Mechanical Engineering Commons^™

Creep Behavior Of A Ti-Based Multi-Principal Element Alloy, Benjamin Elbrecht

All Theses

Abstract

The understanding of microstructural damage mechanisms is the foundation of better understanding existing materials and future material development. There are significant challenges to measuring these damage mechanisms in-situ as continuous observation of the state of the microstructure is difficult or impossible for many experimental setups. This thesis presents a method for measuring grain boundary sliding (GBS) and local strain concentrations in-situ via a Heaviside function based algorithm. GBS is the shearing of two grains along their shared grain boundary and is a common damage mechanism in creep which presents as a discontinuity that can be measured with a Heaviside …

Application Of The Continuum Damage Mechanics Wilshire-Cano-Stewart (Wcs) Model, Jaime Aaron Cano

Open Access Theses & Dissertations

In this study, the applications of the continuum damage mechanics-based Wilshire-Cano-Stewart (WCS) model are explored to predict rupture time, minimum-creep-strain-rate (MCSR), damage, damage evolution, and creep deformation. Increase knowledge in manufacturing methods has pushed the limit of material science and the development of new materials. Conventional testing is required to qualify materials against creep which according to the ASME B&PV III code, 10,000+ hours of experiments are necessary for each heat before materials are put into service. This process is costly and not feasible for new materials. As an alternative, models have been employed to predict creep behaviors and reduce …

Electrically Conductive Bearing Adapter Polymer Pad For Use In Freight Railcar Service Applications, Jesse M. Aguilera

Theses and Dissertations

Many freight railcars rest on polymer adapter pads made of injection-molded Thermoplastic Polyurethane (TPU) polymers which feature two copper studs to provide electrical conductivity through the adapter pads, which power onboard systems. In service, pads experience impact and cyclic loading, resulting in wear and plastic compression of the copper studs. This leads to signal interruptions and periodic replacement of the polymer pads, which results in downtime due to maintenance and reduced reliability since pad failure is unpredictable. These limitations in the current design are the impetus to create an electrically conductive polymer adapter pad that does not rely on the …

Investigating The Effects Of Topology On The Fracture And Failure Mechanisms Of Low Density Metamaterials, Kaitlynn Melissa Conway

All Dissertations

Advances in additive manufacturing have enabled the creation of low density metamaterials with fine features and complex topographies. These new metamaterial topologies and size scales not previously possible broaden the spectrum of lightweight materials with unique properties that are advantageous in a variety of applications. There however is a lack of understanding of metamaterial failure and fracture behaviors. Studies tend to report only a few material properties rather than a comprehensive description of behavior. Due to this, there is a hesitancy to incorporate metamaterials into engineering designs despite proven remarkable properties. This work seeks to investigate in three parts the …

Effect Of Surface Roughness And External Loading On Embedment In Steel And Aluminum Bolted Joints, Nathan Stang

Electronic Theses and Dissertations

Embedment in bolted joints is defined as the local deformation of surfaces into one another due to uneven contact. Embedment that occurs after the tightening of a bolted joint can cause loss of preload in the joint potentially leading to failure. VDI 2230, a German standard for bolted joint design, is currently the main source for engineers regarding embedment. It related expected embedment to the surface roughness in steel bolted joints. This research expands on the VDI standard by performing tests on a commonly used aluminum alloy and a steel alloy. Both cold rolled 1045 steel and 6061- T6511 aluminum …

A Probabilistic Creep Constitutive Model For Creep Deformation, Damage, And Rupture, Md Abir Hossain

Open Access Theses & Dissertations

The structural analysis of Industrial Gas Turbine (IGT), Aeroengine, Gen IV nuclear components under in-service conditions at various stress and temperature are susceptible to time-dependent creep deformation and creep induced failure. Such failure phenomena are exacerbated by the randomness in material properties, oscillating loading conditions, and other sources of uncertainty. The demand for physically based probabilistic creep modeling is highly sought by alloy designers. The objective of this study is to develop and validate a probabilistic creep-damage model incorporating multi-sources of uncertainty to replace the traditional deterministic and empirical decision-based modeling. In this study, the deterministic Sine-hyperbolic (Sinh) creep-damage model …

Computational Methods For Creep Modeling, Ricardo Vega

Open Access Theses & Dissertations

Creep is an important phenomenon present in the power generation and aerospace industry. Creep is a mechanism that degrades the quality of a part, such as the turbines used in different industries, when elevated temperatures and loads are applied. Creep damage can cause critical failures that can cost millions of dollars and as such, prevention is important. A multitude of creep models exist to help with design and failure prevention. These models are applied using computational tools which allows the engineer to properly predict the life of a part or other material properties. In this work various creep numerical optimization …

An Accelerated Creep Testing Program For Nickel Based Superalloys, Robert M. Mach

Open Access Theses & Dissertations

In order to improve the energy production within the United States, new materials are developed with the goal of increased functionality. These materials are required to perform at extreme pressures and temperatures (up to and beyond 200MPa and 650â??) as well as be sustainable beyond 105 hours. Before developing these materials into components for power generation, mechanical testing is required to better understand the behavior of these materials at various loads and temperatures. The longest of these tests is the conventional creep test which is a real time test that can beyond 105 hours depending on service conditions. Hundreds of …

Magnesium Nanocomposites: An Overview On Time-Dependent Plastic (Creep) Deformation, Meysem Haghshenas, Manoj Gupta

Mechanical Engineering Faculty Publications

Magnesium (Mg) nanocomposites are created when nano-size particles are embedded into the Mg (or Mg alloy) matrix. The Mg nanocomposites, cited as high-strength energy-saving materials of future, are a group of emerging materials with excellent combination of strength and ductility and superior specific strength property (strength-to-weight ratio). Having said this, Mg nanocomposites are considered as promising replacement for other structural alloys (i.e. aluminum and titanium) wherever low density and high strength are required, i.e. transportation, aerospace, defense, etc. To be able to apply this group of materials for real components, different failure mechanisms at ambient and elevated temperatures under …

Reliability Of Lead-Free Solder Joints Under Combined Shear And Compressive Loads, Ian Bernander, Travis Dale, Yuvraj Singh, Ganesh Subbarayan

The Summer Undergraduate Research Fellowship (SURF) Symposium

In electronic assemblies, solder joints are used to create electrical connections, remove heat, and mechanically support the components. When an electronic device is powered on, the solder joints and the board they are attached to heat up, expanding at different rates. Due to the difference in expansion, shear stress is imposed on the solder joints. As the device is powered on and off, this shear stress can eventually fracture the solder joint, causing the device to fail. Therefore, to increase the lifespan of electronics, it is important to investigate the mechanical properties of solder alloys. The present study investigates how …

Design And Testing Of A Linear Compliant Mechanism With Adjustable Force Output, William Niemeier

USF Tampa Graduate Theses and Dissertations

This thesis presents a novel compliant mechanism with adjustable force output. The force comes from the bending of a rectangular cross section beam within the mechanism. By rotating this beam with a stepper motor, the force output of the mechanism changes. A model was made to simulate this mechanism, and a prototype was made based off of this data. A test apparatus was constructed around this mechanism, and a series of tests were performed. These tests adjusted parameters such as beam rotation speed and weight in order to characterize the system. Adjustments were made based on this information and the …

High Temperature Compression Creep Of U3si2, Emil Angelo Cahanap Mercado

Theses and Dissertations

As a result of the Fukushima Daiichi Nuclear Disaster in 2011, a push for increasing the safety of nuclear power plants was made through research grants funded through the United States Department of Energy via the Accident Tolerant Fuels (ATF) campaign. One of the focuses of the campaign is improving the accident tolerance of nuclear fuel during a loss of coolant accident.

A promising set of being researched from the ATF is Silicon Carbide (SiC) composite cladding and Uranium Silicide (U3Si2) fuel pellets. Under high temperatures, stresses, and times the creep deformation can play an important factor in pellet to …

Constitutive Modeling Of Creep In Leaded And Lead-Free Solder Alloys Using Constant Strain Rate Tensile Testing, Eric Thomas Stang

Browse all Theses and Dissertations

Environmental and safety concerns have necessitated a phase-out of lead-based alloys, which are often used in electronics solder applications. In order to properly assess suitable replacement materials, it is necessary to understand the deformation mechanisms relevant to the application. In the case of electronics solder, creep is an important mechanism that must be considered in the design of reliable devices and systems. In this study, Power-Law and Garofalo constitutive creep models were derived for two medium temperature solder alloys. The first alloy is known by the commercial name Indalloy 236 and is a quaternary alloy of lead, antimony, tin, and …

Flexural Creep Behavior Of Adhesively Bonded Metal And Composite Laminates, Hasan M. Nuwayer

Wayne State University Dissertations

Adhesively bonded structures exhibit time dependent behavior when subjected to constant load (creep). In this investigation, long-term creep behavior of adhesively bonded aluminum and carbon fiber composite beams under flexural loading was investigated. Three point bending test was selected because of its simplicity and the fact that bending stresses are quite common. In this study, two types of adhesively bonded beam specimens were tested: specimens prepared by adhesively bonding two aluminum beams and specimens prepared by adhesively bonding two unidirectional carbon fiber laminated beams. Accelerated creep tests were performed at higher temperatures up to 60 °C and deflection was measured …

An Examination Of The Indentation Size Effect In Fcc Metals And Alloys From A Kinetics Based Perspective Using Nanoindentation, David Earl Stegall

Mechanical & Aerospace Engineering Theses & Dissertations

The indentation size effect (ISE) in metals is described as the rise in hardness with decreasing depth of indentation and contradicts conventional plasticity behavior. The goal of this dissertation is to further examine the fundamental dislocation mechanisms that may be contributing to the so-called indentation size effect. In this work, we examined several metals and alloys including 99.999% Aluminum (SFE ~200 mJ/m²), 99.95% Nickel (SFE ~125 mJ/m²), 99.95% Silver (SFE ~22 mJ/m²⁾, and three alloys, alpha brass 70/30 (SFE >10 mJ/m²), 70/30 nickel copper (SFE ~100 mJ/ …

Locally Optimized Covariance Kriging For Non-Stationary System Responses, Daniel Lee Clark Jr.

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In this thesis, the Locally-Optimized Covariance (LOC) Kriging method is developed. This method represents a flexible surrogate modeling approach for approximating a non-stationary Kriging covariance structures for deterministic responses. The non-stationary covariance structure is approximated by aggregating multiple stationary localities. The aforementioned localities are determined to be statistically significant utilizing the Non-Stationary Identification Test. This methodology is applied to various demonstration problems including simple one and two-dimensional analytical cases, a deterministic fatigue and creep life model, and a five-dimensional fluid-structural interaction problem. The practical significance of LOC-Kriging is discussed in detail and is directly compared to stationary Kriging considering computational …

Methodology For Analysis Of Stress, Creep, And Fatigue Behavior Of Compliant Mechanisms, Joshua Allen Crews

Doctoral Dissertations

"A methodology is developed for analyzing stress within homogeneous and metallic-reinforced, fixed-free compliant segments and small-length flexural pivots. Boundary conditions related to the inclusion of metallic reinforcing components within a polymer compliant segment are investigated. The analysis method outlined herein relies on key outputs from the pseudo-rigid-body models (PRBMs). A method is presented for the redesign of compliant mechanisms to include metallic reinforcement to reduce stress while maintaining force-deflection behavior. Examples are provided in which a compliant segment is redesigned to include metallic reinforcement by using the stress equations developed from the PRBM. The effect of bonding between the polymer …

Creep And Shrinkage Behavior Of Fly Ash Based Geopolymer Concrete, Md Rashedul Islam

Doctoral Dissertations

The manuscript presented herein is based on the investigation of the short and long term properties of fly ash based geopolymer concrete (GPC) and their link to fly ash characteristics. Fly ash (FA) exhibits a significantly different particle morphology, which impacts the mechanical properties of the resulting GPC and typically contains impurities that fluctuate from one FA source to another. A key contribution of this research work is the capturing of the variability posed by the FA stockpile with a wide range of physical, chemical, and crystallographic characteristics as a source material to select the GPC mix design. In the …

Rheology Of Cross-Linked Polymers And Polymer Foams: Theory And Experimental Results, John Herman

Wayne State University Dissertations

Typical polymers have a time-dependent response to loading which results in stress relaxation or creep. Models using springs/dashpots or Volterra integrals are capable of predicting the material response, but place little or no emphasis on the reasoning behind the response. This research proposes a microscopic reasoning behind polymer chain movement, while developing a model to predict the creep and stress relaxation of a polymer foam. Based on the theorized slip/stick of polymer chains as they slide past each other, this model successfully predicts the behavior of a PMI polymer foam under tensile loads. This model lends insights into polymer microscopic …

High Temperature Transient Creep Analysis Of Metals, Sara Mirmasoudi

Browse all Theses and Dissertations

The ability to design vehicles capable of reaching hypersonic speeds has become a necessity to satisfy industry requirements, hence requiring the need for better understanding of creep behavior of materials. Although the steady state creep of metals has been analyzed rigorously, there is little known about transient creep of many metals. Understanding transient creep behavior of metals is crucial in analysis and design of short term hypersonic flight applications. Hence, a transient creep analysis of 304SS, Al7075-T6, Al2024-T6, Inconel 625, Inconel 718, and Rene N4 is carried out focusing on the microstructural behavior of these metals undergoing high temperature operating …

A Hybrid Constitutive Model For Creep, Fatigue, And Creep-Fatigue Damage, Calvin Stewart

Electronic Theses and Dissertations

In the combustion zone of industrial- and aero- gas turbines, thermomechanical fatigue (TMF) is the dominant damage mechanism. Thermomechanical fatigue is a coupling of independent creep, fatigue, and oxidation damage mechanisms that interact and accelerate microstructural degradation. A mixture of intergranular cracking due to creep, transgranular cracking due to fatigue, and surface embrittlement due to oxidation is often observed in gas turbine components removed from service. The current maintenance scheme for gas turbines is to remove components from service when any criteria (elongation, stress-rupture, crack length, etc.) exceed the designed maximum allowable. Experimental, theoretical, and numerical analyses are performed to …

Solar Turbines Creep Test Fixture, Rene Maciel, Eric Nelson, Chris Ewald

Mechanical Engineering

No abstract provided.

Simulations Of Non-Contact Creep In Regimes Of Mixed Dominance, Maija Benitz

Masters Theses 1911 - February 2014

Improvement of high temperature applications relies on the further development of ultra-high temperature materials (UHTMs). Higher performance and efficiency is driving the need for improvements in energy conversion and propulsion systems. Rocket nozzles, gas turbine engines and hypersonic aircraft depend on a better understanding of a material's performance at high temperatures. More specifically, the characterization of creep properties of high temperature materials is required. Conventional creep testing methods are limited to about 1700 degrees Celsius. Non-contact methods have been developed, which rotate spherical samples up to 33,000 rotations per second. A load is supplied by centripetal acceleration causing deformation of …

Tertiary Creep Damage Modeling Of A Transversely Isotropic Ni-Based Superalloy, Calvin Stewart

Electronic Theses and Dissertations

Anisotropic tertiary creep damage formulations have become an increasingly important prediction technique for high temperature components due to drives in the gas turbine industry for increased combustion chamber exit pressures, temperature, and the use of anisotropic materials such as metal matrix composites and directionally-solidified (DS) Ni-base superalloys. Typically, isotropic creep damage formulations are implemented for simple cases involving a uniaxial state of stress; however, these formulations can be further developed for multiaxial states of stress where materials are found to exhibit induced anisotropy. In addition, anisotropic materials necessitate a fully-developed creep strain tensor. This thesis describes the development of a …

Fracture Toughness, Crack-Growth-Rate And Creep Studies Of Alloy 276, Joydepp Pal

UNLV Theses, Dissertations, Professional Papers, and Capstones

Austenitic nickel-base Alloy 276 had been proposed to be a candidate structural material within the purview of the nuclear hydrogen initiative program. A mechanistic understanding of high temperature tensile deformation of this alloy has already been presented in an earlier investigation. The current investigation has been focused on the evaluation of crack-growth behavior, fracture toughness, stress-corrosion-cracking and creep deformation of this alloy as functions of different metallurgical and mechanical variables. The results of crack-growth study under cyclic loading indicate that this alloy exhibited greater cracking tendency with increasing temperature at a constant load ratio (R). However, the effect of temperature …

Modeling Of The Effects Of Athermal Flow Strength And Activation Energy For Dislocation Glide On The Nanoindentation Creep Of Nickel Thin Film At Room Temperature

A.S. Md Abdul Haseeb

Nanoindentation creep behaviour of nickel at room temperature has been modeled based on the obstacle-controlled dislocation glide mechanism. Using the model, the effects of two important materials parameters viz. the activation free energy required by dislocation to overcome an obstacle without any aid from external stress, ΔF and the athermal flow strength, τ0, which is the flow strength of solids at 0 K are systematically studied. It has been found that ΔF plays a dominant role in room temperature creep properties of nickel. The role of ΔF is particularly dominant in determining the time dependent deformation. On the other hand, …

Modeling Of The Effects Of Athermal Flow Strength And Activation Energy For Dislocation Glide On The Nanoindentation Creep Of Nickel Thin Film At Room Temperature

A.S. Md Abdul Haseeb

Nanoindentation creep behaviour of nickel at room temperature has been modeled based on the obstacle-controlled dislocation glide mechanism. Using the model, the effects of two important materials parameters viz. the activation free energy required by dislocation to overcome an obstacle without any aid from external stress, ΔF and the athermal flow strength, τ0, which is the flow strength of solids at 0 K are systematically studied. It has been found that ΔF plays a dominant role in room temperature creep properties of nickel. The role of ΔF is particularly dominant in determining the time dependent deformation. On the other hand, …

Simulation Of Creep In Nickel Based Single Crystal Superalloys, Yunhong Pang

Dissertations

Nickel based single crystal Superalloys are finding wide spread use in high temperature gas turbines and other similar applications because of their superior high-temperature strength and creep properties as compared to the other materials. This is due to two factors: solid solution and precipitation strengthening of the gamma (γ) and gamma prime (γ') phases, and the elimination of grain boundaries. Creep of Nickel based single crystal Superalloys are caused by two primary mechanisms, dislocation creep and diffusion creep. Several factors that affect the creep life of Nickel based single crystal Superalloys are the specific microstructure, stress, temperature and rafting. Also, …

Failure Analysis Of Superheater Tube Supports Of The Primary Reformer In A Fertilizer Factory

A.S. Md Abdul Haseeb

A failure analysis of superheater tube supports of the primary reformer in a local fertilizer factor is presented. A number of tube supports failed at approximately half of their designed service life. Following the failure, the factory was visited, and relevant information and samples were collected. The samples were investigated in the laboratory by chemical analysis, macro- and microhardness measurements, macro-and micrometallographic examinations, and X-ray diffractometry. The analysis showed the supports were fabricated from HH-type heat-resisting alloy and that the failure mode was high-temperature creep. The microstructure of the alloy showed the presence of massive intergranular as well as intragranular …

Mesoscopic Simulation Of Grain Boundary Diffusion Creep In Inhomogeneous Microstructures, Kanishk Rastogi

LSU Master's Theses

At high temperatures, stresses well below the material’s tensile yield strength can induce permanent deformation over a period of time. This time-dependent progressive deformation of a material at constant stress is called Creep and is observed in both crystalline and non-crystalline solids. The principal deformation processes contributing to creep deformation are slip, sub-grain formation and grain-boundary sliding. Mechanisms involving creep of crystalline materials involve either dislocation motion or diffusional flow of atoms or both. Extensive studies have been done to ascertain the creep mechanism in various regimes of temperature and applied stresses. At low stresses and high temperatures, grain boundary …