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Full-Text Articles in Mechanical Engineering

Additive Manufacturing Of Molybdenum For High Temperature Structural Applications, Megan L. Bustin Sep 2022

Additive Manufacturing Of Molybdenum For High Temperature Structural Applications, Megan L. Bustin

Theses and Dissertations

This research considered additive manufactured (AM) molybdenum (Mo) and the effect of three variables on microstructure, mechanical properties, and the relationship between the two. Test temperature, laser speed, and shield gas or build atmosphere were varied, and samples tested and analyzed using a three-point bending test, chemical composition, and optical and scanning electron microscopy. The relationship among variables and results using a Design of Experiments was limited compared to the inclusion of every tested sample. Most effects were expected: samples tested at room temperature were brittle without statistical significance; increasing laser speed resulted in decreased ductility and strain, smaller grain …


Investigation Of Additively Manufactured Molybdenum-Tungsten-Rhenium Alloys, Randolph T. Abaya Mar 2022

Investigation Of Additively Manufactured Molybdenum-Tungsten-Rhenium Alloys, Randolph T. Abaya

Theses and Dissertations

The process of creating metal components through additive manufacturing is changing the way different industries can avoid the shortcomings of traditional metal production. Metals such as tungsten, molybdenum, and rhenium have many advantages for different applications, especially when alloyed together. In this study, an additively manufactured alloy containing 70% molybdenum, 25% tungsten, and 5% rhenium (70Mo-25W-5Re) is tested for its strength, ductility, hardness, and porosity. The 70Mo-25W-5Re alloy is printed through Laser Powder Bed Fusion (LPBF) under different conditions such as printing speed and printing atmosphere. Additionally, the effects of post printing heat treatment are conducted to understand the advantages …


Effects Of A Nitrogen And Hydrogen Build Atmosphere On The Properties Of Additively Manufactured Tungsten, Dana C. Madsen Mar 2022

Effects Of A Nitrogen And Hydrogen Build Atmosphere On The Properties Of Additively Manufactured Tungsten, Dana C. Madsen

Theses and Dissertations

Additively manufactured tungsten was printed in pure nitrogen, nitrogen-2.5% hydrogen, and nitrogen-5% hydrogen atmospheres as part of a 2^3 full factorial designed experiment and subjected to room temperature and high-temperature three-point-bend testing, chemical analysis, hardness testing, and microstructural imaging techniques. The pure nitrogen specimens exhibited the highest strength and ductility at both high temperature and room temperature. Chemical analysis showed a 2-8x reduction in compositional oxygen relative to unprocessed powder. Hardness values for all samples was between 306.8 and 361.5 HV1. It is proposed that adding hydrogen into the build atmosphere reduced the available energy density for tungsten melting by …


Injection Studies On A Small-Scale Rotating Detonation Engine With Improved Flow Control, Jonathan J. Wyatt Dec 2021

Injection Studies On A Small-Scale Rotating Detonation Engine With Improved Flow Control, Jonathan J. Wyatt

Theses and Dissertations

The Rotating Detonation Engine (RDE) has gained increasing attention in recent years for its potential advantages over typical deflagration combustion. A Micro-RDE design with an outer diameter of 28mm operating on Nitrous Oxide and Ethylene was recently developed, which stretched the limits of small-scale detonation engines. The testing on this rig has shown a stable one wave mode detonation with frequencies reaching 16.8 kHz. Key parameters that influence the detonation wave mode are cell size, fill height, and wave speed, which are heavily influence d by injection schemes. Previous testing utilized a partially premixed jets in crossflow (JIC) injection scheme, …


Detonation Confinement In A Radial Rotating Detonation Engine, Kavi Muraleetharan Mar 2020

Detonation Confinement In A Radial Rotating Detonation Engine, Kavi Muraleetharan

Theses and Dissertations

Radial Rotating Detonation Engines (RRDE) have provided an opportunity for use of a pressure-gain combustor in a more compact form compared to an axial RDE. A successfully tested RRDE has operated over a wide range of test conditions and produced detonation modes with one, two, and three waves. The presence of multiple waves located the detonation waves to the outer radius, while one wave modes operated closer to the inner radius. Locating the detonation wave closer to the inner diameter resulted in less time for combustion prior to the radial turbine. Subsequently, this tended to decrease efficiency. To attempt to …


Design And Analysis Of A Compact Combustor For Integration With A Jetcat P90 Rxi, Daniel Holobeny Mar 2020

Design And Analysis Of A Compact Combustor For Integration With A Jetcat P90 Rxi, Daniel Holobeny

Theses and Dissertations

Ultra Compact Combustors are a novel approach to modern gas turbine combustor designs that look to reduce the overall combustor length and weight. A previous study integrated an Ultra Compact Combustor into a JetCat P90 RXi turbine engine and achieved self-sustained operation with a length savings of 33% relative to the stock combustor. However, that combustor could not operate across the full stock engine performance range due to flameout at increased mass ow rates as reactions were pushed out of the primary zone. To ensure reactions stayed in the primary zone, a new design with a larger combustor volume was …


Flow Behavior In Radial Rotating Detonation Engines, Scott A. Boller Mar 2019

Flow Behavior In Radial Rotating Detonation Engines, Scott A. Boller

Theses and Dissertations

Recent progress has been made in demonstrating Radial Rotating Detonation Engine (RRDE) technology for use in a compact Auxiliary Power Unit with a rapid response time. Investigation of RRDEs also suggests an increase in stable operating range, which is hypothesized to be due to the additional degree of freedom in the radial direction which the detonation wave can propagate. This investigation seeks to determine if the detonation wave is in fact changing its radial location. High speed photography was used to capture chemiluminescence of the detonation wave within the channel to examine its radial location, which was found to vary …


Evaluation Of High Velocity Wear, Armando Deleon Mar 2018

Evaluation Of High Velocity Wear, Armando Deleon

Theses and Dissertations

The HHSTT located at Holloman Air Force Base conducts hypersonic testing in a unique way. Rather than perform cost prohibitive flight testing or hypersonic wind tunnel testing, a rocket-powered sled propels test articles down a track. This test setup has been used to test at speeds up to 2885 m/s (~Mach 8.6). The sled is kept on the rails by utilizing slippers, fabricated to wrap around the rail [1]. This slipper design keeps the sled from separating from the rail during a test due to the airflow producing lift, in a designed effort to minimize the wear that occurs during …


Computational Investigation Using Bleed As A Method Of Shock Stabilization, Dayle L. Chang Mar 2018

Computational Investigation Using Bleed As A Method Of Shock Stabilization, Dayle L. Chang

Theses and Dissertations

Shock-wave/boundary layer interactions (SWBLI) produce undesirable dynamic loads and separated unsteady flows, adversely impacting the performance and structural integrity of supersonic vehicles. Computational fluid dynamics (CFD) is a successful tool in experimental planning and shows promise as a critical tool in understanding and mitigating negative effects of SWBLI. The goal of this research is to demonstrate the effect of bleed holes on shock stability using the OVERFLOW CFD solver to inform the planning of an Air Force Research Laboratory (AFRL) SWBLI wind tunnel experiment. First, a two-dimensional, flat plate, single-hole configuration was developed. Massflow discrepancies of 14.8% were initially observed …


Investigation Of Thermal Scaling Effects For A Turbine Blade Leading Edge And Pressure Side Model, Ryan A. Lynch Jun 2016

Investigation Of Thermal Scaling Effects For A Turbine Blade Leading Edge And Pressure Side Model, Ryan A. Lynch

Theses and Dissertations

Recent experiments have attempted to quantify the overall cooling effectiveness at elevated temperature conditions. The Film Cooling Rig (FCR) at the Air Force Institute of Technology has been modified to better match the configuration of a similar large scale, low temperature rig at the Air Force Research Laboratory. This has enabled comparison and trend identification of how various properties scale from the low to high temperature condition. Various internal cooling and hole geometry configurations were investigated over a range of temperatures while utilizing the thermal scaling capability of Inconel 718. Film cooling trends and measures of overall effectiveness were matched, …


Minimization Of The Effects Of Secondary Reactions On Turbine Film Cooling In A Fuel Rich Environment, Andrew T. Shewhart Jun 2014

Minimization Of The Effects Of Secondary Reactions On Turbine Film Cooling In A Fuel Rich Environment, Andrew T. Shewhart

Theses and Dissertations

The demand for increased thrust, higher engine efficiency, and reduced fuel consumption has increased the turbine inlet temperature and pressure in modern gas turbine engines. The outcome of these higher temperatures and pressures is the potential for unconsumed radical species to enter the turbine. Because modern cooling schemes for turbine blades involve injecting cool, oxygen rich air adjacent to the surface, the potential for reaction with radicals in the mainstream flow and augmented heat transfer to the blade arises. This study evaluated various configurations of multiple cylindrical rows of cooling holes in terms of both heat release and effective downstream …


Design And Testing Of An H2/O2 Predetonator For A Simulated Rotating Detonation Engine Channel, Stephen J. Miller Mar 2013

Design And Testing Of An H2/O2 Predetonator For A Simulated Rotating Detonation Engine Channel, Stephen J. Miller

Theses and Dissertations

A study is presented on the relationship between a pre-detonator and a detonation channel of an RDE. Testing was conducted on a straight narrow channel made of clear polycarbonate windows connected to an H2/O2 pre-detonator to simulate the RDE initiation scheme and allow for flow visualization. A comparison is made on decoupling distance and wave velocities for a range of pre-detonator designs, inclination angles, equivalence ratios and geometries placed within the simulated channel. Regardless of inclination angle or equivalence ratio the detonation wave decoupled within 25 mm from the pre-detonator exit into the channel. A step change in diameter 25 …


Film Cooling In Fuel Rich Environments, Jacob J. Robertson Mar 2013

Film Cooling In Fuel Rich Environments, Jacob J. Robertson

Theses and Dissertations

The ultra compact combustor is a high performance gas turbine design concept that portends reduced weight for future weapons platforms. A natural outcome of the design is the continual presence of fuel-rich air in the turbine component of the engine. Because modern cooling schemes for hot section turbine blades involve injecting cool, oxygen-rich air adjacent to the surface, the potential arises for reaction with the unconsumed radicals in the mainstream ow and augmented heat transfer to the blade. This outcome is contrary to the purpose of film cooling, and can lead to early life-cycle turbine failure. This study examined the …


Characterization Of Centrifugally-Loaded Flame Migration For Ultra-Compact Combustors, Kenneth D. Lebay Mar 2012

Characterization Of Centrifugally-Loaded Flame Migration For Ultra-Compact Combustors, Kenneth D. Lebay

Theses and Dissertations

The Air Force Research Laboratory (AFRL) has designed an Ultra Compact Combustor (UCC) showing viable merit for significantly reducing gas turbine combustor length making it a viable candidate for implementation as an inter-turbine burner and realization of efficiency benefits from the resulting near constant temperature cycle. This concept uses an off-axis combustor cavity and projects approximately 66% length reduction over a conventional combustor. The annular nature of the cavity creates high angular acceleration levels, on the order of 500-3500 g's, resulting in strong centrifugal and buoyant forces. This unique combination works to significantly reduce the required burn time and subsequently …


Numerical Investigation Of Pre-Detonator Geometries For Pde Applications, Robert T. Fievisohn Mar 2010

Numerical Investigation Of Pre-Detonator Geometries For Pde Applications, Robert T. Fievisohn

Theses and Dissertations

A parametric study was performed to determine optimal geometries to allow the successful transition of a detonation from a pre-detonator into the thrust tube of a pulse detonation engine. The study was performed using a two-dimensional Euler solver with progress variables to model the chemistry. The geometrical configurations for the simulations look at the effect of shock reflections, flow obstructions, and detonation diffraction to determine successful geometries. It was observed that there are success and failure rates associated with pre-detonators. These success rates appear to be determined by the transverse wave structure of a stably propagating detonation wave and must …


Discrete Film Cooling In A Rocket With Curved Walls, Jonathan F. Mccall Dec 2009

Discrete Film Cooling In A Rocket With Curved Walls, Jonathan F. Mccall

Theses and Dissertations

This study quantified the effects of discrete wall-based film cooling in a rocket with curved walls. Simulations and experiments showed decreasing with wall radius of curvature, holding jet diameter constant, improves net heat flux reduction (NHFR) and adiabatic effectiveness (η) for 90˚ compound injected cylindrical jets, though η is reduced at the highest curvature. NHFR and η improved further with a high favorable stream-wise pressure gradient (K=2.1x10-5) at all tested blowing ratios, but were affected little by a high density ratio (DR=1.76) using carbon dioxide as the coolant. Experiments were run at a Reynolds number of 31K and …


Investigation Into Contact Resistance And Damage Of Metal Contacts Used In Rf-Mems Switches, Kevin W. Gilbert Dec 2009

Investigation Into Contact Resistance And Damage Of Metal Contacts Used In Rf-Mems Switches, Kevin W. Gilbert

Theses and Dissertations

This research examines the physical and electrical processes involved in lifecycle failure of Microelectromechanical (MEMS) Radio-Frequency (RF) cantilever beam ohmic contact switches. Failures of these switches generally occur at the contact, but complete details of performance of microcontacts are difficult to measure and have not been previously reported. This study investigated the mechanics of microcontact behavior by designing and constructing a novel experimental setup. Three representative contact materials of varying microstructure (Au, Au5%Ru, Au4%V2O5) were tested and parameters of contact during cycling were measured. The Au4%V2O5, a dispersion strengthened material developed at …


Ceramic Matrix Composite Characterization Under A Combustion And Loading Environment, Andrew R. Nye Mar 2009

Ceramic Matrix Composite Characterization Under A Combustion And Loading Environment, Andrew R. Nye

Theses and Dissertations

Lightweight materials that can withstand high temperatures and corrosive environments are constantly sought after in the aerospace industry, typically for Gas Turbine Engine (GTE) application. These materials need to retain their strength throughout the long service period they would see in the combustor and turbine components of a GTE. One material that is ideal for these types of applications is an oxide/oxide Ceramic Matrix Composite (CMC). The fatigue behavior of the oxide/oxide CMC NextelTM 720/Alumina (N720/A) was investigated in a unique high temperature environment. N720/A consisted of an 8-harness satin weave of NextelTM aluminum oxide/silicon oxide fibers bound …


Laser-Induced Fluorescence And Performance Analysis Of The Ultra-Compact Combustor, Patrick J. Lakusta Jun 2008

Laser-Induced Fluorescence And Performance Analysis Of The Ultra-Compact Combustor, Patrick J. Lakusta

Theses and Dissertations

The AFIT Combustion Optimization and Analysis Laser (COAL) lab’s modular design and state-of-the-art diagnostic systems make it a flexible and important facility for the analysis of combustion processes. The objectives of the current research are to install several enhancements in the lab, validate the laser diagnostic system, characterize the igniter for AFIT’s Ultra-Compact Combustor (UCC) sections, and perform a non-intrusive laser diagnostic, performance, and high-speed video analysis of a flat-cavity UCC section. Validation of the laser system was accomplished using OH Planar Laser-Induced Fluorescence (PLIF) in a laminar hydrogen-air flame produced by a Hencken burner. Results are compared to previous …


Laser Diagnostic System Validation And Ultra-Compact Combustor Characterization, Terry B. Hankins Mar 2008

Laser Diagnostic System Validation And Ultra-Compact Combustor Characterization, Terry B. Hankins

Theses and Dissertations

The AFIT combustion optimization and analysis laser (COAL) lab is now completely operational and is state-of-the-art in combustion diagnostics. The objective of this research is to perform a validation of a laser diagnostic system and to begin the characterization of a small-scale model of an ultra-compact combustor (UCC). Validation of the laser system was accomplished by using planar laser induced fluorescence (PLIF) on a laminar premixed hydrogen-air flame produced by a Hencken burner. OH species concentrations are measured. Flame temperatures are determined with a two line fluorescence technique using different transitions in the (1,0) band of the OH (A-X) electronic …


Validation Of The Afit Small Scale Combustion Facility And Oh Laser-Induced Fluorescence Of An Atmospheric Laminar Premiext Ed Flame, Stephen J. Koether Sep 2007

Validation Of The Afit Small Scale Combustion Facility And Oh Laser-Induced Fluorescence Of An Atmospheric Laminar Premiext Ed Flame, Stephen J. Koether

Theses and Dissertations

Construction in the AFIT combustion facility is complete and the objective of this report is to explain the steps taken to make the laboratory operational. The infinite radius Ultra-Compact Combustor (UCC) sectional model has been delivered and is fully installed with all fuel, air and instrument lines. Every major system in the lab has been tested and is functioning properly. Laboratory operating procedure has been established to ensure both safety and continuity in experimental results. Finally, the lab has been certified through official safety channels and combustion experiments are underway. The unique capability of the AFIT combustion laboratory is the …


Design, Construction, And Validation Of The Afit Small Scale Combustion Facility And Section Model Of The Ultra-Compact Combustor, Wesley S. Anderson Mar 2007

Design, Construction, And Validation Of The Afit Small Scale Combustion Facility And Section Model Of The Ultra-Compact Combustor, Wesley S. Anderson

Theses and Dissertations

The AFIT small-scale combustion facility is complete and its first experiment designed and built. Beginning with the partially built facility, detailed designs have been developed to complete the laboratory in order to run small-scale combustion experiments at atmospheric pressure. A sectional model of the Ultra-Compact Combustor has also been designed and built. Although the lab's specific design intent was to study the UCC's cavity-vane interaction, facility flexibility has also been maintained for future work. The design enabled the completion of liquid fuel and air delivery systems, power and control systems, and test equipment. The design includes failsafe operation, remote control, …


Toward A Flying Mems Robot, Nathan E. Glauvitz Mar 2007

Toward A Flying Mems Robot, Nathan E. Glauvitz

Theses and Dissertations

The work in this thesis includes the design, modeling, and testing of motors and rotor blades to be used on a millimeter-scale helicopter style flying micro air vehicle (MAV). Three different types of motor designs were developed and tested, which included circular scratch drives, electrostatic motors, and comb drive resonators. Six different rotor designs were tested; five used residual stress while one design used photoresist to act as a hinge to achieve rotor blade deflection. Two key parameters of performance were used to evaluate the motor and rotor blade designs: the frequency of motor rotation and the angle of deflection …


Branch Detonation Of A Pulse Detonation Engine With Flash Vaporized Jp-8, John David Slack Dec 2006

Branch Detonation Of A Pulse Detonation Engine With Flash Vaporized Jp-8, John David Slack

Theses and Dissertations

Pulse Detonation Engines (PDE) operating on liquid hydrocarbon fuels are limited to operating frequencies of 35 Hz due to long ignition times from a low energy ignition sources. This study shows ignition time of JP-8 can be nearly eliminated by igniting a thrust tube using a secondary detonation. A counter flow heat exchanger attached to a thrust tube utilized waste heat from the detonation process to heat JP-8 to supercritical conditions. The fuel flash vaporized when injected into the air stream of the engine. A detonation was produced by a spark in a 5 cm diameter, 1.37 m long tube. …


Design And Numerical Simulation Of Two Dimensional Ultra Compact Combustor Model Sections For Experimental Observation Of Cavity-Vane Flow Interactions, David S. Moenter Sep 2006

Design And Numerical Simulation Of Two Dimensional Ultra Compact Combustor Model Sections For Experimental Observation Of Cavity-Vane Flow Interactions, David S. Moenter

Theses and Dissertations

An improved computational fluid dynamics (CFD) model was developed for numerical simulation of the Ultra Compact Combustor (UCC) concept to enhance turbulent flow characterization of the circumferentially traveling, centrifugal-force enhanced combustion, cavity flow into the engine main flow passage via a radial cavity in the turbine axial guide vanes. The CFD model uses a dense grid on a 60° periodic, axisymmetric combustor section, with the RNG κ-ε turbulence model to resolve turbulent flow details. An overall analysis and performance evaluation of the experimentally tested UCC configuration and an axially shortened cavity baseline configuration was conducted at various experimentally documented operating …


Inertia Measurement And Dynamic Stability Analysis Of A Radio-Controlled Joined-Wing Aircraft, William A. Mcclelland Mar 2006

Inertia Measurement And Dynamic Stability Analysis Of A Radio-Controlled Joined-Wing Aircraft, William A. Mcclelland

Theses and Dissertations

Dynamic stability and stall during steady level turns were examined for VA-1, a joined-wing flight demonstrator aircraft. Configurations with a lower vertical tail and fairings over the main landing gear were compared with a recommendation on the combination had the best drag and dynamic stability characteristics. The dynamic stability analysis was broken into four key parts: a twist test experimentally measured mass moments of inertia, a panel method was used to find non-dimensional stability derivatives, lateral and longitudinal state space models estimated dynamic stability characteristics and handling quality levels were evaluated using a Cooper-Harper based rating system. VA-1 was found …


Design, Build And Validation Of A Small-Scale Combustion Chamber Testing Facility, Eric R. Dittman Mar 2006

Design, Build And Validation Of A Small-Scale Combustion Chamber Testing Facility, Eric R. Dittman

Theses and Dissertations

This study investigated the design parameters necessary for the construction and use of a testing facility built to test the combustor section of engines. User inputs were acquired by interview and used in the decisions made in arrangement of pieces of machinery and how different systems were to interact. The design was then carried out as the various parts of the facility were built and installed. Software was designed which controlled the different parts of the combustion process and monitored the different products of combustion as well as the properties of the air and fuel used in the combustion. These …


Optimization Of A Low Heat Load Turbine Nozzle Guide Vane, Jamie J. Johnson Mar 2006

Optimization Of A Low Heat Load Turbine Nozzle Guide Vane, Jamie J. Johnson

Theses and Dissertations

Often turbomachinery airfoils are designed with aerodynamic performance foremost in mind rather than component durability. However, future aircraft systems require ever increasing levels of gas-turbine inlet temperature causing the durability and reliability of turbine components to be an ever more important design concern. As a result, the need to provide improved heat transfer prediction and optimization methods presents itself. Here, an effort to design an airfoil with minimized heat load is reported. First, a Reynolds-Averaged Navier-Stokes (RANS) flow solver was validated over different flow regimes as well as varying boundary conditions against extensive data available in literature published by the …


Alleviation Of Buffet-Induced Vibration Using Piezoelectric Actuators, Shawn D. Morganstern Mar 2006

Alleviation Of Buffet-Induced Vibration Using Piezoelectric Actuators, Shawn D. Morganstern

Theses and Dissertations

Buffet-induced vibration has been problematic for aircraft structures for many years. The F-16 ventral fin, while prone to these effects, lends itself well to the evaluation of modern active structural and flow control technologies. The objective of this research was to determine the most critical natural modes of vibration for the F-16 ventral fin and design piezoelectric actuators capable of reducing buffet-induced ventral fin vibration. A finite element model (FEM) for the fin was developed, tuned and optimized to closely match published modal frequencies. Piezoelectric actuator patches were designed using the strain characteristics of the FEM and integrated into the …


Performance Measurements Of Direct Air Injection In A Cavity-Based Flameholder For A Supersonic Combustor, Scott G. Edens Dec 2005

Performance Measurements Of Direct Air Injection In A Cavity-Based Flameholder For A Supersonic Combustor, Scott G. Edens

Theses and Dissertations

For several years the Air Force Research Lab Propulsion Directorate has been studying the difficulties in fueling supersonic combustion ramjet engines with hydrocarbon based fuels. Recent investigations have focused on the use of direct air injection into a directly-fueled cavity-based flameholder. Direct air injection has been shown qualitatively to be a valuable tool for improving cavity combustion. Little quantitative data is available that characterizes the performance of cavity-based flameholders. The objective of this research was to quantitatively determine the specific advantages and disadvantages of the direct air injection scheme. This was accomplished via intrusive probing into a supersonic free stream …