Mechanical Engineering Commons^™

Design And Development Of Smart Wardrobe Technology, Mikhail Filatov

All Graduate Theses, Dissertations, and Other Capstone Projects

The increasing demand for online shopping in the 21st century is causing rapid growth in technology and methods in marketing and sales fields. Present thesis work scrutinizes the process of design and development of the device that simplifies the process of trying on and buying clothes in online retail stores, the development of which is based on the known basics of operational, mechanical, and electrical designs for computational systems, with account for ergonomics and manufacturing sustainability. The following research represents the market analysis for competition identification, description of all operational modes of the system, list of mechanical and electrical components …

Studying And Troubleshooting Lubricity Test On Pressure Wire X Proximal And Distal Coatings, Usama A. Khan

All Graduate Theses, Dissertations, and Other Capstone Projects

Coatings of guidewires used in medical device manufacturing industry are one of the most important element aspects. It defines its efficiency to penetrate through tightest of canals and curves. Guidewires are put through controlled environment to accelerate its age and tested for its mechanical features. Pressure Wire X failed the lubricity testing after being tested by multiple operators and at alternate sites. A cause-and-effect diagram shows all potential causes of test failure. The human factor involved in the test failure was investigated through multiple Gage R&R and training records. Calibration error with the lubricity tester DL1000 was identified and solved …

Experimental Studies Of Interfacial Behavior Of Contact System During Liquid Mediated Rough Surfaces Separation, Nhat Le

All Graduate Theses, Dissertations, and Other Capstone Projects

In the applications related to liquid-solid interface, their operation could be affected by the properties of the interface especially the applications that have infinitesimal interaction force at the interface surface and high interaction velocity. This study provides real time dynamic force measurement in separation process along with the real time image acquisition to explain the deviation between theoretical and experimental methods. The experimental design, setup and initial conditions for experiment are described in detail for further study related to liquid separating force. The simulation model is created to apply the theoretical model in prediction of meniscus force for different initial …

Indoor Navigation For Visually Impaired Person Using Inertial And Geomagnetic Information, Jayanth Ammanabrolu

All Graduate Theses, Dissertations, and Other Capstone Projects

Motivated by the need for assistance of indoor guidance for visually impaired persons (VIPs), a sensing system using inertial and geo-magnetic information has been developed to navigate a VIP person indoor. Orientation estimation, which is critical for indoor localization, is conducted using the information of the angular velocity, acceleration and geomagnetic field. By analyzing the characters of human gait, a method to eliminate the accumulated drift introduced by double integrations is introduced. By attaching the inertial sensor to the foot, the periodic stationary state will facilitate the drift correction. Also, the distinctive distortion of the geomagnetic field, which contains spatial …

Binder Saturation, Layer Thickness, Drying Time And Their Effects On Dimensional Tolerance And Density Of Cobalt Chrome - Tricalcium Phosphate Biocomposite, John Ruprecht

All Graduate Theses, Dissertations, and Other Capstone Projects

Traditional metals such as stainless steel, titanium and cobalt chrome are used in biomedical applications (implants, scaffolds, etc.) but suffer from issues such as osseointegration and compatibility with existing bone. One way to improve traditional biomaterials is to incorporate ceramics with these metals so that their mechanical properties can be similar to cortical bones. Tricalcium phosphate is such a ceramic with properties such that it can be used in the human body. This research explores the use of the Binder Jetting based additive manufacturing process to create a novel biocomposite made of cobalt chrome and tricalcium phosphate. Experiments were conducted …

Development Of A Sensing System For Underground Optic Fiber Cable Conduit Mapping, Sherif Bakr

All Graduate Theses, Dissertations, and Other Capstone Projects

The motivation of this research is to obtain an accurate three-dimensional (3D) layout of an underground conduit, which may be beneficial to optic fiber cable installers and engineers. A newly designed algorithm for 3D position tracking with the help of an inertial sensor and an encoder has been developed. Two types of representations (Euler angle and Quaternion) for orientation and rotation are also introduced, followed by several data pre-processing procedures. A sensing fusion method is utilized to overcome the accumulated errors introduced by the sensor drifting. Considering the application of 3D underground duct mapping in this research, a sensing system …

Developing A Testing Instrument To Evaluate The Performance Of 3d-Printed Body-Powered Prosthetic Hands, Araz Al-Dawoodi

All Graduate Theses, Dissertations, and Other Capstone Projects

A 3D printed prosthetic hand is an open source technology that became a good substitution for many products in the market. For many reasons, Low-cost, easy made / easy build. As an open source product, 3D printed prosthetic designs are available to anyone around the world, a good option for young children because they need to have a new prosthetic more frequent until they reach the adulthood age. Most families cannot pay a thousand dollars technology. From the research, it found that that there are not enough studies cover the open source wrist body-powered prosthetic. Other studies covered products used …

Managing Variability In Assembly Lines, Sumanth Gokapai

All Graduate Theses, Dissertations, and Other Capstone Projects

Every successful company have a diversified product portfolio based on their customer demand. Though products are branded as different variants, versions etc. most of them are similar products with little variations in their features or functions they perform. With the traditional, product centric approach to handle variation, new techniques like Clone and own were implemented in which engineers pick the most similar one available, copy it, make changes to it and present it as a new variant. Even though this approach employs reuse, but the savings occur once and only once. This project discussed how companies can exploit the commonality …

Study Of American Wood Pellet Stove Emissions, Sergio Gamarra

All Graduate Theses, Dissertations, and Other Capstone Projects

Problem: The EPA (Environmental Protection Agency) had not specified emissions performance standards for pellet burning stoves. Instead they were lumped in with cordwood burning stoves. IRETI’s decision to pursue this baseline study was guided by Minnesota’s concurrent “2025 Energy Action Plan” and the EPA’s pellet stove testing method development. Wood pellet fuel, a renewable resource, and the technology developed to utilize it for residential heating should be further studied to examine how together they both stand up to newly developed EPA emissions testing methods. This will establish a benchmark for testing American technology, thus guiding IRETI’s efforts of introducing foreign …

Developing A Commercial Product Using A Consumer Grade 3d Printer, Calvin Smith

All Graduate Theses, Dissertations, and Other Capstone Projects

The development of affordable, quality, consumer grade 3D printers has allowed entrepreneurs to develop new products and start small businesses. As the print quality of consumer grade printers has improved entrepreneurs have been able to develop consumer quality products without the traditional expense of mass manufacturing. This change from mass manufacturing to small scale and custom production has allowed for the growth of small businesses. Websites such as www.etsy.com show hundreds of small businesses based on 3D printing, these businesses showcase thousands of products ranging from useful household items to cosplay. This thesis covers the process of a small business …

Employing 2-D Cfd & Lrb Model Around Trees To Improve Vawt Placement, David Chukwuebuka Bassey

All Graduate Theses, Dissertations, and Other Capstone Projects

In the placement of vertical axis wind turbines, trees are a constant presence in the vicinity. They are found to grow at different height and shape configurations. And in areas such as the Minnesota State University, Mankato (MNSU) campus, they serve as blockage to airflow; limiting the efficiency of installed turbines. This work sets the precedent for the validation of vegetative numerical models created for the Xcel Energy Research Development Fund (RDF) project.

Using two-dimensional (2-D) numerical simulations of porous cylinders placed in a rectangular medium of air, insight into the flow profile and distribution in the leeward side of …

Flow Fields Past Grain Bins As It Relates To Vertical Axis Wind Turbine Placement Optimization, Jon Richter

All Graduate Theses, Dissertations, and Other Capstone Projects

This thesis studies the 3D flow field of grain bins as it relates to Vertical Axis Wind Turbine (VAWT) placement. Numerical CFD simulations using ANSYS FLUENT were created and validated with the Minnesota State University, Mankato water channel. It was found that the best speed-up regions were on the outer most sides of the models, closest to the walls of the water channel. The model that is furthest upwind in the group has the best speed-up velocity. As the models become closer together, an asymmetric flow field develops. VAWT placement between the models for any case researched is not recommended. …

Inspection Process Flow Development For A Warehouse, Pahalawaththage Perera

All Graduate Theses, Dissertations, and Other Capstone Projects

The project is based on a medical device outsourcing company in the US. In 2018 the company added a 44,000 sq ft new warehouse. With the scales of growth and market competition, it has come to a need to optimize production capacity to achieve 98% monthly on time delivery target. Optimizing production capacity comes with efficiently managing operations that impact overall product lead time. A primary factor that impacts the overall product lead time is production preparation time. Production preparation time is impacted by lead times of 3 operations managed by the new warehouse - Receiving Inspection, Incoming Inspection, and …

Process Parameter Optimization With Numerical Modelling And Experimentation Design Of Binder Jet Additive Manufacturing, Sairam Vangapally

All Graduate Theses, Dissertations, and Other Capstone Projects

Binder jetting technology is an additive manufacturing technology in which powder materials are binded together layer by layer forming the product from input CAD model. The process involves printing the product layer by layer, curing and sintering. The mechanical properties of 3D printed samples varies based on process parameters, hence there is a need to tune the process parameters for optimal characteristics. Three main parameters namely layer thickness, sintering time and sintering temperature were identified and the study focuses on the effect of parameters on dimensional accuracy and compressive strength of the samples. Full factorial experimental approach was used to …

Study Of Stability And Thermal Conductivity Of Nanoparticles In Propylene Glycol, Sumit Mahajan

All Graduate Theses, Dissertations, and Other Capstone Projects

This thesis studied the effects of gravity induced settling, thermophoresis and Brownian motion on the thermal conductivity of the Aluminum Oxide (Al2O3) nanofluids. The base fluid was propylene glycol. The effects were studied by making three samples with volumetric percentages of 0.2 %, 2% and 3% Al2O3 in propylene glycol. Sets of 22 experiments were conducted over time to understand the behavior of settling. All samples were manually mixed each time the experiment was conducted. A Thermtest Transient Plane Source TPS 500S was used to measure the thermal conductivity. Volumetric percentages and diameters of nanoparticle were chosen so that the …

Size Effect Of Clay Filler Particles On Mechanical Properties Of Pultruded Polymer Composites Under Shear Loading, Jaysimha Reddy Sonti Reddy

All Graduate Theses, Dissertations, and Other Capstone Projects

Polymer composites are finding a range of applications across different fields of engineering. Hence, there is a need to understand the properties of these polymer composites. Mechanical testing can be done to determine the properties but firstly the composite must be manufactured consuming time and money. However, if the properties gained differ from those expected from composite the obtained data is rejected, and a new composite must be manufactured consuming more time and effort.

The micromechanical models play an important role in estimating the properties of the polymer composites. These models estimate the properties of the composite by estimating the …

Lean Implementation Through Process Automation, Olusola Onadipe Jr.

All Graduate Theses, Dissertations, and Other Capstone Projects

As lean manufacturing is increasingly becoming a common practice today in an effort to keep companies competitive, new and innovative processes are becoming the norm. Part of that innovation includes the development of automated machinery that can help alleviate some struggles with lead times and reduce overall labor. It is all in keeping with the trend of building products cheaper and faster to gain that edge. Company X has been focusing their efforts on lean manufacturing for years now. This paper covers an important project that involves the implementation of a complex mechanical system in an effort to build products …

Optimized Endpoint Delivery Via Unmanned Aerial Vehicles, Fuad Gazal

All Graduate Theses, Dissertations, and Other Capstone Projects

Unmanned Aerial Vehicles (UAVs) are remotely piloted aircraft with a range of varying applications. Though early adoption of UAVs focused on military applications, surveillance, photography, and agricultural applications are presently on the rise. This work aims to ascertain how UAVs may be employed to elicit deceased transportation times, increased power efficiency, and improved safety. Resulting in optimized end point delivery. A combination of tools and techniques, involving a mathematical model, UAV simulations, redundant control systems, and custom designed electrical and mechanical components were used towards reaching the goal of a 10-kilogram maximum payload delivered 10 miles under 30 minutes. Two …

The Effects Of Fiber Orientation And Volume Fraction Of Fiber On Mechanical Properties Of Additively Manufactured Composite Material, Suresh Chandra Kuchipudi

All Graduate Theses, Dissertations, and Other Capstone Projects

Additive manufacturing (AM) also known as 3D printing has tremendous advancements in recent days with a vast number of applications in industrial, automotive, architecture, consumer projects, fashion, toys, food, art, etc. Composite materials are widely used in structures with weight as a critical factor especially in aerospace industry. Recently, additive manufacturing technology, a rapidly growing innovative technology, has gained lot of importance in making composite materials. The properties of composite materials depend upon the properties of constituent’s matrix and fiber. There is lot of research on effect of fiber orientation on mechanical properties of composite materials made using conventional manufacturing …

Enhanced Handheld Engine Ethanol Study, Charindu Kariyawasan Jalath Thanthree

All Graduate Theses, Dissertations, and Other Capstone Projects

This study examined consumer and professional grade handheld engines. Twenty-four consumer grade 50 hour Emissions Determination Period (EDP) trimmers and 24 professional grade 300 hour EDP backpack leaf blowers were run on four different ethanol fuel concentrations; E0, E10, E15, and E20. Six engines of each type were run on each of the fuel blends through their full EDP.

All engines were broken-in and adjusted to manufacturer specifications on E0. Then engines were emissions tested on E0 to provide a baseline and to determine the rich to lean order of the engines. Next, the leanest operating engine received E20 and …

Thermal Analysis Of 3d Printed 420 Stainless Steel, Adithya Pothuri

All Graduate Theses, Dissertations, and Other Capstone Projects

Additive manufacturing opens new possibilities in the manufacturing industry. 3D printing is a form of additive manufacturing. 3D printers will have a significant influence over the industrial market, with extremely positive effects in no time. The main aim of this research is to determine the effect of process parameters of Binder Jet manufactured 420 Stainless Steel (420SS) parts on thermal properties such as thermal conductivity. Different parameters, such as layer thickness, sintering time and sintering temperature were varied. A full factorial design of experiment matrix was made by varying these parameters using two levels. Testing showed that different parameters affected …

Study Of Role Of Meniscus And Viscous Forces During Liquid-Mediated Contacts Separation, Prabin Dhital

All Graduate Theses, Dissertations, and Other Capstone Projects

Menisci may form between two solid surfaces with the presence of an ultra-thin liquid film. When the separation operation is needed, meniscus and viscous forces contribute to an adhesion leading stiction, high friction, possibly high wear and potential failure of the contact systems, for instance microdevices, magnetic head disks and diesel fuel injectors. The situation may become more pronounced when the contacting surfaces are ultra-smooth and the normal load is small. Various design parameters, such as contact angle, initial separation height, surface tension and liquid viscosity, have been investigated during liquid-mediated contact separation. However, how the involved forces will change …

Process Improvement By Lean Thinking In Trucking Industry, Abhiram Reddy Ramasahayam

All Graduate Theses, Dissertations, and Other Capstone Projects

Manufacturing industries with complex production systems are struggling with designing optimal process to increase throughput. Companies will require high amount of labor and process improvement resources to sustain growth and delivery quality products to its customers. A chain of value added activities when designed and deployed with help of lean based methodologies can create high efficiency process. In this paper we have studies and implemented value added process based on the lean manufacturing methodologies which was adapted on the shop floor.

In many traditional truck body production industries have facing many problems like low production rate, big lead times, material …

Binder Jet Additive Manufacturing Of Stainless Steel-Hydroxyapatite Bio-Composite, Don Suranga Dhanushka Uduwage

All Graduate Theses, Dissertations, and Other Capstone Projects

This study was conducted to create a bio-composite with a porous structure using the binder-jet printing additive manufacturing process. The samples were printed by changing the parameters such as layer thickness, roller speed, sintering time and sintering temperature of the X1-Lab binder jet additive manufacturing printer. The samples were printed 80% stainless steel 316 mixed with 20% Calcium Phosphate Tribasic by volume. Eight experiments were attempted to print according to the fractional factorial design of experiment. The effects of changing parameters on the mechanical properties of the new bio-composite was tested using ASTM E-09 compressive strength standards. The compression testing …

Derivation And Validation Of The Friction, Gravitational, And Air Forces Encountered During Installation Of Fiber Optic Cable, Faheed Olayemi Owokoniran

All Graduate Theses, Dissertations, and Other Capstone Projects

This paper presents an introduction to fiber optic cable and the fiber optic communication system. An important phase in the supply of this new technology is to transport the fiber optic cable to the vicinity of service. Cable pulling and cable blowing - laminar flow; piston type - are the two main methods of installing fiber optic cable. Both methods of installation have limiting factors that need to be evaluated in order to perform a successful installation. The limiting factors for laminar type cable blowing are further discussed in this paper. A method was proposed to determine the forces - …

Air Flow And Rain Water Penetration Analysis On Generator Enclosures Using Cfd Simulations, Sasanka Andawatta Kankanamge

All Graduate Theses, Dissertations, and Other Capstone Projects

Rain water penetration testing on power generator units requires a number of complicated procedures, requiring many resources. As such, a Computational Fluid Dynamics (CFD) tool, "FloEFD for Creo" is used to study the water penetration behavior on a OM924 diesel power generator enclosure in a computational environment. First, the three governing equations in fluid dynamics are derived and explained using simple methods. Next, behavior of rain water droplets upon impact is briefly discussed. Air velocity, volumetric flow rate and static pressure drop were measured physically in the OM924 generator enclosure. Then, a CFD model for the OM924 enclosure was developed …

Machining Strategies Exploring Reduction In Energy Consumption, Abdullah Al Mamun

All Graduate Theses, Dissertations, and Other Capstone Projects

The main aim of this thesis is to explore machining strategies, analyzing energy consumption using Design of Experiments (DOE) at the material removal rate (MRR), compare to cutting geometrical trajectories according to CNC parameters such as spindle RPM, feed rate, depth of cut per pass and total depth of cut. Spindle RPM, depth of cut per pass, and feed rate are selected as the main three factors and each factor has two levels: low-level (-) and high-level (+). These experiments have been performed at an end-milling machine by using a concept of a constant volume of material removal processes in …

The Effects Of Layer Thickness On Dry-Sliding Wear Of Binder Jet Additively Manufactured Stainless Steel And Bronze Composite, Cody Ingenthron

All Graduate Theses, Dissertations, and Other Capstone Projects

Pin on disk wear testing was used to compare additively manufactured binder jet metal matrix composites. The process parameters were changed. The layer thickness and applied forces were varied for the experimental study. Three different layer thicknesses used were, 50μm, 100μm, and 200μm. The pin used was a 420 stainless pin. The wear characteristics of the disk were examined using pin-on-disc method. The material tested was a composite of 420 stainless steel, and 90-10 bronze. Samples were weighed before, during, and after the test to determine differences in mass. Wear tracks were examined using a Scanning Electron Microscope. The results …

Thermal Conductivity Of Alumina And Silica Nanofluids, Julian Bernal Castellanos

All Graduate Theses, Dissertations, and Other Capstone Projects

This thesis studies the effects of the base fluid, particle type/size, and volumetric concentration on the thermal conductivity of Alumina and Silica nanofluids. The effects of base fluid were observed by preparing samples using ethylene glycol (EG), water, and mixtures of EG/water as the base fluid and Al2O3 (10 nm) nanoparticles. The particles type/size and volumetric concentration effects were tested by preparing samples of nanofluids using Al2O3 (10nm), Al2O3 (150nm), SiO2 (15 nm), and SiO2 (80 nm) nanoparticles and ionized water as base fluid at different volumetric concentrations. All samples were mixed using a sonicator for 30 minutes and a …

Investigation Into The Usability Of Micromechanical Models To Predict The Behavior Of A Nanocomposite Polymer, Jason Handlogten

All Graduate Theses, Dissertations, and Other Capstone Projects

The purpose of this thesis was to determine the acceptability of a set of existing nanocomposite test specimens for tensile testing and then to determine the Young's and shear modulus of these test specimens. If the test specimens were found to be acceptable, the accuracy of three micromechanical models was to be evaluated by comparing their predictions to the mechanical properties determined from testing the specimens. The set of existing nanocomposite test specimens had a distinct concave shape on two surfaces that were believed to be intended as flat. In order to determine if they adhered to the Type I …