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Theses and Dissertations

2005

Articles 1 - 30 of 54

Full-Text Articles in Mechanical Engineering

A Detailed Approach For Concept Generation And Evaluation In A Technology Push Product Development Environment, Andrew Nelson Dec 2005

A Detailed Approach For Concept Generation And Evaluation In A Technology Push Product Development Environment, Andrew Nelson

Theses and Dissertations

Many companies rely on successful product development as a means to increase their revenues and expand their operations. Market pull, the most common form of product development, begins with a specific customer, and focuses on how to satisfy that customer's needs. Technology push is a product development process where a technology is first discovered, then embodied in products that may be marketed to specific customers. Technology push presents several obstacles not encountered in market pull processes, such as a lack of a defined market, lack of established processes and difficulty in execution. These complications keep technology push from being more …

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Performance Measurements Of Direct Air Injection In A Cavity-Based Flameholder For A Supersonic Combustor, Scott G. Edens Dec 2005

Performance Measurements Of Direct Air Injection In A Cavity-Based Flameholder For A Supersonic Combustor, Scott G. Edens

Theses and Dissertations

For several years the Air Force Research Lab Propulsion Directorate has been studying the difficulties in fueling supersonic combustion ramjet engines with hydrocarbon based fuels. Recent investigations have focused on the use of direct air injection into a directly-fueled cavity-based flameholder. Direct air injection has been shown qualitatively to be a valuable tool for improving cavity combustion. Little quantitative data is available that characterizes the performance of cavity-based flameholders. The objective of this research was to quantitatively determine the specific advantages and disadvantages of the direct air injection scheme. This was accomplished via intrusive probing into a supersonic free stream …

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Preliminary Design Approach For Prosthetic Ankle Joints Using Compliant Mechanisms, Jason Matthew Wiersdorf Dec 2005

Preliminary Design Approach For Prosthetic Ankle Joints Using Compliant Mechanisms, Jason Matthew Wiersdorf

Theses and Dissertations

The objective of this thesis is to develop design approaches and models for prosthetic ankle joints using kinematic models of the human ankle and compliant mechanisms technology. Compliant mechanisms offer several potential design advantages over traditional rigid-body designs including high reliability and low cost. These design advantages are ideal for use in prosthetics. Some prosthetic ankle/foot systems currently on the market have multiple degrees of freedom yet are expensive. Additionally, even though these systems have multiple degrees of freedom, none of them are designed after the actual movements of the biological ankle. In this thesis a two, single degree-of-freedom hinge …

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A Gasless Method Of Spraying Thermoplastic Resin, Dan T. Rogers Nov 2005

A Gasless Method Of Spraying Thermoplastic Resin, Dan T. Rogers

Theses and Dissertations

This spraying method for thermoplastic resins is a new manufacturing process for applying thermoplastics to a mold or surface in an efficient way that has the potential of reducing cycle time. Spraying thermoplastic resins is similar to spraying other polymers, such as paint, with the differences being higher pressure and temperature. This method uses an injection molding machine with a modified nozzle to spray the plastic material. In this study, temperature, pressure, and nozzle size were factors that influenced the success of this spraying method. The method of spraying in this study proved spraying without a gas is possible, a …

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Object Oriented Cae Software For The Exploration And Design Of Microstructures, Stephen D. Sintay Nov 2005

Object Oriented Cae Software For The Exploration And Design Of Microstructures, Stephen D. Sintay

Theses and Dissertations

Through the use of generalized spherical harmonic basis functions a spectral representation is used to model the microstructure of cubic materials. This model is then used to predict the macroscopic elastic and plastic properties of materials with cubic crystal symmetry and various sample symmetry including triclinic and axial—symmetric. Building on the work of citeN{Barnett-FractureMechanics} the influence that anisotropy has on the fatigue response of the material is also modeled. This is accomplished through using the effective elastic stiffness tensor in the computation of crack extension force G. The resulting material model and macroscopic property calculations are the foundation for …

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Global Finish Curvature Matched Machining, Jianguo Wang Nov 2005

Global Finish Curvature Matched Machining, Jianguo Wang

Theses and Dissertations

As competition grows among manufacturing companies, greater emphasis has recently been placed on product aesthetics and decreasing the product development time. This is promoting and standardizing widespread use of sculptured surface styling within product design. Therefore, industries are looking for high efficiency machining strategies for sculptured surface machining (SSM). Many researchers have produced various methods in tool path generation for SSM. Five-axis curvature matched machining (CM2) is the most efficient. With the widespread use of 5-axis mill in industries, CM2 is a better solution for improving the machining efficiency for product concept models. CM2 has very good performance for global …

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Development Of Commercial Applications For Recycled Plastics Using Finite Element Analysis, Nanjunda Narasimhamurthy Nov 2005

Development Of Commercial Applications For Recycled Plastics Using Finite Element Analysis, Nanjunda Narasimhamurthy

Theses and Dissertations

This thesis investigates the suitability of thermo-kinetically recycled plastics for use in commercial product applications using finite element analysis and statistics. Different recycled material blends were tested and evaluated for their use in commercial product applications. There are six different blends of thermo-kinetically recycled plastics used for testing and CATIA is used for finite element analysis. The different types of thermo-kinetically recycled plastics blends are: pop bottles made of PolyethyleneTeraphthalate (PET), milk jugs made of High-Density Polyethylene (HDPE), Vinyl seats made of Poly Vinyl Chloride (PVC) and small amount of Polypropylene (PP) and Urethane, electronic scrap made of engineering resins …

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Piezoresistive Sensing Of Bistable Micro Mechansim State, Jeffrey K. Anderson Nov 2005

Piezoresistive Sensing Of Bistable Micro Mechansim State, Jeffrey K. Anderson

Theses and Dissertations

The objective of this work is to demonstrate the feasibility of on-chip sensing of bistable mechanism state using the piezoresistive properties of polysilicon, thus eliminating the need for electrical contacts. Changes in position are detected by observing changes in resistance across the mechanism. Sensing the state of bistable mechanisms is critical in their various applications. The research in this thesis advances the modeling techniques of MEMS devices which use piezoresistivity for position sensing. A fully compliant bistable micro mechanism was designed, fabricated, and tested to demonstrate the feasibility of this sensing technique. Testing results from two fabrication processes, Fairchild's SUMMiT …

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Evolution Of Turbine Blade Deposits In An Accelerated Deposition Facility: Roughness And Thermal Analysis, James Edward Wammack Nov 2005

Evolution Of Turbine Blade Deposits In An Accelerated Deposition Facility: Roughness And Thermal Analysis, James Edward Wammack

Theses and Dissertations

During the operation of a gas turbine, ingested contaminants present in the air form deposits on the surfaces of the turbine blades. These deposits grow over time, resulting in an increasingly rough surface. This gradual increase in roughness results in several negative consequences, among which is an increase in the rate of heat transfer to the blade which shortens blade life. This thesis presents research in which deposits were evolved on three different turbine blade coupons and their evolution was studied. A trend in roughness change over time was discovered. Also, an attempt was made to find the effect of …

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Grain Boundary Character Distribution In The Haz Of Friction Stir-Processed Al 7075 T7, John A. Basinger Nov 2005

Grain Boundary Character Distribution In The Haz Of Friction Stir-Processed Al 7075 T7, John A. Basinger

Theses and Dissertations

The heat affected zone (HAZ) of friction stir welded Al 7075 T7 shows diminished corrosion resistance properties when compared with the parent material. Corrosion attack in this region of the weld is primarily intergranular and is associated with the presence of precipitate free zones. Current TEM research conducted at Brigham Young University by Dr. Bin Cai finds a correlation between precipitate free zone (PFZ) width and grain boundary geometry. As both grain boundary geometry and the PFZ are associated with modes of failure in 7XXX aluminum, this paper makes a comparison of grain boundary character distributions (GBCD) in the HAZ …

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Methodology For Determining The Variance Of The Taylor Factor: Application In Fe-3%Si, Craig P. Przybyla Nov 2005

Methodology For Determining The Variance Of The Taylor Factor: Application In Fe-3%Si, Craig P. Przybyla

Theses and Dissertations

The variance of the Taylor factor due to variations in the microstructure and window size is explored using both a random sampling method and a previously developed statistical relationship. The results from the random sampling method correlated well with the statistical variance relationship when the magnitude of the variance was greater than that of the numerical errors observed in the statistical calculation. An empirical relation was developed to model the results and the constants for this relationship were determined for pseudo-three dimensional Fe-3%Si. Implementation of the statistical variance relationship in true 3D microstructures is not limited by material opacity, since …

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Percolation In Two-Dimensional Grain Boundary Structures And Polycrystal Property Closures, David T. Fullwood Nov 2005

Percolation In Two-Dimensional Grain Boundary Structures And Polycrystal Property Closures, David T. Fullwood

Theses and Dissertations

The thesis addresses two topics in the study of material properties as determined by the microstructure. The first topic involves percolation as a tool in relating the grain boundary structure to global properties such as fracture and corrosion resistance. The second investigates optimization techniques in order to find the space of values that properties of a material can take, from consideration of the microstructure. In part I, the applicability of standard lattice percolation models to a random 2-D grain structure is explored. A random network based on the triangle lattice is proposed as a more appropriate model, and results in …

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Compliant Ortho-Planar Spring Behavior Under Complex Loads, Nathan Oliver Rasmussen Sep 2005

Compliant Ortho-Planar Spring Behavior Under Complex Loads, Nathan Oliver Rasmussen

Theses and Dissertations

This thesis presents research on the feasibility of applying compliant-ortho-planar springs (COPS) to rotational applications. The primary motivation of this research is the application of COPS to a continuously variable transmission (CVT). The design space limitations, loading conditions, stresses, stress concentrations, and limitations of current design tools, such as pseudo-rigid-body models (PRBM) for COPS, are discussed. A new 3D PRBM is presented along with a discussion on the possible applications of such to a rotating COPS. Stress stiffening and lateral stability are two major phenomena occurring in a rotating COPS. Both phenomena are a direct result of the inertial loads …

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Experimental Measurements Of Longitudinal Load Distributions On Friction Stir Weld Pin Tools, Aaron L. Stahl Sep 2005

Experimental Measurements Of Longitudinal Load Distributions On Friction Stir Weld Pin Tools, Aaron L. Stahl

Theses and Dissertations

The longitudinal forces generated from the Friction Stir Welding process are substantial. An understanding of these forces is critical to proper tool design. This study describes a technique to measure the longitudinal force distribution on a friction stir weld pin tool. Total longitudinal forces were recorded on a dynamometer while welding 6061 aluminum with non-threaded pins that varied in length and diameter. A model was developed that characterizes pin force as a function of pin length and diameter. Results suggest that force generally increases with pin length, while forces remain relatively constant with pin diameter. Unexpected force variation was found …

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Protein Impregnated Polymer (Pip) Film Infrared Sensor Using Suspended Microelectromechanical Systems (Mems) Pixels, Tetsuo Kaieda Sep 2005

Protein Impregnated Polymer (Pip) Film Infrared Sensor Using Suspended Microelectromechanical Systems (Mems) Pixels, Tetsuo Kaieda

Theses and Dissertations

The Air Force Research Laboratory Materials and Manufacturing Directorate have developed a novel protein impregnated polymer (PIP) suspension that changes resistivity as a function of absorbed infrared radiation. Due to this property, the PIP is a potential material for use as an uncooled bolometer, or thermal sensor. In this research, a thermally-isolated pixel design, sensor characterization methods, and sensor fabrication and processing steps were developed. To create a microbolometer, the PIP was applied to two prototype micro-electro-mechanical systems (MEMS) surface micro-machined structures. The first is a raised cantilever pixel array that uses residual stress polysilicon and metal film arms to …

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An Investigation Of Improving Wear Of 390 Die-Cast Aluminum Through Hardcoat Anodizing, Michael J. Whiting Aug 2005

An Investigation Of Improving Wear Of 390 Die-Cast Aluminum Through Hardcoat Anodizing, Michael J. Whiting

Theses and Dissertations

The objectives of this research were to investigate the wear that occurs on the surface of a Hardcoat anodized die-cast aluminum surface, which was sliding against a composite rubber belt. This research investigated known wear theories and the results for previous testing to understand the mechanisms that were likely occurring in this application. These theories indicated that the wear occurring may be reduced by changing the hardness of the materials involved. Archard's equation gave tangible evidence of this fact, but related to the base material and not a surface coating. It was hypothesized that Hardcoat anodizing would follow the theory …

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Approximate Thermal Modeling Of Radiofrequency Cardiac Ablation, Aaron Joseph Walter Aug 2005

Approximate Thermal Modeling Of Radiofrequency Cardiac Ablation, Aaron Joseph Walter

Theses and Dissertations

The ultimate objective of the research which led to this thesis is to increase the efficacy and safety of radiofrequency catheter ablation (RFCA) of cardiac tissue. The purpose of RFCA is to carefully heat selected locations in the heart. The resulting thermal injury creates lesions which prevent the generation or propagation of arrhythmias. The ability to predict the appropriate amount of energy required at any ablation site is essential to increasing the efficacy and safety of RFCA. The research documented in this thesis focuses on the development of an approximate thermal model of the time-dependent temperature profile within the myocardium …

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A Method For Characterizing The Properties Of Industrial Foams, Shaun M. Salisbury Aug 2005

A Method For Characterizing The Properties Of Industrial Foams, Shaun M. Salisbury

Theses and Dissertations

Assessing the effect of foam layers on transport phenomena is of significant interest in many industries, so a method for predicting foam layer properties has been developed. A model of the propagation of radiation from an amplitude-modulated laser beam through a non-absorbing foam layer has been developed using diffusion theory. Measurements predicted by diffusion theory were compared to results generated using Monte Carlo methods for a variety of foam layer properties in both the time-domain and the frequency-domain. The properties that were varied include the layer thickness, the scattering coefficient, and the asymmetry parameter. Layer thicknesses between 8.5 mm and …

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Cooperative Control Of Miniature Air Vehicles, Derek R. Nelson Aug 2005

Cooperative Control Of Miniature Air Vehicles, Derek R. Nelson

Theses and Dissertations

Cooperative control for miniature air vehicles (MAVs) is currently a highly researched topic. There are many application for which MAVs are well suited, including fire monitoring, surveillance and reconaissance, and search and rescue missions. All of these applications can be carried out more effictively by a team of MAVs than by a single vehicle. As technologies for microcontrollers and small sensors have improved so have the capabilities of MAVs. This improvement in MAV performance abilities increases the possibility for cooperative missions. The focus of this research was on cooperative timing missions. The issues faced when dealing with multi-MAV flight include …

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Incorporating Computational Fluid Dynamics Into The Preliminary Design Cycle, Jonathan Knighton Shelley Jul 2005

Incorporating Computational Fluid Dynamics Into The Preliminary Design Cycle, Jonathan Knighton Shelley

Theses and Dissertations

Industry is constantly looking for ways to bring new or derivative products to market in the shortest amount of time for the least amount of money. To accomplish this, Industry has adopted Computer Aided Engineering (CAX) tools that perform structural, flow, manufacturing, and cost analysis. The way in which a company utilizes these CAX tools can determine the success of these new products. One of these tools that Industry often struggles with in the preliminary design of a product is Computational Fluid Dynamics (CFD). Some of the challenges presented by CFD are the time it takes to create a CAD …

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Nesting Automated Design Modules In An Interconnected Framework, Jared Matthew Young Jul 2005

Nesting Automated Design Modules In An Interconnected Framework, Jared Matthew Young

Theses and Dissertations

This thesis seeks to extend the PDG methodology by developing a generalized formal method for nesting PDGs in an interconnected system. A procedure for decomposing an individual PDG into reusable modules will be defined and a software architecture will be presented which takes advantage of these reusable modules. This method breaks the PDG structure into discrete elements known as PDG objects, PDG modules and PDG services. Each of these elements forms a distinct unit of reuse and each can be seen as a "little" PDG. Two different industrial implementations of this method are presented. These examples show that it is …

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Experimental And Numerical Investigation Of Tool Heating During Friction Stir Welding, Joshua L. Covington Jul 2005

Experimental And Numerical Investigation Of Tool Heating During Friction Stir Welding, Joshua L. Covington

Theses and Dissertations

The heat input to the tool has been investigated for friction stir welding (FSW) of aluminum alloy AL 7075-T7351 over a wide range of process operating parameters using a combined experimental/numerical approach. In a statistical Design of Experiments fashion, 54 experimental welds (bead-on-plate) were performed at 27 different parameter combinations. Measured outputs during each of the welds included forces in all three coordinate directions and internal temperature of the rotating tool at three locations near the tool/workpiece interface. The heat input to the tool was also identified for each weld using infrared imaging temperature measurement techniques and the portion of …

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Development Of A Weatherproof Windscreen For A Microphone Array, Jeffrey R. Hill Jul 2005

Development Of A Weatherproof Windscreen For A Microphone Array, Jeffrey R. Hill

Theses and Dissertations

Microphone windscreens are typically used to reduce the noise associated with wind flowing over a microphone diaphragm by reducing the velocity of the airflow. While most windscreens are effective at reducing this noise, they do not protect the microphone from many natural elements, such as moisture, sand, and other small particles. The focus of this research was to design a windscreen that protects an array of five microphones located around a 4.5-inch diameter cylinder from these natural elements. The design goals were to have a wind noise attenuation of at least 8 dB, an insertion loss of less than 1 …

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Visualizing And Interacting With Externally Coupled Engineering Analysis Results, Paul Frederick Nelson Jul 2005

Visualizing And Interacting With Externally Coupled Engineering Analysis Results, Paul Frederick Nelson

Theses and Dissertations

Visualizing and interacting with engineering analysis results can provide valuable insights into a system's performance and aid in engineering decision-making. Currently, the majority of analysis codes are developed as isolated solutions focusing only on the most prominent physical influence to a system, such as thermal, structural, fluid, etc. Frequently, more than one of these physical influences combined to force engineers to evaluate complex, coupled systems. Coupled analysis codes are becoming more common place tools for engineers demanding high fidelity simulations of complex systems. External code coupling solutions are emerging to permit generic coupling of separate, world class CAE solvers thus …

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Integrating Value Stream Mapping And Simulation, Michelle E. Scullin Jul 2005

Integrating Value Stream Mapping And Simulation, Michelle E. Scullin

Theses and Dissertations

An important principle in Lean manufacturing, value stream mapping (VSM) can be helpful in understanding how process flow and information flow affect each other. A VSM is a static picture of a process that allows the user to see where value is added into the value stream. Simulation is used to evaluate the behavioral issues of processes. In a manufacturing realm this means simulation shows how each operation affects other operations so determinations can be made about where bottlenecks or other problems exist in the process. Theoretically, the integration of VSM and Simulation can aide in process improvement by showing …

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Vision-Based Target Localization From A Small, Fixed-Wing Unmanned Air Vehicle, Joshua D. Redding Jul 2005

Vision-Based Target Localization From A Small, Fixed-Wing Unmanned Air Vehicle, Joshua D. Redding

Theses and Dissertations

Unmanned air vehicles (UAVs) are attracting increased attention as their envelope of suitable tasks expands to include activities such as perimeter tracking, search and rescue assistance, surveillance and reconnaissance. The simplified goal of many of these tasks is to image an object for tracking or information-gathering purposes. The ability to determine the inertial location of a visible, ground-based object without requiring a priori knowledge of its exact location would therefore prove beneficial. This thesis discusses a method of localizing a ground-based object when imaged from a fixed-wing UAV. Using the target's pixel location in an image, with measurements of UAV …

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Ortho-Planar Mechanisms For Microelectromechanical Systems, Craig P. Lusk Jul 2005

Ortho-Planar Mechanisms For Microelectromechanical Systems, Craig P. Lusk

Theses and Dissertations

A method for representing the design space of ortho-planar mechanisms has been developed. The method is based on the Theorem of Equality of Orientation Set Measures (TEOSM) which allows mechanisms to be represented by points in an abstract space. The method is first developed for single loop planar folded mechanisms with revolute joints, and later extended to mechanisms with prismatic joints and to spherical folded mechanisms. Functions which assign a value to each point in design space can be used to describe classes of mechanisms and evaluate their utility for MEMS design. Additionally, this work introduces the use of spherical …

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An Analysis Of Microstructure And Corrosion Resistance In Underwater Friction Stir Welded 304l Stainless Steel, Tad Dee Clark Jun 2005

An Analysis Of Microstructure And Corrosion Resistance In Underwater Friction Stir Welded 304l Stainless Steel, Tad Dee Clark

Theses and Dissertations

An effective procedure and parameter window was developed for underwater friction stir welding (UWFSW) 304L stainless steel with a PCBN tool. UWFSW produced statistically significant: increases in yield strengths, decreases in percent elongation. The ultimate tensile strength was found to be significantly higher at certain parameters. Although sigma was identified in the UWFSWs, a significant reduction of sigma was found in UWFSWs compared to ambient FSWs. The degree of sensitization in UWFSWs was evaluated using double loop EPR testing and oxalic acid electro-etched metallography. Results were compared to base metal, ambient FSW, and arc welds. Upper and lower sensitization localization …

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Attribution Standardization For Integrated Concurrent Engineering, Tyson J. Baker Jun 2005

Attribution Standardization For Integrated Concurrent Engineering, Tyson J. Baker

Theses and Dissertations

Product design is a creative process, often subject to rapid and numerous design change requirements. To facilitate geometric redesign iterations, Parametric Computer-Aided Design CAD) systems were introduced. To manage the numerous product design iterations produced by parametric CAD systems, Product Data Management (PDM) systems were developed to capture, document, and manage each product revision. PDM has proved effective thus far at managing design history. However, PDM is built upon database management systems (DBMS), which have the capability of doing far more than simply managing product revision history. Product data consists not only of the physical geometry used to describe it, …

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Insulator Charging In Rf Mems Capacitive Switches, Jay F. Kucko Jun 2005

Insulator Charging In Rf Mems Capacitive Switches, Jay F. Kucko

Theses and Dissertations

While capacitive radio frequency microelectromechanical (RF MEM) switches are poised to provide a low cost, high isolation, low power alternative to current RF switch technologies, there are still reliability issues limiting switch lifetime. Previous research identified insulator charging as a primary cause of switch failure. Changes in switch pull-in and release voltages were measured to provide insight into the mechanisms responsible for charging and switch failure. A spatial and temporal dependent model was developed to describe silicon nitride's time-dependent charging as a function of applied bias. This model was verified by applying constant biases to metal-silicon nitride-silicon capacitors and tracking …

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