Mechanical Engineering Commons^™

Prove Primary Battery Structure, John D. Burkhart, Andy Mccormick, Ryan Yu, Soren Barclay

Mechanical Engineering

In conjunction with Prototype Vehicle (PROVE) Laboratory, our group designed, manufactured, and tested a prototype structure to house the battery boxes for PROVE’s endurance vehicle. Our structure was designed to support the batteries during normal use, and in the event of a front crash. Our design is comprised of a secondary composite box to house the battery boxes, a bottom plate to affix the secondary box to the chassis floor, a horizontal plate fastened to the chassis, and a brace structure welded to the chassis. From the outset, we chose to use a secondary box, the primary battery boxes must …

The Effects Of Carbon Coating On The Electrochemical Performance Of Metal-Oxide Short Fiber Anodes For Lithium-Ion Batteries, David A. Sanchez

Theses and Dissertations

This thesis focuses on the process of oxidizing centrifugally spun precursor fibers and the subsequent process of carbon coating via chemical vapor deposition (CVD) for use as anode material in lithium-ion batteries (LIBs). Metal oxides have been studied as a potential replacement for graphite as they have been shown to have high theoretical capacities, good electronic conductivity, and can be synthesized using low-cost, scalable methods. However, metal oxides with high theoretical capacities also have low cycle life. To avoid this, metal oxides have been integrated with carbon to expand their life cycle. The work in this thesis shows the synthesis …

Joining Methods For Continuous Fiber Reinforced Thermoplastic Composites In Structural Applications, Andrew Moran

Electronic Theses and Dissertations

Continuous fiber reinforced thermoplastic (CFRTP) composites have been proposed as an alternative to metals in structural applications. CFRTP composites can be used to create structures that are lighter weight, have better resistance to environmental factors, and have the potential to be recycled. However, one of the main challenges to CFRTP composites is connections between structural members. The goal of this thesis is to investigate the feasibility of joining CFRTP composites to both similar and dissimilar materials through literature review, coupon testing, design of a structural joint, and a small scale laboratory prototype of the joint. To achieve this goal the …

Carbon Fiber Recycling: Delamination System, Aaron Eastman

All Undergraduate Projects

The production of composite wings at Boeing causes carbon fiber waste and CWU Mechanical Engineering Technology students have been tasked in designing a carbon fiber recycling system. This project was brought forth and funded by the Joint Center for Aerospace Technology Innovation (JCATI). There are three subsystems that make up the carbon fiber recycling system, the delamination system, shredding system, and the oven. The purpose of this project was to increase the efficiency and effectiveness of the delamination system of the carbon fiber recycling system. The old system reached approximately 30-40 percent delamination with one pass through the system, and …

Jcati Pyrolysis System, Jack Dutton

All Undergraduate Projects

The Joint Center for Aerospace Technology Innovation (JCATI) project is designed to recycle carbon fiber pieces for use in manufacturing. Part of the system requires the removal of resin from the carbon fibers to facilitate the recycling of carbon fiber. To accomplish this task the pyrolysis process is implemented using a commercial grade oven with a conveyor system. Argon gas is injected into the shroud and over the oven to purge the interior of oxygen. The conveyor system enables this to be a batch process. A ramp is used to allow simple addition of material to the conveyor system and …

Equations Of State For Warm Dense Carbon From Quantum Espresso, Derek J. Schauss

Theses and Dissertations

Warm dense plasma is the matter that exists, roughly, in the range of 10,000 to 10,000,000 Kelvin and has solid-like densities, typically between 0.1 and 10 grams per centimeter. Warm dense fluids like hydrogen, helium, and carbon are believed to make up the interiors of many planets, white dwarfs, and other stars in our universe. The existence of warm dense matter (WDM) on Earth, however, is very rare, as it can only be created with high-energy sources like a nuclear explosion. In such an event, theoretical and computational models that accurately predict the response of certain materials are thus very …

Novel Methods For Composites Recycling Via Pyrolysis, Matt Jacobs

Undergraduate Honors Theses

Composites are unique materials in many respects. When fabric woven from carbon fibers is joined with a thermoset resin in a controlled environment, it results in a very strong material, especially evaluated on a pound-for-pound basis against metals and ceramics. One aspect of this construction that provides great strength lies in the fiber-matrix adhesion which facilitates load transfer to the reinforcement of the composite. This fiber-matrix adhesion is promoted by the polarity of the usual thermoset matrices, and properly designed sizing materials coating the fibers. It’s a two-edged sword, though. Although the resin and the fibers are quite strong together, …

Economic Efficiency And Carbon Emissions In Mes With Flexible Buildings, Zach Lawrence Hurwitz

Graduate College Dissertations and Theses

Multi-energy systems offer an opportunity to leverage energy conversion processes and temporary energy storage mechanisms to reduce costs and emissions during operation of campuses, cities, and buildings. With increasing options for flexibility in demand-side resources it is possible to meet demand without sacrificing comfort and convenience of MES occupants.

This Thesis develops a multi-period, linear optimization model of an MES with flexible buildings that captures nonlinearities in the efficiency of energy conversion processes. The flexible buildings are parametrized, in part, based on historical data from a college campus in Vermont, USA. The idea of the MES model is to investigate …

Carbon Oxidation At The Atomic Level: A Computational Study On Oxidative Graphene Etching And Pitting Of Graphitic Carbon Surfaces, Simon Schmitt

Theses and Dissertations--Mechanical Engineering

In order to understand the oxidation of solid carbon materials by oxygen-containing gases, carbon oxidation has to be studied on the atomic level where the surface reactions occur. Graphene and graphite are etched by oxygen to form characteristic pits that are scattered across the material surface, and pitting in turn leads to microstructural changes that determine the macroscopic oxidation behavior. While this is a well-documented phenomenon, it is heretofore poorly understood due to the notorious difficulty of experiments and a lack of comprehensive computational studies. The main objective of the present work is the development of a computational framework from …

Exploring The Electrical Properties Of Twisted Bilayer Graphene, William Shannon

Senior Theses

Two-dimensional materials exhibit properties unlike anything else seen in conventional substances. Electrons in these materials are confined to move only in the plane. In order to explore the effects of these materials, we have built apparatus and refined procedures with which to create two-dimensional structures. Two-dimensional devices have been made using exfoliated graphene and placed on gold contacts. Their topography has been observed using Atomic Force Microscopy (AFM) confirming samples with monolayer, bilayer, and twisted bilayer structure. Relative work functions of each have been measured using Kelvin Probe Force Microscopy (KPFM) showing that twisted bilayer graphene has a surface potential …

Lead Doped Carbon Nanofibers In Li-Ion Batteries, Omar Torres

Theses and Dissertations

Lead acid batteries have been a very reliable rechargeable battery since its inception in the mid-1800s. Lithium-Ion batteries have been sought out for their light-weight and capacity of holding large amounts of energy in a small amount of space. Few studies have been conducted in the use of lead in lithium-ion batteries.

In this thesis, lead-doped carbon nanofibers were produced by using the Forcespinning® method and used as an anode on a lithium-ion battery. The morphology, material characterization and thermal properties of the anode material were analyzed using the Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS), Thermogravimetric Analysis …

Design Of Metal Oxides/Metal Sulfides For The Improvement Of Sodium Ion Batteries, David E. Flores

Theses and Dissertations

Herein, the improvement in performance for sodium ion batteries (NIBs) is discussed from available literature and work conducted in the laboratory setting to demonstrate the ability of sodium to perform in the world of energy storage. The reason that sodium is being explored as an alternative to Lithium in energy storage devices is because of the potential depletion of the lithium in the world causing lithium prices to surge. Researchers show that many Sn, Sb, Ge, and other composites perform well as anode materials within NIBs. The research conducted in the dissertation applies the Forcespinning method to produce fibers for …

Development Of 3d Compression Molded Composite Primary Structure, Sean D. Tischler, Jacob H. Goldstein, Alea A. Perez

Mechanical Engineering

The work accomplished by the Black Gold team improved upon the carbon fiber compression molding research and information available on the Cal Poly San Luis Obispo campus. The team used the rear suspension rocker arm off a Ventana Alpino mountain bike as a design goal for this project. This research and body of work includes the methods used to design a compression molded part for complex part loading and shape. This extends to the process of choosing an appropriate layup process, in addition to benefits and drawbacks of the use of chopped fibers in compression molding. The research includes the …

Bear Minimum: Ultralight Composite Bear Canister, Rama B. Adajian, Adam C. Eisenbarth

Mechanical Engineering

The ultralight backpacking community needs a strong, easy to use, safe bear canister that is lighter than current market products for trekking in the backcountry. A full design of the lid for the bear canister is to be completed. This includes the locking mechanism to ensure it is bear proof, the interface between the lid and the canister, and the structure of the lid so it passes the strength and weight specifications. The lid, along with the already designed canister body, is to be manufactured with formal documentation. The lid will initially be tested separately and then with the canister …

Nanocomposite Bioelectronics For Biopotential Enabled Prosthesis, Dong Sup Lee

Theses and Dissertations

Soft material-enabled electronics can demonstrate extreme mechanical flexibility and stretchability. Such compliant, comfortable electronics allow continuous, long-term measurement of biopotentials on the skin. Manufacturing of the stretchable electronic devices is enabled by the recent development combining materials transfer printing and microfabrication. However, the existing method using inorganic materials and multi-layered polymers requires long material preparation time and expensive processing cost due to the requirement of microfabrication tools and complicated transfer printing steps. Here, this study develops a new fabrication method of soft electronics via a micro-replica-molding technique, which allows fast production, multiple use, and low cost by avoiding microfabrication and …

Compression Molded Composite Component, Greg Hermansen, Larsson Johnson, Joanne Medrano, Kyle Hammell

Mechanical Engineering

The following final design report outlines the design and fabrication of a carbon fiber compression molded sunglasses case. It intends to guide the development of a future lab activity for a composites undergraduate course at Cal Poly – San Luis Obispo. The activity aims to support an educational investigation in "out-of-autoclave" composites manufacturing methods, such as compression molding, which offer some key benefits over autoclave molding. The methodology behind the creation of a conceptual design, an initial prototype, and a final product is laid out in detail below.

The Effects Of Carbon Fiber Misalignment On Composite Material Strength, Luke Stangler

Electronic Theses and Dissertations

Nondestructive Evaluation (NDE) is an effective way for determining material properties. More specifically, ultrasonic waves along with visual measurements from a microscope can be used to systematically determine the elastic modulus of single ply composites that are subject to an altered manufacturing process. In this approach, the magnitude of specific ultrasonic wave velocities is applied through Chirstoffel's equations to determine the necessary five elastic constants that describe the elastic modulus of transversely isotropic composites. On the other hand, fiber misalignment measurements are taken through via digital microscopy to satisfy a statistical approach for the determination of the same elastic modulus. …

Carbon Articulating Backpack Spine, Salvatore Monforte Iii, Darci Lawrence, Savan Patel

Mechanical Engineering

In the field, firefighters and Urban Search and Rescue (USAR) personnel need to transport variable loads efficiently, safely, and comfortably while simultaneously performing certain physical tasks. Current models of external and internal framed backpacks distribute the load of a pack efficiently, but do not allow for the natural movement of the wearer. Wolfpack Gear, Inc. proposed the need for a system which both effectively carries a load and allows for the unhindered natural movement of the user. The goal of this project was to design, build, and test an articulating backpack support system. The first stage of the project comprised …

Carbon Fiber Monocoque Development For A Formula Sae Racecar, Andrew Cunningham, Andrew Ferrell, Matthew Lee, Tony Loogman

Mechanical Engineering

Monocoque development of the 2015 Cal Poly Formula SAE racecar from design to competition.

Kinetic Modeling Of Catalytic Aerogels, Yi Cao

Honors Theses

As pollution becomes an increasing concern globally, strict regulations have been set on vehicle pollutant emissions. The three-way catalytic converter is capable of converting toxic emissions such as carbon monoxide, unburned hydrocarbons and nitrogen oxides to less hazardous waste such as carbon dioxide, water, and nitrogen. Current catalysts employ platinum group metals, which are expensive and environmentally damaging to mine. Catalytically-active aerogels such as Co-Al, Cu-Al and V-Al aerogels have shown promise as alternatives to these metals. The work presented here adapts and extends a global kinetic model which predicts the conversion of hydrocarbons and carbon monoxide on platinum catalyst …

Molecular Modeling Of Epon 862-Detda / Carbon Composites, Cameron Hadden

Dissertations, Master's Theses and Master's Reports - Open

The thermoset epoxy resin EPON 862, coupled with the DETDA hardening agent, are utilized as the polymer matrix component in many graphite (carbon fiber) composites. Because it is difficult to experimentally characterize the interfacial region, computational molecular modeling is a necessary tool for understanding the influence of the interfacial molecular structure on bulk-level material properties. The purpose of this research is to investigate the many possible variables that may influence the interfacial structure and the effect they will have on the mechanical behavior of the bulk level composite. Molecular models are established for EPON 862-DETDA polymer in the presence of …

Mode I Fracture Toughness Of Eight-Harness-Satin Carbon Cloth Weaves For Co-Cured And Post-Bonded Laminates, Josh E. Smith

Master's Theses

Mode I interlaminar fracture of 3k 8-Harness-Satin Carbon cloth, with identical fill and weft yarns, pre-impregnated with Newport 307 resin was investigated through the DCB test (ASTM D5528). Crack propagations along both the fill and weft yarns were considered for both post-bonded (co-bonded) and co-cured laminates. A patent-pending delamination insertion method was compared to the standard Teflon film option to assess its applicability to mode I fracture testing. The Modified Beam Theory, Compliance Calibration method, and Modified Compliance Calibration method were used for comparative purposes for these investigations and to evaluate the validity of the proposed Equivalent Stiffness (EQS) method. …

Wolfpack Gear Inc. Composite Frame Firefighter Backpack, Gabriel Mountjoy, Blair Ridings, Carl Drummond Buchenroth

Mechanical Engineering

No abstract provided.

The Composition And Distribution Of Coal-Ash Deposits Under Reducing And Oxidizing Conditions From A Suite Of Eight Coals, David R. Brunner

Theses and Dissertations

Eighteen elements, including: carbon, oxygen, sodium, magnesium, aluminum, silicon, phosphorus, sulfur, chlorine, potassium, calcium, titanium, chromium, manganese, iron, nickel, strontium, and barium were measured using a scanning electron microscope with energy dispersive spectroscopy from deposits. The deposits were collected by burning eight different coals in a 160 kWth, staged, down-fired, swirl-stabilized combustor. Both up-stream and down-stream deposits from an oxidizing region (equivalence ratio 0.86) and reducing region (equivalence ratio 1.15) were collected. Within the deposits, the particle size and morphology were studied. The average particle cross-sectional area from the up-stream deposits ranged from 10 - 75 µm2 and had a …

Diamond Based-Materials: Synthesis, Characterization And Applications, Qiang Hu

USF Tampa Graduate Theses and Dissertations

The studies covered in this dissertation concentrate on the various forms of diamond films synthesized by chemical vapor deposition (CVD) method, including microwave CVD and hot filament CVD. According to crystallinity and grain size, a variety of diamond forms primarily including microcrystalline (most commonly referred to as polycrystalline) and nanocrystalline diamond films, diamond-like carbon (DLC) films were successfully synthesized. The as-grown diamond films were optimized by changing deposition pressure, volume of reactant gas hydrogen (H2) and carrier gas argon (Ar) in order to get high-quality diamond films with a smooth surface, low roughness, preferred growth orientation and high sp3 bond …

Composite Suspension For Formula Sae Vehicle, Reid Olsen, Andrew Bookholt, Eric Melchiori

Mechanical Engineering

This senior project report describes how a redesign of the 2008 Cal Poly Formula SAE vehicle's suspension components was conducted using carbon fiber components.

Effect Of Fullerene Containing Lubricants On Wear Resistance Of Machine Components In Boundary Lubrication, Andriy Titov

Dissertations

Fullerenes, a new form of carbon nanomaterials, possess unique physical and mechanical properties that make their use as additives to liquid lubricants potentially beneficial. The goal of this study was to investigate the effect of fullerene containing lubricants on wear resistance of steel-bronze couples operating under boundary lubrication conditions. A mathematical model of deformed asperity contact was built to calculate real contact area and real contact pressure. Computer controlled wear friction testing methodology and equipment were designed, developed and implemented for obtaining reliable and objective experimental data. In addition, optical and scanning electron microscopy and standard surface texture analysis were …

Kinetics Of Laser Chemical Vapor Deposition Of Carbon And Refractory Metals, Feng Gao

Doctoral Dissertations

Three-dimensional laser chemical vapor deposition (3D-LCVD) has been used to grow rods of carbon, tungsten, titanium, and hafnium from a variety of hydrocarbons and metal halide-based precursors. A novel computerized 3D-LCVD system was designed and successfully used in the experiments. A focused Nd:Yag laser beam (λ = 1.06 μm) was utilized to locally heat up a substrate to deposition temperature. The rods, which grew along the axis of the laser beam, had a typical diameter of 30–80 μm and a length of about 1 mm. The precursors for carbon deposition were the alkynes: propyne, butyne, pentyne, hexyne, and octyne. Propyne …