Mechanical Engineering Commons^™

Heterogeneous Sensor Data Fusion For Multiscale, Shape Agnostic Flaw Detection In Laser Powder Bed Fusion Additive Manufacturing, Benjamin Bevans, Christopher Barrett, Thomas Spears, Aniruddha Gaikwad, Alex Riensche, Harold (Scott) Halliday, Prahalada Rao

Department of Mechanical and Materials Engineering: Faculty Publications

We developed and applied a novel approach for shape agnostic detection of multiscale flaws in laser powder bed fusion (LPBF) additive manufacturing using heterogenous in-situ sensor data. Flaws in LPBF range from porosity at the micro-scale (< 100 μm), layer related inconsistencies at the meso-scale (100 μm to 1 mm) and geometry-related flaws at the macroscale (> 1 mm). Existing data-driven models are primarily focused on detecting a specific type of LPBF flaw using signals from one type of sensor. Such approaches, which are trained on data from simple cuboid and cylindrical-shaped coupons, have met limited success when used for detecting multiscale flaws in complex LPBF parts. The objective of this work is to develop a heterogenous sensor data fusion …

Material Detection With Thermal Imaging And Computer Vision: Potentials And Limitations, Jared Poe

Graduate Theses and Dissertations

The goal of my masters thesis research is to develop an affordable and mobile infraredbased environmental sensoring system for the control of a servo motor based on material identification. While this sensing could be oriented towards different applications, my thesis is particularly interested in material detection due to the wide range of possible applications in mechanical engineering. Material detection using a thermal mobile camera could be used in manufacturing, recycling or autonomous robotics. For my research, the application that will be focused on is using this material detection to control a servo motor by identifying and sending control inputs based …

Surface Topography Formation And Thermographic Analysis In Laser Polishing Of H13 Tool Steel, Joshua D. Miller

Electronic Thesis and Dissertation Repository

Laser polishing, in its simplest form, is the melting of a small layer of material via laser radiation. This creates a small molten pool which is re-distrusted across the surface, resulting in a much smoother finished surface. Although this process has been around for decades now, there has been a recent insurgence into industrial applications. Despite this, the phenomena that occur during the process are still not fully understood. Therefore, increasing the knowledge surrounding the process would be ideal.

To accomplish this, various input parameters of the process are altered to analyze the effect on the finished polished surface. Through …

Detection Of Voids In Prestressed Concrete Bridges Using Thermal Imaging And Ground-Penetrating Radar, David G. Pollock, Kenneth J. Dupuis, Benjamin Lacour, Karl R. Olsen

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

Thermal imaging and ground-penetrating radar was conducted on concrete specimens with simulated air voids. For the thermal imaging inspections, six concrete specimens were constructed during the month of June 2007 to simulate the walls of post-tensioned box girder bridges. The objective was to detect simulated air voids within grouted post-tensioning ducts, thus locating areas where the post-tensioning steel strands are vulnerable to corrosion. The most important deduction taken from these inspections was that PT-ducts and simulated voids were more detectable in the 20 cm (8 in.) thick specimens than in the 30 cm (12 in.) thick specimens. While inspections of …