectors division of Parker Hannifin in Otsego, Michigan. The recommended compressor for the plant is a 250hp variable speed drive Ingersoll Rand Compressor. It is recommended that this compressor, along with two 35hp compressors already purchased by Parker be tied together using an automated system. In addition to the compressor, a flow controller was recommended to be implemented into the system.

Given that leaks are also a problem in the system, it is recommended that the majority of air leaks in the system be fixed …

Acetone Production, Ali Ibrahim Neamah

The Hilltop Review

Iraq struggles with a lack of acetone production. This overall deficiency impacts the economy of countries like Iraq. Inasmuch, acetone is a vital chemical component for many items imported into this country such as nail polish remover. Therefore, a process of acetone production is proposed in this study.

The ideal process of producing acetone with 90.0% isopropyl alcohol (IPA) decomposition method is proposed within this study. The feed of the process is 100000 ton/ day. This amount of feed is suggested due to the demographic need of acetone for the Iraqi population as well as the surrounding Middle Eastern region. …

Revisiting The One-Sided Ewma Control Chart Design, Duy Anh Duong-Tran

Masters Theses

Over the past half-century, Exponential Weighted Moving Average (EWMA) control charts have been widely used in Statistical Process Control to detect small and persistent process shifts. In theory, EWMA control limits monotonically increase over time to account for the continual growth of the EWMA statistic’s variance. These control limits are often assumed constant and are set to their respective asymptotic limits. While not theoretically correct, this simplifies the process of applying and analyzing the EWMA control chart while having little effect on the chart’s performance. One-Sided EWMA charts are often implemented when it is only desirable to detect shifts in …

A General Code To Represent The Mathematical Life Cycle Cost Model Of Bridge, Bajel Mohammed Alshadeedi

Masters Theses

There are many factors that play a role in the overall cost of any bridge. The life cycle cost needs deep knowledge of bridge components to calculate its subcategories costs. The bridge life cycle cost is divided into; agency, user cost, and society costs. The agency cost includes the expected value of the final bridge construction cost, the inspection cost, better value of repainting cost, and replacing asphaltic deck cost. The user cost includes traffic delay cost and vehicle operation cost under different traffic conditions, accident cost, and failure cost. The society cost includes aesthetical and environmental impact. All costs …

Modeling And Analysis Of Pca Workflow, Ewing Tiong

Masters Theses

Nursing shortage has been reported as a major problem faced not only by the United States but also by many other countries. One of the many interventions that has been used to curb nursing shortage is the increase in employment of Unlicensed Assistive Personnels (UAPs) as an alternative care delivery model. There are many types of UAP and one of them are Patient Care Assistants (PCAs). This research proposes a methodology to model and analyze the work ow of a PCA in terms of completing assigned tasks in a timely manner. The specific objectives of this research are to model …

Recycling In A Lean Environment, Marylin N. Glass-Hedges

Dissertations

Lean Manufacturing and Green Manufacturing systems co-occur in many manufacturing facilities. This dissertation investigated the relationship between materials recycling—as an important green waste-reduction technique—and lean techniques, and their influence on lean outcomes, specifically 1) if a correlation exists between lean techniques and material recycling, as these two variables also influence lean outcomes; and 2) the mediating effect of materials recycling between lean techniques and lean outcomes. Exploratory factor analysis, confirmatory factor analysis, and structural equation modeling were the chosen statistical analysis methods utilized to explore and confirm the lean techniques and lean outcomes constructs, test the models’ hypotheses and answer …

Loss On Ignition Using Infrared Heating, Benjamin J. Binoniemi

Masters Theses

The focus of this study is a proof of concept that infrared heating can be used to produce a reliable and rapid method of performing the loss on ignition test. The loss on ignition test is a foundry industry standard test that requires all moisture and volatile organic compounds be vaporized from a sample of foundry sand. The standard test as recommended by the American Foundry Society uses a muffle oven and requires nearly four hours to perform. This new concept performs the same test in approximately ten minutes. The biggest issues with the loss on ignition test are time …

Modeling New Product Success From Component Measures Of Product Advantage: A Model Utilizing Automated Text Classification And Sentiment Analysis, Ashley Nolen Akerman

Dissertations

What attributes of products are most associated with product success from the perspective of the consumer and how is this association affected by the technology level of the product offering? Creating successful new products is an imperative for long term survival for businesses. Past research has focused on the perspectives of manufacturers to understand product attributes that comprise the construct described as product advantage. This study investigated the components of product advantage from the perspective of the consumer and the significance of each component in explaining variance in product success.

A methodology and two classification toolsets were developed for the …

The Development Of A Workplace Resilience Instrument, Larry Mallak

Faculty Research and Creative Activities Award (FRACAA)

The Workplace Resilience Instrument (WRI) has the potential to provide organizations and managers a useful tool for improving workplace resilience and helping employees achieve their potential.

Improved Accuracy In Real-Time Rfid Localization Systems Using Kalman Filtering, Benjamin J. Sanda

Masters Theses

The use of Radio Frequency Identification (RFID) has become widespread in industry as a means to quickly and wirelessly identify and track packages and equipment. Now there is a commercial interest in using RFID to provide real-time localization. Efforts to use RFID technology for this purpose experience localization errors due to noise and multipath effects inherent to these environments. This paper presents the use of both linear Kalman filters and non-linear Unscented Kalman filters to reduce error effects inherent to real-time RFID localization systems and provide more accurate localization results in indoor environments. A commercial RFID localization system designed for …

Veneer Defect Data Collection & Analysis, Marylin Glass-Angeles, Josef Imesh, Nathan Christensen, Nathan Bowen, Zachary Miller

Research and Creative Activities Poster Day

Objectives: This project is Phase I of a two part study with the purpose of aiding Steelcase in reducing defects occurring in the sanding step of the wood manufacturing process. During Phase I, the team collected data and used the results to identify the greatest material and profit losses. The continuing goal of the study will be to address these issues to the greatest extent possible.

Modeling And Analysis Of Patient Care Assistants’ Workflow, Ewing Tiong

Research and Creative Activities Poster Day

Background

While there is a considerable amount of research on medium-to-long decision support models for healthcare systems, little emphasis is placed on research that focuses on short-term operational decisions made by healthcare providers. Patient care assistants (PCAs) provide both indirect and direct patient care under the supervision of a registered nurse (RN). Main responsibilities include:

• Gathering patient data
• Assisting patients with activities of daily living (ADLs)

Compressed Air Leak Study, Colin Knue, Suresh Kumar Baskaran

Research and Creative Activities Poster Day

Today compressed air plays very important role as part of expense. A huge chunk of expenditure can be saved as such. Effort in terms of monetary and energy will be a waste if even fraction of the compressed air is lost because of leak in the system without making the best use of it. There are leak detection and repair systems that can be adapted to overcome such wastage of compressed air. In this project, a procedure using ultrasonic leak detector to identify, locate and repair leaks is adapted. The summary of controlling already existing leaks and preventing more new …

Ergonomics Study Led Lighting Assembly, Marylin Glass-Angeles, Nathan Christensen, Josef Imesh, Lorena Peña, Natalia Matos

Research and Creative Activities Poster Day

The current assembly process of the LED Lighting product line at Landscape Forms (LF) combines high force exertion, motion repetition and an uncomfortable posture. Therefore, Industrial Engineers overseeing the manufacturing of these products raised a concern for their workers health and were interested in identifying injury risks related to the current methodology as well as opportunities for the reduction of such risks.

The Green Manufacturing Industrial Consortium’S (Gmic) Approach To Zero-Waste-To-Landfill (Zwtl), Nathan J. Christensen, Marylin Glass-Angeles

Research and Creative Activities Poster Day

Introduction: As organizations continually seek to reduce various forms of waste, some may seek to reduce their landfill impact and improve recycling and material disposal practices. Many organizations interested in reducing their landfill waste have embarked on a zero-waste-to-landfill (ZWTL) journey. This journey involves thoroughly exploring the landfill waste of an organization, reverse tracking the waste to its source, and establishing new practices and procedures for eliminating the source of waste from the landfill stream. The purpose of this poster is to describe the methodology used by the Green Manufacturing Initiative to assist companies on their ZWTL journey.

Systems Simulation Analysis Of A Hospital Rapid Response System, Shoruk Mansour

Research and Creative Activities Poster Day

The poster presents a systems simulation analysis of a hospital rapid response system. Analysis of interventions and future work related to the project are included.

Use Of Polymer Rapid Tools As Functional Injection Mold Tooling, Sean Derrick

Masters Theses

Conventional tool making for injection molded plastics is expensive, time consuming, and generates a great deal of waste. Presently, industry is waiting for what is commonly referred to as Rapid Tooling (RT). The greatest opportunity for RT implementation would be the use of Additively Manufacturing (AM) technology. Specifically, AM techniques which use a high strength polymer resin substrate.

The following research is an initial feasibility study to determine if Polymer Rapid Tools (PRTs) could be used as functional injection mold tooling. The objective of the research was to determine if a PRT could mold a variety of features to a …

Single-Depot Vehicle Routing Problem For Home Delivery Of Pharmaceutical Products, Kimberly Starr Harms

Masters Theses

Some retail pharmacies offer home delivery services to establish a competitive advantage in the growing healthcare market. The handling of orders for home delivery includes several internal and external processing and transportation activities. In this work, models were developed for use in a pharmacy delivery system to assist personnel in their daily activities. This work includes standard operating procedures for picking, packing and loading of delivery orders and the assignment and routing of vehicles to deliver customer orders. Results from simulated delivery areas identified interesting tradeoffs when comparing densely populated areas to sparsely populated areas. In addition, recommendations for order …