Mechanical Engineering Commons^™

A Numerical Simulation Optimizing Droplet Motion Driven By Electrowetting, Jake M. Lesinski

Master's Theses

A numerical simulation of electrowetting on a dielectric was performed in COMSOL to grant insight on various parameters that play a critical role in system performance. The specific system being simulated was the Open Drop experiment and the parameters being investigated were the applied voltage, contact angle at the advancing triple point, and droplet overlap onto neighboring actuated electrodes. These parameters were investigated with respect to their effect on droplet locomotion performance. This performance was quantified by the droplets velocity and the dielectrophortic (DEP) force’s magnitude; the DEP force was calculated from integration of the Maxwell Stress Tensor, however, the …

Electrowetting Using A Microfluidic Kelvin Water Dropper, Elias Yazdanshenas, Qiang Tang, Xiaoyu Zhang

Mechanical & Aerospace Engineering Faculty Publications

The Kelvin water dropper is an electrostatic generator that can generate high voltage electricity through water dripping. A conventional Kelvin water dropper converts the gravitational potential energy of water into electricity. Due to its low current output, Kelvin water droppers can only be used in limited cases that demand high voltage. In the present study, microfluidic Kelvin water droppers (MKWDs) were built in house to demonstrate a low-cost but accurately controlled miniature device for high voltage generation. The performance of the MKWDs was characterized using different channel diameters and flow rates. The best performed MKWD was then used to conduct …

Controlled Manipulation Of Floating Objects On Deformed Fluid Interfaces And Conditions For Stable Equilibria, Jose M. Carballo, Qi Ni, Jose Vasquez, Nathan B. Crane

Faculty Publications

At the millimeter scale, interactions between floating and semi-immersed objects are significant. The local curvature of the interface is modified by the weight/buoyancy forces of floating objects, and by the surface properties of semi-immersed objects. The curvature changes generate attractive (or repulsive) interactions between floating parts, and semi-immersed objects. This work demonstrates how electrowetting can manipulate these interactions in order to position, align, assemble and transport parts attached to the fluid interface. This demonstrates one way in which fluid interfaces can provide an alternative to standard pick and place technology for part positioning/assembly. Typically, the part/rod forces are purely attractive …

Open-Loop Electrowetting Actuation With Micro-Stepping, Qi Ni, Daniel E. Capecci, Nathan B. Crane

Faculty Publications

Microfluidic-driven mechanical actuation opens new possibilities for positioning and manipulating delicate small components. However, existing microfluidic actuation methods are not well-suited to positioning with high resolution. This paper reports a method for precise, open-loop control of droplet position in finite steps by varying the duty cycle of the input signal in electrowetting actuation. When wetted to a solid object, both the droplet and the solid can be actuated. Unlike conventional electrowetting actuation methods, positioning resolution in our proposed method can be much smaller than the size of the underlying electrodes without requiring closed loop feedback control system. Using a leaky …

Long Life Electrochemical Diodes For Continuous Electrowetting, Mehdi Khodayari, Ben Hahne, Nathan B. Crane

Faculty Publications

The rate of electrochemical reactions in some systems varies with the polarity of the overpotential on the working electrode, introducing diode-like behavior at the electrode/electrolyte interface. However, with repeated bipolar cycling, the electrochemical current damages the electrodes. We have connected electrochemical diodes in series with opposing polarities to reduce the diode current while charging a capacitive circuit. We have previously used this capacitive circuit arrangement to actuate aqueous droplets continuously using the electrowetting (EW) effect. In this study, the performance of electrochemical diodes under repeated voltage cycles is investigated. Aluminum and titanium electrodes in contact with three electrolyte solutions (0.1 …

Floating Electrode Electrowetting On Hydrophobic Dielectric With An Sio2 Layer, Mehdi Khodayari, Benjamin Hahne, Nathan B. Crane, Alex A. Volinsky

Faculty Publications

Floating electrode electrowetting is caused by dc voltage applied to a liquid droplet on the Cytop surface, without electrical connection to the substrate. The effect is caused by the charge separation in the floating electrode. A highly-resistive thermally-grown SiO2 layer underneath the Cytop enables the droplet to hold charges without leakage, which is the key contribution. Electrowetting with an SiO2 layer shows a memory effect, where the wetting angle stays the same after the auxiliary electrode is removed from the droplet in both conventional and floating electrode electrowetting. Floating electrode electrowetting provides an alternative configuration for developing advanced electrowetting-based devices.

Continuous Electrowetting In Passivating And Non-Passivating Systems, Mehdi Khodayari

USF Tampa Graduate Theses and Dissertations

Electrowetting is an electromechanical response that can be used to change the equilibrium

shape of droplets on a surface through the application of an electric potential. By applying this potential asymmetrically to a droplet, the droplet can be moved. Typical electrowetting devices use an electrode covered by a dielectric to reduce electrochemical interactions. Successful electrowetting requires electrodes and dielectric layers that can resist damage through many cycles of voltage.

Continuous Electrowetting (CEW) is performed on high resistivity silicon wafers. In this process, when an electric potential difference is applied between the substrate ends, the droplet on the substrate moves towards …

Electrochemical Explanation For Asymmetric Electrowetting Response, Mehdi Khodayari, Nathan B. Crane, Alex A. Volinsky

Faculty Publications

In electrowetting, a droplet/substrate contact angle is modulated by applying a potential difference between the droplet and the substrate. Typically, the droplet potential is changed via an auxiliary electrode dipped in the droplet. Here, it is shown that electrochemical reactions lead to a potential drop on the auxiliary electrode in electrowetting, which degrades the droplet contact angle modulation. The magnitude of this effect depends on the voltage polarity. This problem can be addressed by using a dielectric layer, such as SiO2, which can prevent electrochemical reactions with the electrowetting substrate and the auxiliary electrode.

Design Of Contact Line Friction Measurement Machine Apparatus, Seyed Kamran Najafi

USF Tampa Graduate Theses and Dissertations

The purpose of this project is to design and manufacture a high precision machine to directly measure the surface force of fluids. Knowing how to move droplets easier with less resistance can increase the potential of a wide range of applications and improve the performance of things such as self-assembly applications. This machine has the ability to measure forces of up to 100 N with a MEMS based sensor. The motion system on this machine moves a substrate underneath of a droplet for 100 mm and applies dragging force to the sensor. It moves with a controlled speed with high …

A Material System For Reliable Low Voltage Anodic Electrowetting, Mehdi Khodayari, Jose Carballo, Nathan B. Crane

Faculty Publications

Electrowetting on dielectric is demonstrated with a thin spin-coated fluoropolymer over an aluminum electrode. Previous efforts to use thin spin-coated dielectric layers for electrowetting have shown limited success due to defects in the layers. However, when used with a citric acid electrolyte and anodic voltages, repeatable droplet actuation is achieved for 5000 cycles with an actuation of just 10 V. This offers the potential for low voltage electrowetting systems that can be manufactured with a simple low-cost process.

Bidirectional Electrowetting Actuation With Voltage Polarity Dependence, Nathan B. Crane, Alex A. Volinsky, Pradeep Mishra, Ajay Rajgadkar, Mehdi Khodayari

Faculty Publications

This work presents an electrowetting system in which the actuation direction depends on the polarity of the applied voltage. Since electrowetting response depends on the voltage squared, it is typically independent of voltage sign to first order. However, the introduction of an electrochemicaal diode into the equivalent electrical circuit permits polarity-dependent behavior. Electrochemical diodes were created by making holes in the dielectric. The aluminum electrodes passivate and prevent current flow in one direction, creating diode-like behavior with high breakdown voltage. The resulting actuation forces were directly measured and are of comparable magnitude for both actuation directions.

Characterization Of Electrowetting Processes Through Force Measurements, Nathan B. Crane, Pradeep Mishra, Alex A. Volinsky

Faculty Publications

A new method of characterizing electrowetting is presented in which the forces applied to a modified nanoindenter tip by a test water droplet are measured. A droplet is trapped between the flat nanoindenter tip and the test substrate containing the necessary electrodes. When voltage is applied to the electrodes in the substrate, lateral and normal forces are exerted on the tip and measured by the nanoindenter transducer. Proper selection of the tip geometry permits direct prediction of the resulting in-plane lateral forces using analytical formulas derived from the Young-Lippmann equation. Experimental results show good agreement with both analytical and numerical …