Nanoscience and Nanotechnology Commons^™

Heterogeneous Sensor Data Fusion For Multiscale, Shape Agnostic Flaw Detection In Laser Powder Bed Fusion Additive Manufacturing, Benjamin Bevans, Christopher Barrett, Thomas Spears, Aniruddha Gaikwad, Alex Riensche, Harold (Scott) Halliday, Prahalada Rao

Department of Mechanical and Materials Engineering: Faculty Publications

We developed and applied a novel approach for shape agnostic detection of multiscale flaws in laser powder bed fusion (LPBF) additive manufacturing using heterogenous in-situ sensor data. Flaws in LPBF range from porosity at the micro-scale (< 100 μm), layer related inconsistencies at the meso-scale (100 μm to 1 mm) and geometry-related flaws at the macroscale (> 1 mm). Existing data-driven models are primarily focused on detecting a specific type of LPBF flaw using signals from one type of sensor. Such approaches, which are trained on data from simple cuboid and cylindrical-shaped coupons, have met limited success when used for detecting multiscale flaws in complex LPBF parts. The objective of this work is to develop a heterogenous sensor data fusion …

Closed-Loop Control Of Meltpool Temperature In Directed Energy Deposition, Ziyad M. Smoqi, Ben Bevans, Aniruddha Gaikwad, James Craig, Alan Abul-Haj, Brent Roeder, Bill Macy, Jeffrey E. Shield, Prahalada K. Rao

Department of Mechanical and Materials Engineering: Faculty Publications

The objective of this work is to mitigate flaw formation in powder and laser-based directed energy deposition (DED) additive manufacturing process through close-loop control of the meltpool temperature. In this work, the meltpool temperature was controlled by modulating the laser power based on feedback signals from a coaxial two-wavelength imaging pyrometer. The utility of closed-loop control in DED is demonstrated in the context of practically inspired trapezoid-shaped stainlesssteel parts (SS 316L). We demonstrate that parts built under closed-loop control have reduced variation in porosity and uniform microstructure compared to parts built under open-loop conditions. For example, post-process characterization showed that …

Part-Scale Thermal Simulation Of Laser Powder Bed Fusion Using Graph Theory: Effect Of Thermal History On Porosity, Microstructure Evolution, And Recoater Crash, Reza Yavari, Ziyad Smoqi, Alex Riensche, Ben Bevans, Humaun Kobir, Heimdall Mendoza, Hyeyun Song, Kevin Cole, Prahalada Rao

Department of Mechanical and Materials Engineering: Faculty Publications

Flaw formation in laser powder bed fusion (LPBF) is influenced by the spatiotemporal temperature distribution – thermal history – of the part during the process. Therefore, to prevent flaw formation there is a need for fast and accurate models that can predict the thermal history as a function of the part shape and processing parameters. In previous work, a thermal modeling approach based on graph theory was used to predict the thermal history in LPBF parts in less-than 20% of the time required by finite element-based models with error within 10% of experimental measurements. The present work transitions toward the …

Scaffold Structural Microenvironmental Cues To Guide Tissue Regeneration In Bone Tissue Applications, Xuening Chen, Hongyuan Fan, Xiaowei Deng, Lina Wu, Tao Yi, Linxia Gu, Changchun Zhou, Yujiang Fan, Xingdong Zhang

Department of Mechanical and Materials Engineering: Faculty Publications

In the process of bone regeneration, new bone formation is largely affected by physico-chemical cues in the surrounding microenvironment. Tissue cells reside in a complex scaffold physiological microenvironment. The scaffold should provide certain circumstance full of structural cues to enhance multipotent mesenchymal stem cell (MSC) differentiation, osteoblast growth, extracellular matrix (ECM) deposition, and subsequent new bone formation. This article reviewed advances in fabrication technology that enable the creation of biomaterials with well-defined pore structure and surface topography, which can be sensed by host tissue cells (esp., stem cells) and subsequently determine cell fates during differentiation. Three important cues, including scaffold …

Impedance Characterization Of Ysz Based Nox Sensors, Ling Cui

Doctoral Dissertations

Yttria-stabilized zirconia has been utilized as an electrolyte of SOFC (Solid Oxide Fuel Cell) studies for years. It is also preferred as the electrolyte for solid state electrochemical sensor which is able to measure nitrogen oxides in the exhaust system. Electrochemical Impedance Spectroscopy method yields the change in impedance which is caused by an electron exchange of NO x gases at the sensing electrodes. From the EIS data, the fractional change in the phase angle is calculated for detecting sensor sensitivity.

Considering the fabrication of a sensor, several variables have been investigated which include the choice of electrolyte processing, sensing …

Systems Approach To Producing Electrospun Polyvinylidene Difluoride Fiber Webs With Controlled Fiber Structure And Functionality, Brian D. Bell

USF Tampa Graduate Theses and Dissertations

Polyvinylidene difluoride (PVDF) is a functional polymeric material that can be used for a wide variety of applications. There are many new future applications that were recently suggested for electrospun PVDF fibers. Electrospinning is a process capable of producing nano to micro sized PVDF fibers in a web. It is important to control the structure of the web during electrospinning because by controlling the structure of the web it is possible for the PVDF fiber web to have increased performance in comparison to other common forms of PVDF.

While past scientific literature focused on applications of PVDF fibers, little was …

Simulation Of Bio-Inspired Porous Battery Electrodes, Raju Gupta, R. Edwin Garcia, Rui Tu

The Summer Undergraduate Research Fellowship (SURF) Symposium

Advancement of technology has led to the increase in use of electronic devices. However, longer life of the rechargeable battery used in electronic devices is one of the biggest issue and demand in the world of electronic devices at present. Battery's performance is affected by the orientation, arrangement, shape and size, and porosity of the materials out of which battery electrodes are made. The goal of this project is to develop a set of numerical libraries that allow developing material micro structures that will allow increasing the performance of rechargeable batteries. We focused on the development of an algorithm that …

A Study Of Anodization Process During Pore Formation In Nanoporous Alumina Templates, Z. Wu, C. Richter, L. Menon

Latika Menon

We have carried out a systematic investigation of the anodization procedure in order to determine the exact chemical mechanism of the dissolution process responsible for pore formation in nanoporous alumina templates. We measured the anodization current as a function of time and compared it with the thickness of porous aluminum oxide layer obtained from cross-section scanning electron microscopy images. From this, we calculated the number of moles of electrons generated per mole of porous alumina grown. This analysis is consistent with a reaction mechanism in which aluminum is converted to aluminum oxide in addition with the direct transfer of aluminum …