Mechanical Engineering Commons^™

Effects Of A Nitrogen And Hydrogen Build Atmosphere On The Properties Of Additively Manufactured Tungsten, Dana C. Madsen

Theses and Dissertations

Additively manufactured tungsten was printed in pure nitrogen, nitrogen-2.5% hydrogen, and nitrogen-5% hydrogen atmospheres as part of a 2^3 full factorial designed experiment and subjected to room temperature and high-temperature three-point-bend testing, chemical analysis, hardness testing, and microstructural imaging techniques. The pure nitrogen specimens exhibited the highest strength and ductility at both high temperature and room temperature. Chemical analysis showed a 2-8x reduction in compositional oxygen relative to unprocessed powder. Hardness values for all samples was between 306.8 and 361.5 HV1. It is proposed that adding hydrogen into the build atmosphere reduced the available energy density for tungsten melting by …

Investigation Of Additively Manufactured Molybdenum-Tungsten-Rhenium Alloys, Randolph T. Abaya

Theses and Dissertations

The process of creating metal components through additive manufacturing is changing the way different industries can avoid the shortcomings of traditional metal production. Metals such as tungsten, molybdenum, and rhenium have many advantages for different applications, especially when alloyed together. In this study, an additively manufactured alloy containing 70% molybdenum, 25% tungsten, and 5% rhenium (70Mo-25W-5Re) is tested for its strength, ductility, hardness, and porosity. The 70Mo-25W-5Re alloy is printed through Laser Powder Bed Fusion (LPBF) under different conditions such as printing speed and printing atmosphere. Additionally, the effects of post printing heat treatment are conducted to understand the advantages …

Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton

Browse all Theses and Dissertations

Refractory metal alloys in the tungsten molybdenum rhenium ternary system were additively manufactured using laser power bed fusion. Four ternary alloys with varying concentrations of tungsten, molybdenum, and rhenium were manufactured and manufactured again with an addition of 1 wt% hafnium carbide. Samples were heat treated to heal cracks, reduce porosity, and reduce inhomogeneity. Material microstructure was characterized before and after heat treatment using microscopy, energy dispersive x-ray spectroscopy, and electron backscatter diffraction mapping. Mechanical testing was conducted on both three-point bend specimens and compression specimens, resulting in maximum bending strengths of 677.86 MPa, and maximum compression 0.2% yield strengths …

Tungsten: The Strongest Natural Metal On Earth, Haley E. Holland, Razan Khadka, Lee Marble, Kaleb Tutor

ME 4133/6133 Mechanical Metallurgy

The overall objective of this project was to construct a process-structure-property-performance (PSPP) map for a chosen metallic material. The material chosen by the group is tungsten (W). Tungsten is a rare, naturally occurring element and is usually found in the form of ores. It is known predominantly for its ability to withstand extreme temperatures, as well as its high tensile strength. The PSPP map displays many specifications of tungsten in each of the four categories and further details regarding each specific linkage, or subcategory, within the map are written throughout the research paper.

Along with the four specific categories outlined …

Tungsten Doping Induced Superior Mechanical Properties Of Hafnium Oxide For Energy Applications, Ann Marie Uribe

Open Access Theses & Dissertations

Hafnium oxide, or hafnia, is a high temperature refractory material with good electrical, chemical, optical, and thermodynamic properties. The effects of dopants have been widely studied, especially after the discovery of ferroelectricity induced in hafnia thin films. While attractive and used in the opto-electronic, memory devices, and semiconductor industries, there is a lack in the literature on enhancing the mechanical properties of hafnium oxide, specifically through doping it with tungsten, another material of interest particularly for future high temperature device applications. Thus, this work aimed to grow hafnia thin films doped with varying amounts of tungsten. The samples were grown …

Freeze-Form Extrusion Fabrication Of Functionally Graded Material Composites Using Zirconium Carbide And Tungsten, Ang Li, Aaron S. Thornton, Bradley K. Deuser, Jeremy Lee Watts, Ming-Chuan Leu, Greg Hilmas, Robert G. Landers

Materials Science and Engineering Faculty Research & Creative Works

Ultra-high-temperature ceramics are being investigated for future use in aerospace applications due to their superior thermo-mechanical properties, as well as their oxidation resistance, at temperatures above 2000⁰C. However, their brittleness makes them susceptible to thermal shock failure. As graded composites, components fabricated as functionally-graded materials (FGMs) can combine the superior properties of ceramics with the toughness of an underlying refractory metal. This paper discusses the grading of two materials through the use of a Freeze-form Extrusion Fabrication (FEF) system to build FGM parts consisting of zirconium carbide (ZrC) and tungsten (W). Aqueous-based colloidal suspensions of ZrC and W were developed …

Interfacial Reactions Between Sn-3.5 Ag Solder And Ni-W Alloy Films

A.S. Md Abdul Haseeb

Nickel based alloys are currently being investigated in an effort to develop stable barrier films between lead free solder and copper substrate. In this study, interfacial reactions between Ni-W alloy films and Sn-3.5 Ag solder have been investigated. Ni-W alloys films with tungsten content in the range of 5.0-18.0 at.% were prepared on copper substrate by electrodeposition in ammonia citrate bath. Solder joints were prepared on the Ni-W coated substrate at a reflow temperature of 250 °C. The solder joint interface was investigated by Cross-sectional scanning electron microscopy, energy dispersive X-ray spectroscopy and electron back scatter diffraction. It has been …

Structural Investigations On Nanocrystalline Ni-W Alloy Films By Transmission Electron Microscopy

A.S. Md Abdul Haseeb

Electrodeposited Ni-W alloys have been investigated in the as-deposited state by transmission electron microscopy in order to investigate the microstructural features in dependence of the tungsten content. Within the tungsten content range from 7 at.% up to 12 at.%, the microstructure is nanocrystalline characterized by a bimodal grain size distribution, consisting out of 20 to 200 nm sized grains and also larger grains with several 100 nm characteristic dimension. No clear trend in microstructure formation is visible with W content or deposition conditions in the investigated W content range. Only solid solution phase characteristics were observed. The lattice constant is …

Liga Fabrication Of Nanocrystalline Ni-W Alloy Micro Specimens From Ammonia-Citrate Bath

A.S. Md Abdul Haseeb

Ammonia-citrate bath has been investigated for the deposition of nano crystalline Ni-W alloy micro components using the LIGA process. First the bath stability and deposit characteristics were studied. Fabrication of micro specimens were then carried out on silicon substrates covered with novolac as well as thick PMMA resist for LIGA. Effects of different parameters like current density, nickel ion and tungsten ion concentration in the bath, deposition time etc. on the deposit characteristics and current efficiency were studied. The deposited Ni-W samples were characterized by scanning electron microscopy, energy depressive X-ray spectroscopy, light optical microscopy and X-ray diffraction. Results show …

Liga Fabrication Of Nanocrystalline Ni-W Alloy Micro Specimens From Ammonia-Citrate Bath

A.S. Md Abdul Haseeb

Ammonia-citrate bath has been investigated for the deposition of nano crystalline Ni-W alloy micro components using the LIGA process. First the bath stability and deposit characteristics were studied. Fabrication of micro specimens were then carried out on silicon substrates covered with novolac as well as thick PMMA resist for LIGA. Effects of different parameters like current density, nickel ion and tungsten ion concentration in the bath, deposition time etc. on the deposit characteristics and current efficiency were studied. The deposited Ni-W samples were characterized by scanning electron microscopy, energy depressive X-ray spectroscopy, light optical microscopy and X-ray diffraction. Results show …